Horizontal translation device suitable for large-weight material equipment
By designing a small car travel transportation system, using steel reinforced connectors and battery-driven flatbed vehicles, the problems of cumbersome equipment translation operation, poor safety and low efficiency in shield tunnel construction are solved, and efficient back-over of large-weight materials and equipment and improvement of construction efficiency are achieved.
Patent Information
- Application Number
- CN202421676954.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-07-16
AI Technical Summary
During the construction of existing shield tunnels, the horizontal translation operation of equipment is cumbersome, poor safety and low efficiency, making it difficult to meet the backward transportation needs of large-weight materials and equipment.
A trolley travel transportation system consisting of two sets of trolley travel transportation tracks arranged in parallel at a certain distance is designed, and the equipment is accurately translated and reversed by using steel reinforcement connectors and battery-driven flatbed vehicles.
It realizes efficient back-over of high-weight materials and equipment, improves construction efficiency and safety, reduces construction costs, and is suitable for environments with complex terrain and limited conditions.
Smart Images

Figure CN223046553U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of subway shield tunnel construction, and particularly relates to a horizontal translation device suitable for large-weight material equipment. Background Technique
[0002] In recent years, shield technology has been widely applied in urban underground pipelines, tunnels and other projects. Affected by the environmental space, technologies such as horizontal and vertical translation and pushing in the air of shield machines have also become one of the common technologies in shield construction due to their advantages such as high efficiency, accuracy and safety. Vertical translation is applied more frequently, and generally uses track transportation, pushing, etc. Horizontal translation is less common. Generally, the guiding idea for the translation of the shield body and the rear supporting equipment of the shield tunneling machine is to use a hydraulic cylinder to push the bracket. The receiving bracket is installed and fixed on the steel plate. The bottom of the bracket must be leveled with a steel plate and connected into a whole. After the receiving frame on the shield machine, the hydraulic cylinder is used to push the whole bracket to translate. Butter is smeared on the steel plate to reduce the frictional resistance between the moving bracket and the steel plate. After the preparatory work is completed, the translation construction is carried out. The subsequent translation principle of the trolley is the same as that of the shield body translation. After the trolley is vertically lifted by a jack, steel plates are laid at the bottom. At the same time, the wheels at the bottom of the trolley are cut off, and the trolley is connected to the laid steel plates into a whole, and then the trolley is horizontally translated by a jack. At the same time, a platform needs to be erected for the trolley translation. The platform is erected with I20 channel steel, and steel plates are laid on it for the trolley to fall and be placed stably. There are problems of cumbersome operation, poor safety and low efficiency. Content of the Utility Model
[0003] The purpose of the utility model is to provide a horizontal translation device suitable for large-weight material equipment, which can take into account the handling of large-weight materials and equipment, is easy to operate, has high safety and high efficiency.
[0004] The technical solution adopted by the utility model is a horizontal translation device suitable for large-weight material equipment, which includes two groups of trolley traveling and transporting tracks arranged in parallel at a certain distance. A first flat car is arranged on the trolley traveling and transporting tracks. A steel profile reinforcement connecting piece is arranged on the first flat car. The steel profile reinforcement connecting piece includes longitudinal beams, which are respectively arranged in parallel on the front and rear sides of the two first flat cars. A number of cross beams perpendicular to the longitudinal beams are fixedly arranged at intervals on the longitudinal beams. A vehicle-mounted fixed track perpendicular to the trolley traveling and transporting tracks is laid on the cross beams. When the first flat car travels to the tunnel, the vehicle-mounted fixed track can be docked with the connecting track at the entrance of the tunnel. Both the vehicle-mounted fixed track and the connecting track at the entrance of the tunnel include two flat car running tracks arranged in the center and two trolley running tracks arranged outside the flat car running tracks. A second flat car is arranged on the flat car running tracks. The second flat car is an electric vehicle, which can drive the equipment to move or carry materials alone.
[0005] Furthermore, both the first flatbed truck and the second flatbed truck include a vehicle body. The front and rear ends of the vehicle body are horizontal sections at the same height, and the middle part is a concave section lower than the horizontal sections. Two pairs of track wheels are respectively arranged below the front and rear horizontal sections.
[0006] Furthermore, fixed limit blocks are respectively arranged on the tracks at both ends of the trolley traveling and transporting track.
[0007] Furthermore, movable limit blocks are respectively arranged on the adjacent end tracks of the vehicle-mounted fixed track and the hole connection track, and a third fixed limit block is arranged on the track of the vehicle-mounted fixed track far from the tunnel end.
[0008] Furthermore, the longitudinal beam is composed of two parallel I-beams, and the cross beam is composed of a single I-beam.
[0009] The utility model has the following beneficial effects:
[0010] 1. This device can take into account the handling of heavy materials and equipment, can achieve more accurate direction control, improve work efficiency, save energy and reduce consumption, thereby reducing the construction cost of the shield project.
[0011] 2. In the process of promoting the shield supporting facilities project, it is necessary to ensure a certain degree of accuracy and safety. By using the rail vehicle to achieve precise control of the equipment traveling route, the construction quality can be optimized and the safety risk can be reduced.
[0012] 3. It can efficiently and safely complete the project in environments with complex terrain and limited conditions, and has the advantages of flexibility and strong adaptability. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 is the top view of the utility model;
[0014] Figure 2 is the right view of the utility model;
[0015] Figure 3 is the front view of the utility model;
[0016] Figure 4 is the front view of the transportation trolley adopting the utility model.
[0017] In the figure: 1. trolley traveling and transporting track; 2. first flatbed truck, 21. vehicle body; 22. track wheels; 3. section steel reinforcement connector; 31. longitudinal beam; 32. cross beam; 4. vehicle-mounted fixed track; 5. trolley; 6. first fixed limit block; 7. second fixed limit block; 8. third fixed limit block; 9. movable limit block; 10. tunnel; 11. hole connection track; 12. second flatbed truck. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0018] In order to better understand the purpose, structure and function of the present utility model, the following further describes in detail a horizontal translation device for large-weight material equipment of the present utility model with reference to the accompanying drawings.
[0019] As Figures 1 to 3 shown, a horizontal translation device for large-weight material equipment includes two sets of trolley traveling and transporting tracks 1 arranged in parallel at a certain distance. A first flatbed trolley 2 is arranged on the trolley traveling and transporting track 1. The first flatbed trolley 2 includes a vehicle body 21. The front and rear ends of the vehicle body 21 are horizontal sections at the same height, and the middle part is a concave section lower than the horizontal section. Two pairs of track wheels 22 are respectively arranged below the front and rear horizontal sections.
[0020] A steel reinforcement connecting piece 3 is arranged on the first flatbed trolley 2. The steel reinforcement connecting piece 3 includes a longitudinal beam 31 and a cross beam 32. The longitudinal beam 31 is composed of two parallel I-beams, and the cross beam 32 is a single I-beam. The longitudinal beam 31 is respectively placed parallel to the horizontal sections on both sides of the two first flatbed trolleys 2. The cross beam 32 is perpendicular to the longitudinal beam 31 and is fixedly arranged at intervals above the longitudinal beam 31. A vehicle-mounted fixed track 4 perpendicular to the trolley traveling and transporting track 1 is laid on the cross beam 32. When the first flatbed trolley 2 travels to the tunnel 10, the vehicle-mounted fixed track 4 can be butted with the connection track 11 at the entrance in the tunnel 10. Both the vehicle-mounted fixed track 4 and the entrance connection track 11 include two flatbed trolley walking tracks arranged in the center and two trolley walking tracks arranged outside the flatbed trolley walking tracks. A second flatbed trolley 12 is arranged on the flatbed trolley walking tracks. The second flatbed trolley 12 is an electric vehicle and can drive the equipment to move or transport materials alone.
[0021] In this embodiment, the structure of the second flatbed trolley 12 is the same as that of the first flatbed trolley 2. The concave section in the middle is convenient for limiting when transporting materials or when fixing with the equipment. First fixed limit blocks 6 and second fixed limit blocks 7 are respectively arranged on the tracks at both ends of the trolley traveling and transporting track 1. A third fixed limit block 8 is arranged on the track of the vehicle-mounted fixed track 4 far from the tunnel 10. Movable limit blocks 9 are respectively arranged on the adjacent tracks of the vehicle-mounted fixed track 4 and the entrance connection track 11.
[0022] As Figure 1 and Figure 4As shown in the figure, the entrance of the tunnel 10 is enclosed, and the hoisting opening is set on the right side. Materials or equipment inside the tunnel 10 are transported along the connecting track 11 at the entrance to the upper part of this device. An adjustable stop block 9 is placed at the end side of the vehicle-mounted fixed track 4 to ensure the stability of the equipment and materials during their transportation along the trolley traveling track 1 on this device. Then, the track connecting plate is disconnected at the position of the track connection of the connecting track 11 at the entrance of the tunnel 10. The equipment or materials to be transported are horizontally transported along the transportation trolley traveling track 1 with this device to the hoisting opening for hoisting out. The trolley 5 and materials inside the transportation tunnel 10 can all be transported by this device according to this method. Conversely, when transporting from the outside to the inside of the tunnel 10, first place the materials and equipment on this device, and then transport them to the connecting track 11 at the entrance and then into the tunnel 10.
[0023] A horizontal translation device for large-weight materials and equipment provided by the present utility model can transfer materials in the transfer station under limited working spaces such as shield tunnels and stations. Through the main track and the horizontal transfer track arranged in a double-track shape up and down, the second flatbed vehicle running on the flatbed vehicle traveling track, and other accessories, the materials inside and outside the tunnel are mutually transferred to the designated construction area through this device, or the materials inside the tunnel (in the station) are transported to the ground through this device, so as to realize the transfer of materials under objective conditions and meet the working requirements of insufficient working face space.
[0024] This device is more suitable for long-distance transfer and the transfer of large and heavy objects compared with the existing methods, and has the advantages of simple operation, good safety, high efficiency, and more stable use. This device has been implemented at the small mileage end shield receiving well of Taoyuan Road Station on Line 1 of Taiyuan Metro, safely and smoothly solving the process of transporting the rear support equipment of the shield machine and a large number of turnover materials in the tunnel out of the entrance, and translating 20 meters to the ground. Compared with the existing technology in the actual construction process, the input cost is low, the construction cost is low, it is relatively convenient and easy to create construction conditions, and it is safer and more stable. Rail guards need to be welded on the upper and lower traveling tracks of the platform, and movable rail guards are reasonably equipped to ensure safe control during its use. There are no construction obstacles such as failures during construction, shortening the construction period, improving the efficiency, and bringing certain economic benefits.
[0025] It can be understood that the present utility model is described through some embodiments. Those skilled in the art know that without departing from the spirit and scope of the present utility model, various changes or equivalent replacements can be made to these features and embodiments. In addition, under the teaching of the present utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application belong to the scope protected by the present utility model.
Claims
1. A horizontal translation device suitable for heavy-weight material equipment, characterized in that: The invention comprises two sets of trolley transport rails (1) arranged in parallel at a certain distance, a first flatbed car (2) being arranged on the trolley transport rails (1), a steel reinforcement connector (3) being arranged on the first flatbed car (2), the steel reinforcement connector (3) comprising a longitudinal beam (31), the longitudinal beam (31) being arranged in parallel on the front and rear sides of the two first flatbed cars (2), a plurality of cross beams (32) arranged perpendicular to the longitudinal beams (31) being fixed on the longitudinal beams (31) at intervals, and a cross beam (32) being laid on the cross beam (32) perpendicular to the trolley transport rails ( 1), the first flatbed truck (2) travels to the tunnel (10), the vehicle-mounted fixed track (4) can be connected with the tunnel entrance connecting track (11) in the tunnel (10), the vehicle-mounted fixed track (4) and the tunnel entrance connecting track (11) both include two flatbed truck running tracks arranged in the center and two trolley running tracks arranged outside the flatbed truck running tracks, a second flatbed truck (12) is arranged on the flatbed truck running tracks, the second flatbed truck (12) is a battery truck, and can drive equipment to move or carry materials alone.
2. The horizontal translation device for heavy-weight material equipment according to claim 1 is characterized in that: The first flatbed vehicle (2) and the second flatbed vehicle (12) both comprise a vehicle body (21), the front and rear ends of the vehicle body (21) being horizontal sections at the same height, the middle portion being a concave section lower than the horizontal section, and two pairs of rail wheels (22) being respectively arranged below the front and rear horizontal sections.
3. The horizontal translation device for heavy-weight material equipment according to claim 1 is characterized in that: Fixed limit blocks are respectively arranged on the two end tracks of the trolley travel transport track (1).
4. The horizontal translation device for heavy-weight material equipment according to claim 3 is characterized in that: Movable limit blocks (9) are respectively arranged on the adjacent end tracks of the vehicle-mounted fixed track (4) and the tunnel entrance connecting track (11), and a third fixed limit block (8) is arranged on the end track of the vehicle-mounted fixed track (4) away from the tunnel (10).
5. The horizontal translation device for heavy-weight material equipment according to any one of claims 1 to 4, characterized in that: The longitudinal beam (31) is formed by two I-beams arranged side by side, and the transverse beam (32) is formed by a single I-beam.