Material unpacking device and battery production equipment
By designing a material unpacking device, the automatic bag dismantling and loading of auxiliary materials during lithium battery manufacturing is realized, which solves the problems of low efficiency and dust leakage, improves production efficiency and ensures the health of operators.
Patent Information
- Application Number
- CN202422075216.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-26
AI Technical Summary
During the manufacturing process of existing lithium batteries, the automatic bag dismantling and loading of auxiliary materials is inefficient, and manual operation leads to dust leakage and affects health.
A material unpacking device is designed, including a conveying mechanism, a packing mechanism and a material pouring mechanism. Through conveying, cutting and flipping, it realizes automatic bag removal and loading of bagged materials, and uses unpacking jaws and cutting parts to separate the material and packaging bags.
It realizes efficient and automated bag disassembly and loading, avoids dust leakage, improves production efficiency and protects the health of operators.
Smart Images

Figure CN223046110U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of processing equipment, and more particularly to a material unpacking device and a battery production device. Background Art
[0002] In the manufacturing process of lithium batteries, homogenization, as the first process in lithium battery manufacturing, is crucial for the quality of lithium batteries. In the homogenization process, auxiliary materials need to be fed into the silo. In the prior art, the method of manual bag unpacking and feeding is mostly used, resulting in low automation, reduced production efficiency, and the dust leaking and spreading affecting the health of operators. Summary of the Utility Model
[0003] The purpose of this application is to provide a material unpacking device and a battery production device, which can realize automatic bag unpacking and feeding of auxiliary material bags, with high production efficiency and no problems affecting the health of operators.
[0004] This application provides a material unpacking device, including a conveying mechanism, an unpacking mechanism, and a pouring mechanism;
[0005] The unpacking mechanism includes a loading container and a cutting member; the conveying mechanism is used to convey the bagged material into the loading container; the cutting member is located at the side of the loading container to cut and unpack the bagged material in the loading container;
[0006] The pouring mechanism is used to flip the loading container so that the unpacked bagged material falls into the silo, thereby separating the material of the bagged material from the packaging bag.
[0007] In the above technical solution, further, the unpacking mechanism further includes unpacking grippers;
[0008] The loading container is provided with an opening, and the unpacking grippers are opposite to the opening to clamp the top of the bagged material in the loading container.
[0009] In the above technical solution, further, the unpacking grippers include a lifting drive assembly and a gripper part, and the lifting drive assembly is connected to the gripper part to drive the gripper part to approach or move away from the loading container;
[0010] The gripper part is used to clamp or release the bagged material in the loading container.
[0011] In the above technical solution, further, the cutting member includes a translation drive assembly and a cutter;
[0012] The translation drive assembly is connected to the cutter to drive the cutter to reciprocate along the length direction of the loading container.
[0013] In the above technical solution, further, the tipping mechanism includes a tipping drive assembly and a fixing assembly;
[0014] The fixing assembly is used to fix the loading container, and the tipping drive assembly is connected to the fixing assembly to tip the loading container.
[0015] In the above technical solution, further, the fixing assembly includes a mounting frame and a fixing portion, the mounting frame is connected to the tipping drive assembly, and the fixing portion is connected to the mounting frame;
[0016] The fixing portion includes a fixing support plate and / or fixing jaws; the fixing support plate is located at the bottom of the loading container to support the loading container; the fixing jaws are located at the side of the loading container to clamp the loading container.
[0017] In the above technical solution, further, the conveying mechanism includes a conveyor belt;
[0018] The loading container is located at the discharging end of the conveyor belt, and the height of the discharging end is higher than the height of the loading container, so that the bagged materials can fall from the discharging end into the loading container.
[0019] In the above technical solution, further, the conveying mechanism further includes a scanning device, and the scanning device is located on the conveying path of the conveyor belt to scan the bagged materials conveyed by the conveyor belt.
[0020] In the above technical solution, further, the silo includes a silo main body, a filtering member, and a vibration drive device;
[0021] The filtering member is installed in the silo main body to filter the packaging bags of the bagged materials;
[0022] The vibration drive device is connected to the filtering member to drive the filtering member to vibrate, so that the materials of the bagged materials can pass through the filtering member.
[0023] This application also provides a battery production device, including the material unpacking device described in the above solution.
[0024] Compared with the prior art, the beneficial effects of this application are:
[0025] The material unpacking device provided by this application can realize automatic bag unpacking and feeding of bagged materials by setting a conveying mechanism, an unpacking mechanism, and a tipping mechanism, with high production efficiency, and the production method without human operation avoids the problem that the leaked and diffused dust affects the health of operators.
[0026] The present application also provides a battery production device, including the material unpacking device described in the above solution. Based on the above analysis, it can be known that the battery production device also has the above beneficial effects, which will not be elaborated here. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0028] Figure 1 It is a schematic structural diagram of the material unpacking device provided by the present application;
[0029] Figure 2 It is a schematic diagram of the first assembly structure of the unpacking mechanism and the pouring mechanism provided by the present application;
[0030] Figure 3 It is a schematic diagram of the second assembly structure of the unpacking mechanism and the pouring mechanism provided by the present application;
[0031] Figure 4 It is a schematic structural diagram of the silo provided by the present application.
[0032] In the figure: 101 - conveying mechanism; 102 - loading container; 103 - cutting member; 104 - bagged material; 105 - silo; 106 - unpacking jaw; 107 - lifting drive assembly; 108 - jaw part; 109 - translation drive assembly; 110 - cutter; 111 - flipping drive assembly; 112 - fixing assembly; 113 - mounting frame; 114 - fixing support plate; 115 - fixing jaw; 116 - conveyor belt; 117 - barcode scanning device; 118 - silo body; 119 - filter element. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0033] The following will clearly and completely describe the technical solutions of the present application with reference to the drawings. Obviously, the described embodiments are some, but not all, of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present application.
[0034] In the description of the present application, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present application. In addition, the terms "first", "second", "third" are only used for descriptive purposes and should not be construed as indicating or implying relative importance.
[0035] In the description of the present application, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.
[0036] Embodiment 1
[0037] See Figures 1 to 4 As shown, the material unpacking device provided by the present application includes a conveying mechanism 101, an unpacking mechanism, and a dumping mechanism.
[0038] Among them, the unpacking mechanism includes a loading container 102 and a cutting member 103. The conveying mechanism 101 is used to convey the bagged material 104 into the loading container 102 so that the bagged material 104 can be placed upright in the loading container 102. And the capacity of the loading container 102 is slightly smaller than the volume of the bagged material 104, so that the lower part of the bagged material 104 is inside the loading container 102, and the upper part of the bagged material 104 is outside the loading container 102. The cutting member 103 is located on the side of the loading container 102, and the cutting member 103 can move to cut and unpack the upper part of the bagged material 104.
[0039] After the cutting process of the cutting member 103 is completed, the dumping mechanism can turn the loading container 102 over so that the unpacked bagged material 104 falls into the silo 105, and the silo 105 can separate the material of the bagged material 104 from the packaging bag, thus completing the process of unpacking and feeding.
[0040] The material unpacking device provided by the present application can realize automatic unpacking and feeding of the bagged material 104 by setting the conveying mechanism 101, the unpacking mechanism, and the dumping mechanism, with high production efficiency, and the production method of unmanned operation avoids the problem that the leaked and diffused dust affects the health of the operators.
[0041] In an optional solution of this embodiment, seeFigure 2 and Figure 3 As shown, the bag opening mechanism further includes a bag opening clamping claw 106 . The loading container 102 is provided with an opening, and the bag opening clamping claw 106 is opposite to the opening to clamp the top of the bagged material 104 in the loading container 102 .
[0042] In this embodiment, since the material of the packaging bag for loading materials is generally soft, when the bagged material 104 is placed in the loading container 102, since the materials are stacked at the bottom of the packaging bag, the upper part of the packaging bag has no support, which easily leads to the phenomenon of stacking and wrinkling of the upper part of the packaging bag. When the cutting piece 103 cuts and opens the upper part of the packaging bag, the packaging bag cannot be cut open. Therefore, the present application sets a packaging opening clamp 106 at the opening of the loading container 102. When the cutting piece 103 cuts and opens the packaging bag, the packaging opening clamp 106 can clamp the upper part of the packaging bag, thereby stretching the upper part of the packaging bag, so that the cutting piece 103 can cut the packaging bag more easily.
[0043] In an optional solution of this embodiment, the bag opening clamp 106 includes a lifting drive assembly 107 and a clamp portion 108. The lifting drive assembly 107 is connected to the clamp portion 108 to drive the clamp portion 108 to move closer to or away from the loading container 102; the clamp portion 108 is used to clamp or release the bagged material 104 in the loading container 102.
[0044] In this embodiment, specifically, the lifting drive assembly 107 includes a motor, a coupling and a screw nut assembly, the motor is connected to the screw nut assembly through the coupling, and the screw nut assembly is connected to the clamping jaw 108, so that the motor can drive the clamping jaw 108 to rise and fall in the height direction. The clamping jaw 108 includes a cylinder and a mechanical clamping jaw, and the cylinder is used to drive the mechanical clamping jaw to open and close, so as to clamp and release the bagged material 104.
[0045] In actual operation, after the bagged material 104 is placed in the loading container 102, the motor can drive the screw nut assembly to lower the clamping jaw 108 so that the clamping jaw 108 reaches the clamping position, and then the cylinder can drive the mechanical clamping jaw to open and close to clamp the upper part of the bagged material 104. After the cutting member 103 cuts and opens the packaging bag, the cylinder can drive the mechanical clamping jaw to release the packaging bag, and under the drive of the lifting drive assembly 107, the clamping jaw 108 rises to the avoidance position to avoid affecting the next bagged material 104 from being placed in the loading container 102 from the opening.
[0046] In an optional solution of this embodiment, the cutting member 103 includes a translation drive assembly 109 and a cutter 110 ; the translation drive assembly 109 is connected to the cutter 110 to drive the cutter 110 to reciprocate along the length direction of the loading container 102 .
[0047] In this embodiment, the translation drive assembly 109 includes a cylinder, a guide plate and a guide rod. The cylinder is mounted on the guide plate, and the guide plate is provided with a guide hole. The guide rod is connected to the cutter 110, and the guide rod passes through the corresponding guide hole. When the cylinder drives the cutter 110 to reciprocate, the guide rod can reciprocate along the guide hole to guide the movement direction of the cutter 110. Figure 2 and Figure 3 As shown, the cutter 110 includes a mounting frame 113 and a blade mounted on the mounting frame 113 , there are two guide rods, and both guide rods are connected to the mounting frame 113 , and two guide holes are correspondingly opened in the guide plate.
[0048] In addition, the movement direction of the cutter 110 is the length direction of the loading container 102. When the cutter 110 cuts the bagged material 104, the incision formed on the packaging bag is larger, which facilitates the material to flow out of the incision of the packaging bag, thereby achieving a better separation effect between the packaging bag and the material.
[0049] In an optional solution of this embodiment, the dumping mechanism includes a flip drive assembly 111 and a fixing assembly 112; the fixing assembly 112 is used to fix the loading container 102, and the flip drive assembly 111 is connected to the fixing assembly 112 to flip the loading container 102. Specifically, the flip drive assembly 111 includes a frame, a motor and a reducer. The motor and the reducer are installed on the frame and connected to the fixing assembly 112. The motor drives the fixing assembly 112 to rotate 180° to flip the opening of the loading container 102 downward, so that the material to be loaded in the loading container 102 falls into the silo 105. Then the fixing assembly 112 rotates back 180° again so that the subsequent bagged material 104 can be placed in the loading container 102.
[0050] Specifically, the fixing assembly 112 includes a mounting frame 113 and a fixing part, the mounting frame 113 is connected to the flip driving assembly 111, and the fixing part is connected to the mounting frame 113; the fixing part includes a fixing support plate 114 and / or a fixing clamp 115; the fixing support plate 114 is located at the bottom of the material loading container 102 to support the material loading container 102; the fixing clamp 115 is located at the side of the material loading container 102 to clamp the material loading container 102. The fixing clamp 115 specifically includes a cylinder and a mechanical clamp, and the cylinder is used to drive the mechanical clamp to open and close, so as to clamp and release the material loading container 102.
[0051] In this embodiment, the fixing part includes the following three structural forms:
[0052] 1. The fixing part includes a fixing support plate 114 , and the loading container 102 needs to be connected to the fixing part. When the flip driving component 111 drives the fixing component 112 to rotate downward, the loading container 102 will not be separated from the fixing support plate 114 .
[0053] 2. The fixing part includes a fixing jaw 115. During the operation of the equipment, the fixing jaw 115 needs to clamp the loading container 102 to ensure that the loading container 102 always remains stable during the process of transferring the bagged material 104 to the loading container 102 and during the flipping process of the loading container 102, so that the bagged material 104 can smoothly enter the loading container 102 and the loading container 102 will not detach from the fixed support plate 114 when it flips. The advantage of this structure is that by loosening the fixing jaw 115, the corresponding loading container 102 can be replaced according to the size of the bagged material 104.
[0054] 3. As Figure 2 and Figure 3 shown, the fixing part includes a fixed support plate 114 and a fixing jaw 115. The fixed support plate 114 can support the loading container 102 from the bottom, and the fixing jaw 115 can correct the position of the loading container 102 from the upper part. Especially for the case where the height of the loading container 102 is relatively high, the fixing effect is better. In this solution, the loading container 102 may or may not be connected to the fixed support plate 114. For example, the loading container 102 can be placed on the fixed support plate 114, or the loading container 102 can be detachably connected or integrally connected to the fixed support plate 114.
[0055] In an alternative solution of this embodiment, the conveying mechanism 101 includes a conveyor belt 116. At the loading end of the conveyor belt 116, the bagged material 104 can be placed on the conveyor belt 116 manually or by a manipulator. The motor of the conveyor belt 116 runs to move the bagged material 104 to the unloading end of the conveyor belt 116. The loading container 102 is located at the unloading end of the conveyor belt 116, and the height of the unloading end is higher than the height of the loading container 102. When the bagged material 104 is transported to the unloading end, the bagged material 104 can fall into the loading container 102 under the action of gravity, without the need to additionally set up a transporting manipulator, saving costs.
[0056] In an alternative solution of this embodiment, as Figure 1 shown, the conveying mechanism 101 further includes a code scanning device 117. The code scanning device 117 is located on the conveying path of the conveyor belt 116 to scan the bagged material 104 transported by the conveyor belt 116. Specifically, the code scanning device 117 includes a code scanning gun and a code scanning bracket. The code scanning bracket is connected to the side of the conveyor belt 116, the code scanning gun is installed on the code scanning bracket, and the lens of the code scanning gun faces the conveying surface of the conveyor belt 116. During the conveying process of the bagged material 104, when the bagged material 104 moves below the code scanning gun, the code scanning gun can scan and identify the bagged material 104 and upload the data.
[0057] Embodiment 2
[0058] The material unpacking device in the second embodiment is an improvement based on the above-mentioned embodiment. The technical content disclosed in the above-mentioned embodiment will not be described repeatedly, and the content disclosed in the above-mentioned embodiment also belongs to the content disclosed in the second embodiment.
[0059] See Figure 4 As shown, in an optional solution of this embodiment, the silo 105 includes a silo main body 118, a filter element 119, and a vibration driving device. The filter element 119 is installed inside the silo main body 118 to filter the packaging bags of the bagged materials 104; the vibration driving device is connected to the filter element 119 to drive the filter element 119 to vibrate, so that the materials of the bagged materials 104 can pass through the filter element 119, thereby the materials can be fed into the subsequent process flow.
[0060] Embodiment Three
[0061] The third embodiment of the present application provides a battery production device, including the material unpacking device of any of the above embodiments. Therefore, it has all the beneficial technical effects of the material unpacking device of any of the above embodiments, and will not be elaborated here.
[0062] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application. In addition, those skilled in the art can understand that although some embodiments herein include some features included in other embodiments but not other features, the combination of the features of different embodiments means that it is within the scope of the present application and forms different embodiments.
Claims
1. A material unpacking device, characterized in that: It comprises a conveying mechanism (101), a package opening mechanism and a material pouring mechanism; The packing opening mechanism comprises a loading container (102) and a cutting piece (103); the conveying mechanism (101) is used to convey the bagged material (104) into the loading container (102); the cutting piece (103) is located on the side of the loading container (102) to cut and open the bagged material (104) in the loading container (102); The dumping mechanism is used to flip the loading container (102) so that the bagged material (104) after opening falls into the silo (105), thereby separating the bagged material (104) and the packaging bag.
2. The material unpacking device according to claim 1, characterized in that: The package opening mechanism also includes a package opening clamping claw (106); The loading container (102) is provided with an opening, and the bag opening clamping claw (106) is opposite to the opening so as to clamp the top of the bagged material (104) in the loading container (102).
3. The material unpacking device according to claim 2, characterized in that: The package opening clamp (106) comprises a lifting drive assembly (107) and a clamp portion (108), wherein the lifting drive assembly (107) is connected to the clamp portion (108) to drive the clamp portion (108) to move closer to or farther from the loading container (102); The clamping claw portion (108) is used to clamp or release the bagged material (104) in the loading container (102).
4. The material unpacking device according to claim 3, characterized in that: The cutting member (103) comprises a translation drive assembly (109) and a cutting knife (110); The translation drive assembly (109) is connected to the cutter (110) to drive the cutter (110) to reciprocate along the length direction of the material loading container (102).
5. The material unpacking device according to claim 1, characterized in that: The material dumping mechanism comprises a turning driving component (111) and a fixing component (112); The fixing component (112) is used to fix the material carrying container (102), and the overturning driving component (111) is connected to the fixing component (112) to overturn the material carrying container (102).
6. The material unpacking device according to claim 5, characterized in that: The fixing assembly (112) comprises a mounting frame (113) and a fixing portion, the mounting frame (113) is connected to the flip driving assembly (111), and the fixing portion is connected to the mounting frame (113); The fixing portion comprises a fixing support plate (114) and / or a fixing clamp (115); the fixing support plate (114) is located at the bottom of the loading container (102) to support the loading container (102); the fixing clamp (115) is located at the side of the loading container (102) to clamp the loading container (102).
7. The material unpacking device according to claim 1, characterized in that: The conveying mechanism (101) comprises a conveyor belt (116); The loading container (102) is located at the unloading end of the conveyor belt (116), and the height of the unloading end is higher than the height of the loading container (102), so that the bagged material (104) can fall into the loading container (102) from the unloading end.
8. The material unpacking device according to claim 7, characterized in that: The conveying mechanism (101) further comprises a code scanning device (117), wherein the code scanning device (117) is located on a conveying path of the conveyor belt (116) so as to scan a code of the bagged material (104) transported by the conveyor belt (116).
9. The material unpacking device according to claim 1, characterized in that: The silo (105) comprises a silo body (118), a filter element (119) and a vibration drive device; The filter element (119) is installed in the silo body (118) to filter the packaging bag of the bagged material (104); The vibration driving device is connected to the filter element (119) to drive the filter element (119) to vibrate, thereby allowing the bagged material (104) to pass through the filter element (119).
10. A battery production device, characterized in that: It comprises the material unpacking device as claimed in any one of claims 1 to 9.