Anti-deviation carrier roller frame for adhesive tape

By designing a tape anti-radiation roller frame containing a roller frame bracket, a special-shaped roller, a sliding adjustment wheel and a two-stage deviation switch, the problem of tape deviation in a belt conveyor is solved, and the automatic correction of tape and the stable operation of the conveyor is achieved.

CN223046500UActive Publication Date: 2025-07-01INSTALLATION ENG CO LTD OF CCCC FIRST HARBOR ENG CO LTD +1
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Patent Information

Application Number
CN202422108990.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-07-01
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

The tape is prone to deviation during the operation of the belt conveyor, resulting in increased wear of the tape, scattered materials, and equipment damage. The traditional solution is complex in operation, difficult to adjust, and unstable effect.

Method used

A tape anti-radical roller frame is designed, using a tape holder bracket, a special-shaped roller, a sliding adjustment wheel and a two-stage deviation switch. By automatically detecting the tape deviation, sending a warning signal and automatically adjusting the position of the tape, automatically correcting the tape.

Benefits of technology

It realizes automatic anti-offset of tape, simple operation, high adjustment accuracy, adaptive adjustment according to different situations, ensuring the stable operation of the conveyor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a rubber belt anti-deviation carrier roller frame which is installed on a machine frame, the machine frame comprises a machine frame side rod and a machine frame base, the machine frame comprises a carrier roller frame support, a carrier roller and two special-shaped carrier rollers are arranged on the carrier roller frame support in a rotating mode, the two special-shaped carrier rollers are arranged on the two sides of the carrier roller and incline towards the upper portions of the two sides, and the two special-shaped carrier rollers are arranged on the two sides of the carrier roller in a rotating mode. Adjusting seats are fixedly installed at the bottoms of the machine frame side rods, the two ends of the carrier roller frame support are in sliding connection with the adjusting seats, the two sides of the bottom of the carrier roller frame support are both rotationally connected with sliding adjusting wheels, the two sliding adjusting wheels are coaxial, the sliding adjusting wheels are arranged on the machine frame base, and the two sliding adjusting wheels are arranged on the machine frame base. And a two-stage deviation switch is fixedly arranged at the top of the side rod of the rack. The adjusting device is easy to operate and high in adjusting precision, adaptive adjustment can be carried out according to different conditions, and stable operation of the conveyor is guaranteed as much as possible.
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Description

Technical Field

[0001] The utility model relates to the technical field of belt conveyors, in particular to a belt anti-deviation idler bracket. Background Art

[0002] During the operation of a belt conveyor, belt deviation is a common problem that affects the conveying efficiency. The deviation phenomenon may lead to increased belt wear, scattered conveyed materials, equipment damage, etc. In severe cases, it may even cause safety accidents. Traditional methods for solving belt deviation include adjusting idler brackets, adjusting drums, adjusting tensioning devices, etc. However, these methods are complex to operate, difficult to adjust, and have unstable effects. Therefore, it is necessary to develop a new type of belt anti-deviation idler bracket to simplify the operation, improve the adjustment accuracy, and ensure the stable operation of the conveyor. Summary of the Utility Model

[0003] The utility model aims to solve the deficiencies of the prior art and provides a belt anti-deviation idler bracket.

[0004] To achieve the above object, the utility model adopts the following technical solutions: A belt anti-deviation idler bracket, the idler bracket is installed on the frame, the frame includes frame side rods and a frame base, and includes: an idler bracket support, on which an idler and two special-shaped idlers are rotatably arranged, the two special-shaped idlers are placed on both sides of the idler and are inclined upward to both sides, a regulating seat is fixedly installed at the bottom of the frame side rod, both ends of the idler bracket support are slidably connected to the regulating seat, both sides of the bottom of the idler bracket support are rotatably connected with sliding regulating wheels, the two sliding regulating wheels are coaxial, the sliding regulating wheels are placed on the frame base, and a two-stage deviation switch is fixedly arranged at the top of the frame side rod.

[0005] Furthermore, it further includes: locking splints and adjusting bolts. Horizontal chutes are provided on the regulating seat, threaded holes are respectively provided at both ends of the idler bracket support, the locking splints are respectively arranged on the outer side of the idler bracket support and the inner side of the regulating seat, and the adjusting bolts pass through the locking splints, the bolt holes provided on the idler bracket support, and the horizontal chutes provided on the regulating seat to fixedly connect the idler bracket support and the regulating seat.

[0006] Furthermore, the side surface of the special-shaped idler is a single-sheet hyperboloid, and the outer diameter of the special-shaped idler decreases first and then increases from the inside to the outside.

[0007] Furthermore, the two-stage deviation switch is in contact with the side of the belt, and the signal output end of the two-stage deviation switch is connected to the driving device of the belt.

[0008] The beneficial effects of the present utility model are as follows: The present utility model automatically detects the deviation of the belt through a two-stage deviation switch. When the deviation angle is greater than the first action angle, a group of signals are sent for warning. At this time, the position of the idler bracket can be automatically adjusted through the sliding adjusting wheel and the sliding structure to correct the deviation of the belt, and the operation is simple; when the deviation angle is greater than the second action angle, another group of signals are sent to stop the driving device of the belt. The operation is simple, the adjustment accuracy is high, and it can be adaptively adjusted according to different situations to ensure the stable operation of the conveyor as much as possible. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 is a schematic structural diagram of the present utility model;

[0010] Figure 2 is Figure 1 an enlarged schematic diagram of part A in

[0011] In the figure: 1-frame side rod; 2-frame base; 3-idler bracket; 4-idler; 5-special-shaped idler; 6-adjusting seat; 7-sliding adjusting wheel; 8-two-stage deviation switch; 9-locking splint; 10-adjusting bolt;

[0012] The drawings in the present utility model are all schematic diagrams, and their sizes do not represent actual sizes;

[0013] The following will be described in detail with reference to the embodiments of the present utility model and the accompanying drawings. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0014] The present utility model will be further described below with reference to the accompanying drawings and embodiments:

[0015] As Figures 1 to 2 shown, a belt anti-deviation idler bracket is installed on a frame. The frame includes a frame side rod 1 and a frame base 2, and includes: an idler bracket 3, on which an idler 4 and two special-shaped idlers 5 are rotatably arranged. The two special-shaped idlers 5 are placed on both sides of the idler 4 and are inclined upward to both sides. The bottom of the frame side rod 1 is fixedly provided with an adjusting seat 6. The two ends of the idler bracket 3 are slidably connected to the adjusting seat 6. Both sides of the bottom of the idler bracket 3 are rotatably connected with a sliding adjusting wheel 7. The two sliding adjusting wheels 7 are coaxial. The sliding adjusting wheel 7 is placed on the frame base 2, and a two-stage deviation switch 8 is fixedly provided at the top of the frame side rod 1.

[0016] Specifically, the sliding adjusting wheel 7 drives the idler bracket 3 to slide horizontally along the adjusting seat 6. When there is an included angle between the moving direction of the idler bracket 3 and the moving direction of the belt, the special-shaped idler 5 generates friction with the belt, causing the deviated belt to move towards the middle direction, realizing automatic anti-deviation of the belt.

[0017] It further includes: a locking splint 9 and an adjusting bolt 10. A horizontal sliding groove is provided on the adjusting seat 6. Threaded holes are respectively provided at both ends of the idler bracket 3. The locking splints 9 are respectively arranged on the outer side of the idler bracket 3 and the inner side of the adjusting seat 6. The adjusting bolt 10 passes through the bolt holes provided on the locking splint 9, the idler bracket 3 and the horizontal sliding groove provided on the adjusting seat 6 to fixedly connect the idler bracket 3 and the adjusting seat 6.

[0018] Specifically, when the belt conveyor is running normally, tighten the adjusting bolt 10 to fixedly install the idler bracket 3 on the frame. When the belt runs off track, loosen the outer nut of the adjusting bolt 10 so that the idler bracket 3 and the adjusting bolt 10 can make horizontal sliding along the horizontal sliding groove on the adjusting seat 6.

[0019] The side surface of the special-shaped idler 5 is a single-sheet hyperboloid, and the outer diameter of the special-shaped idler 5 first decreases and then increases from the inside to the outside.

[0020] The two-stage deviation switch 8 is in contact with the side of the belt, and the signal output end of the two-stage deviation switch 8 is connected to the driving device of the belt.

[0021] Specifically, the two-stage deviation switch 8 is a common device for detecting the deviation of the conveyor belt. Two different action angles can be set. When the first-stage action angle is reached, the two-stage deviation switch 8 emits a set of signals for warning. When the second-stage action angle is reached, the two-stage deviation switch 8 emits another set of signals for stopping the machine.

[0022] The working principle of the present utility model is as follows: Multiple anti-deviation idler brackets are provided on a belt conveyor. The two-stage deviation switch 8 automatically detects the deviation of the belt. When the deviation angle is greater than the first-stage action angle of the two-stage deviation switch 8, a set of signals is emitted for warning. Loosen the outer nut of the adjusting bolt 10, and the sliding adjusting wheel 7 drives the idler bracket 3 to move along the horizontal sliding groove of the adjusting seat 6 under force to realize automatic deviation correction of the belt. When the deviation angle is greater than the second-stage action angle of the two-stage deviation switch 8, another set of signals is emitted to stop the driving device of the belt, and the belt is manually corrected.

[0023] The above has described the present utility model in an exemplary manner with reference to the accompanying drawings. Obviously, the specific implementation of the present utility model is not limited by the above methods. As long as various improvements are made by adopting the method concept and technical solution of the present utility model, or directly applied to other occasions without improvement, they are all within the protection scope of the present utility model.

Claims

1. A tape anti-deviation idler bracket, the idler bracket is installed on a frame, the frame includes frame side rods (1) and a frame base (2), and is characterized in that, Comprising: A roller frame support (3), on which a roller (4) and two special-shaped rollers (5) are rotatably arranged. The two special-shaped rollers (5) are placed on both sides of the roller (4) and are inclined upward to both sides. A regulating seat (6) is fixedly installed at the bottom of the frame side rod (1). The two ends of the roller frame support (3) are slidably connected to the regulating seat (6). Sliding adjusting wheels (7) are rotatably connected to both sides of the bottom of the roller frame support (3). The two sliding adjusting wheels (7) are coaxial. The sliding adjusting wheels (7) are placed on the frame base (2). A two-stage deviation switch (8) is fixedly arranged at the top of the frame side rod (1).

2. The tape anti-deviation idler bracket according to claim 1, wherein, Also comprising: A locking clamp plate (9) and an adjusting bolt (10). A horizontal sliding groove is formed on the regulating seat (6). Threaded holes are respectively formed at both ends of the roller frame support (3). The locking clamp plates (9) are respectively arranged on the outer side of the roller frame support (3) and the inner side of the regulating seat (6). The adjusting bolt (10) passes through the bolt holes formed on the locking clamp plate (9), the roller frame support (3) and the horizontal sliding groove formed on the regulating seat (6) to fixedly connect the roller frame support (3) and the regulating seat (6).

3. The tape anti-deviation idler bracket according to claim 1, characterized in that, The side surface of the special-shaped roller (5) is a single-sheet hyperboloid, and the outer diameter of the special-shaped roller (5) first decreases and then increases from the inside to the outside.

4. The tape anti-deviation idler bracket according to claim 1, characterized in that, The two-stage deviation switch (8) is in contact with the side of the belt, and the signal output end of the two-stage deviation switch (8) is connected to the driving device of the belt.