Stable ironing equipment for pre-coating film
By introducing electric cylinders and angle adjustment mechanisms into the precoated film ironing equipment, the position adjustment of the tension roller is achieved, and the problem of uneven tension of the precoated film caused by the unadjustment of the tension roller is solved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202421713161.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-07-19
AI Technical Summary
The tension roller position in existing precoated film ironing equipment cannot be adjusted, resulting in the precoated film being too tight or too loose during the conveying process, and the appropriate tension cannot be maintained.
A stable ironing device including electric cylinder, connecting plate, mounting frame and elastic member is designed to achieve lifting and angle adjustment of tension rollers through electric cylinder and angle adjustment mechanism to ensure that the pre-coated film maintains appropriate tension during the conveying process.
Effectively prevent pre-coated film from breaking or wrinkling, improve product quality, reduce production costs and scrap rate, and reduce environmental pollution.
Smart Images

Figure CN223046907U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pre-coated films, and specifically, to a stability ironing device for pre-coated films. Background Art
[0002] Currently, during the production process of tapes, glue is often applied to the pre-coated film and then dried. However, due to factors such as manufacturer production, loading and unloading during loading and unloading, or vibration during transportation, the pre-coated films produced by existing manufacturers often form numerous small wrinkles, resulting in uneven surface tension of the pre-coated film. This causes uneven thickness after coating the pre-coated film, leading to poor product quality, a large number of defective products and losses. It not only increases the production cost of the product, but also the formed waste products are difficult to degrade, causing environmental pollution. Currently, ironing devices are usually used to iron the pre-coated film to make its surface flat and smooth.
[0003] After retrieval, the existing patent (publication number: CN205130370U) discloses a BOPP pre-coated film ironing device, which includes an unwinding device, a steam drying cylinder, and a traction roller. The unwinding device, the steam drying cylinder, and the traction roller are arranged in sequence from left to right. A tension roller is also provided between the unwinding device and the steam drying cylinder. The unwinding device is used to unwind the BOPP pre-coated film, the traction roller pulls the BOPP pre-coated film at the front end, the tension roller keeps the BOPP pre-coated film under tension during the forward movement, and the steam drying cylinder is used to iron the BOPP pre-coated film. A cooling roller is provided between the steam drying cylinder and the traction roller, and the cooling roller can cool the ironed BOPP pre-coated film to prevent the ironed BOPP pre-coated film from deforming again at high temperatures. The provided BOPP pre-coated film ironing device can iron the wrinkled BOPP pre-coated film, ensure that the gluing surface is flat and smooth, greatly reduce the generation of defective products, effectively reduce the production cost, reduce the generation of waste, and avoid environmental pollution.
[0004] However, it is found that the following problems exist in the implementation of the related technology: the position of the tension roller that keeps the pre-coated film under tension during the forward movement is fixed and non-adjustable. Due to reasons such as equipment operation vibration, the pre-coated film may be too tight or too loose during transportation. Being too tight is likely to cause the pre-coated film to break, and being too loose is likely to cause the pre-coated film to wrinkle. And the position of the tension roller is fixed and non-adjustable, resulting in the inability to adjust the tension roller to make the pre-coated film generate a safe and appropriate tension. Summary of the Utility Model
[0005] The utility model provides a stability ironing device for pre-coated films, which solves the problem that the position of the tension roller in the related technology is non-adjustable, resulting in the inability to adjust the tension roller to make the pre-coated film generate tension.
[0006] The technical solution of the present utility model is as follows: A stability ironing device for pre-coated films, including a bracket. An electric cylinder is arranged on the lower surface of the bracket. The output end of the electric cylinder is fixedly connected with a connecting plate. An installation frame is arranged on the lower surface of the connecting plate. A plurality of elastic members are arranged between the installation frame and the connecting plate, and the installation frame and the connecting plate are elastically connected through the plurality of elastic members. A tension roller is rotatably connected to the lower end of the installation frame. An angle adjustment mechanism for adjusting the angular position of the electric cylinder is arranged on the bracket. A through hole is penetrated through the upper surface of the bracket.
[0007] Preferably, the elastic member includes a connecting rod. The connecting rod is penetrated through the connecting plate, and the lower end of the connecting rod extends below the connecting plate and is fixedly connected to the upper end of the installation frame. A spring is sleeved on the connecting rod, and the upper end of the spring is fixedly connected to the lower surface of the connecting plate, and the lower end of the spring is fixedly connected to the upper end of the installation frame.
[0008] Preferably, the upper end of the connecting rod extends above the connecting plate, and a limiting block is fixedly connected to the upper end of the connecting rod.
[0009] Preferably, the limiting block is of a circular structure, the connecting rod is of a round rod structure, and the diameter of the limiting block is larger than the diameter of the connecting rod.
[0010] Preferably, the angle adjustment mechanism includes a connecting frame. The connecting frame is fixedly connected to the lower surface of the bracket, and the upper end of the electric cylinder is rotatably connected to the connecting frame through a rotating shaft. A second gear is fixedly connected to one end of the rotating shaft. A first gear is meshed with the upper end of the second gear, and the first gear penetrates through the through hole. A driving member for driving the first gear to rotate is arranged on one side of the first gear, and the driving member is arranged on the upper surface of the bracket.
[0011] Preferably, the driving member includes a motor seat. The motor seat is fixedly connected to the upper surface of the bracket. A motor is fixedly connected to the upper end of the motor seat, and the output end of the motor is fixedly connected to the first gear.
[0012] Preferably, the through hole is of a rectangular structure, and the width of the through hole is larger than the thickness of the first gear.
[0013] Preferably, the outer diameter of the second gear is smaller than the outer diameter of the first gear.
[0014] The working principle and beneficial effects of the present utility model are as follows:
[0015] In the present utility model, by starting the electric cylinder, the mounting frame and the tension roller can be adjusted up and down through the connecting plate. During the up and down movement of the tension roller, the tension maintained by the pre-coated film will also change accordingly until the tension roller is adjusted to a suitable height position so that the pre-coated film maintains a safe and appropriate tension, thereby preventing the situation that the pre-coated film is too tight due to excessive tension and is prone to breakage, or the pre-coated film is too loose due to too small tension and is prone to wrinkling. Moreover, through the angle adjustment mechanism, the angular position of the electric cylinder can be adjusted, and then the electric cylinder is used to push the tension roller to move into contact with the pre-coated film and generate a suitable tension, thereby realizing the change of the position of the tension roller on the pre-coated film. The position of the tension roller on the pre-coated film can be conveniently adjusted according to actual needs to achieve a suitable tension, which is particularly suitable for the use process of the tension roller for different pre-coated films, and solves the problem that the position of the tension roller in the related art cannot be adjusted, resulting in the inability to adjust the tension generated by the tension roller on the pre-coated film. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present utility model will be further described in detail below in conjunction with the drawings and specific embodiments.
[0017] Figure 1 FIG. is a schematic diagram of the overall structure of a stability ironing device for a pre-coated film proposed by the present utility model;
[0018] Figure 2 FIG. is a schematic diagram of the structure of the angle adjustment mechanism of a stability ironing device for a pre-coated film proposed by the present utility model;
[0019] Figure 3 FIG. is a bottom view of the structure of the angle adjustment mechanism of a stability ironing device for a pre-coated film proposed by the present utility model;
[0020] Figure 4 is Figure 3 an enlarged schematic diagram of the structure of part A in
[0021] Figure 5 FIG. is a schematic diagram of the structure of the tension roller of a stability ironing device for a pre-coated film proposed by the present utility model during use;
[0022] Figure 6 FIG. is a schematic diagram of the structure of a stability ironing device for a pre-coated film proposed by the present utility model when adjusting the position of the tension roller on the pre-coated film.
[0023] In the figure: 1, bracket; 2, electric cylinder; 3, connecting plate; 4, mounting frame; 5, tension roller; 6, elastic member; 61, connecting rod; 62, spring; 63, limiting block; 7, angle adjustment mechanism; 71, motor seat; 72, motor; 73, first gear; 74, second gear; 75, connecting frame; 8, through hole; 9, unwind device; 10, steam drying cylinder; 11, traction roller; 12, cooling roller. Detailed implementation manners
[0024] To make the technical means, creative features, achieved purposes and effects realized by the present utility model easy to understand, the present utility model will be further described below in conjunction with specific implementation manners.
[0025] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 5 and Figure 6 The present utility model provides a technical solution: a stability ironing device for a pre-coated film, including a bracket 1. An electric cylinder 2 is arranged on the lower surface of the bracket 1. The output end of the electric cylinder 2 is fixedly connected with a connecting plate 3. An installation frame 4 is arranged on the lower surface of the connecting plate 3. A plurality of elastic members 6 are arranged between the installation frame 4 and the connecting plate 3. The installation frame 4 and the connecting plate 3 are elastically connected through a plurality of elastic members 6. The lower end of the installation frame 4 is rotatably connected with a tension roller 5. An angle adjustment mechanism 7 for adjusting the angular position of the electric cylinder 2 is arranged on the bracket 1. A through opening 8 is formed through the upper surface of the bracket 1.
[0026] During use, the unwinding device 9 unwinds the pre-coated film to be ironed. The traction roller 11 traction the pre-coated film at the front end. When the pre-coated film passes through the steam drying cylinder 10, it is ironed by the steam drying cylinder 10 and then cooled by two cooling rollers 12 to prevent the ironed pre-coated film from deforming again at high temperature. Among them, during the process of the pre-coated film being conveyed from the unwinding device 9 to the steam drying cylinder 10, according to the actual tightness state of the pre-coated film, by starting the electric cylinder 2, the installation frame 4 and the tension roller 5 can be lifted and lowered through the connecting plate 3. The tension maintained by the pre-coated film will also change during the lifting and lowering process of the tension roller 5 until the tension roller 5 is adjusted to a suitable height position to make the pre-coated film maintain a safe and appropriate tension, thereby preventing the pre-coated film from being too tight and prone to breakage due to excessive tension or too loose and prone to wrinkles due to too small tension. Moreover, the angle adjustment mechanism 7 can adjust the angular position of the electric cylinder 2, and then the electric cylinder 2 pushes the tension roller 5 to move into contact with the pre-coated film and generate a suitable tension, thereby realizing the change of the position of the tension roller 5 on the pre-coated film. The position of the tension roller 5 on the pre-coated film can be conveniently adjusted according to actual needs to achieve a suitable tension, which is particularly suitable for the use process of the tension roller 5 for different pre-coated films, and solves the problem that the position of the tension roller 5 in the related technology cannot be adjusted, resulting in the inability to adjust the tension generated by the tension roller 5 on the pre-coated film.
[0027] Refer to Figure 2 、 Figure 3 and Figure 4, the elastic member 6 includes a connecting rod 61. The connecting rod 61 is disposed through the connecting plate 3, and the lower end of the connecting rod 61 extends below the connecting plate 3 and is fixedly connected to the upper end of the mounting bracket 4. The upper end of the connecting rod 61 extends above the connecting plate 3. A limiting block 63 is fixedly connected to the upper end of the connecting rod 61. The limiting block 63 is of a circular structure, the connecting rod 61 is of a round rod structure, and the diameter of the limiting block 63 is greater than the diameter of the connecting rod 61. A spring 62 is sleeved on the connecting rod 61, and the upper end of the spring 62 is fixedly connected to the lower surface of the connecting plate 3, and the lower end of the spring 62 is fixedly connected to the upper end of the mounting bracket 4.
[0028] During the process of pressing the pre-coated film downward by the tension roller 5 by starting the electric cylinder 2, the connecting plate 3 will penetrate through a plurality of connecting rods 61 and approach the mounting bracket 4 along them. Under the elastic force of a plurality of springs 62, the mounting bracket 4 and the tension roller 5 can have a certain buffering force, which can buffer the pre-coated film and prevent the pre-coated film from being torn due to the sudden excessive extrusion force of the tension roller 5 on the pre-coated film.
[0029] Refer to Figure 2 , Figure 3 and Figure 6 , the angle adjustment mechanism 7 includes a connecting frame 75. The connecting frame 75 is fixedly connected to the lower surface of the bracket 1, and the upper end of the electric cylinder 2 is rotatably connected to the connecting frame 75 through a rotating shaft. One end of the rotating shaft is fixedly connected with a second gear 74. A first gear 73 is meshed with the upper end of the second gear 74. The first gear 73 penetrates through the through port 8. The through port 8 is of a rectangular structure, and the width of the through port 8 is greater than the thickness of the first gear 73. The outer diameter of the second gear 74 is smaller than the outer diameter of the first gear 73. A driving member for driving the first gear 73 to rotate is arranged on one side of the first gear 73, and the driving member is arranged on the upper surface of the bracket 1. The driving member includes a motor seat 71. The motor seat 71 is fixedly connected to the upper surface of the bracket 1. A motor 72 is fixedly connected to the upper end of the motor seat 71, and the output end of the motor 72 is fixedly connected to the first gear 73.
[0030] By starting the motor 72, the motor 72 drives the first gear 73 to rotate. The first gear 73 drives the second gear 74 to rotate. The second gear 74 drives the rotating shaft to rotate. The rotating shaft will drive the electric cylinder 2 to rotate, so as to adjust the angular position of the electric cylinder 2.
[0031] Working principle and usage process of the utility model: During use, the unwinding device 9 feeds the pre-coated film to be ironed. The traction roller 11 traction the pre-coated film at the front end. When the pre-coated film passes through the steam drying cylinder 10, it is ironed by the steam drying cylinder 10 and then cooled by two cooling rollers 12 to prevent the ironed pre-coated film from deforming again at high temperature. Among them, during the process of the pre-coated film being conveyed from the unwinding device 9 to the steam drying cylinder 10, according to the actual tightness state of the pre-coated film, by starting the electric cylinder 2, the mounting frame 4 and the tension roller 5 can be adjusted up and down through the connecting plate 3. The tension maintained by the pre-coated film will also change during the up and down movement of the tension roller 5 until the tension roller 5 is adjusted to a suitable height position to make the pre-coated film maintain a safe and appropriate tension, thereby preventing the situation that the pre-coated film is too tight and prone to breakage due to excessive tension or too loose and prone to wrinkles due to too small tension. By starting the motor 72, the motor 72 drives the first gear 73 to rotate, the first gear 73 drives the second gear 74 to rotate, the second gear 74 drives the rotating shaft to rotate, and the rotating shaft drives the electric cylinder 2 to rotate, so as to adjust the angular position of the electric cylinder 2. Then, the electric cylinder 2 pushes the tension roller 5 to move into contact with the pre-coated film and generate a suitable tension, thereby realizing the change of the position of the tension roller 5 on the pre-coated film. The position of the tension roller 5 on the pre-coated film can be conveniently adjusted according to actual needs to achieve a suitable tension, which is particularly suitable for the use process of the tension roller 5 for different pre-coated films.
[0032] The above are only the preferred embodiments of the utility model and are not intended to limit the utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A stability ironing device for pre-coated film, comprising a support (1), characterized in that: An electric cylinder (2) is arranged on the lower surface of the bracket (1); the output end of the electric cylinder (2) is fixedly connected to a connecting plate (3); a mounting frame (4) is arranged on the lower surface of the connecting plate (3); a plurality of elastic members (6) are arranged between the mounting frame (4) and the connecting plate (3); and the mounting frame (4) and the connecting plate (3) are elastically connected via the plurality of elastic members (6); a tension roller (5) is rotatably connected to the lower end of the mounting frame (4); an angle adjustment mechanism (7) for adjusting the angle position of the electric cylinder (2) is arranged on the bracket (1); and a through opening (8) is provided through the upper surface of the bracket (1).
2. The stability ironing equipment for pre-coated film according to claim 1, characterized in that: The elastic member (6) comprises a connecting rod (61), the connecting rod (61) is arranged on the connecting plate (3), and the lower end of the connecting rod (61) extends to the bottom of the connecting plate (3) and is fixedly connected to the upper end of the mounting frame (4), a spring (62) is sleeved on the connecting rod (61), and the upper end of the spring (62) is fixedly connected to the lower surface of the connecting plate (3), and the lower end of the spring (62) is fixedly connected to the upper end of the mounting frame (4).
3. The stability ironing device for pre-coated film according to claim 2, characterized in that: The upper end of the connecting rod (61) extends above the connecting plate (3), and the upper end of the connecting rod (61) is fixedly connected to a limiting block (63).
4. The stability ironing device for pre-coated film according to claim 3, characterized in that: The limit block (63) is a circular structure, the connecting rod (61) is a round rod structure, and the diameter of the limit block (63) is greater than the diameter of the connecting rod (61).
5. The stability ironing equipment for pre-coated film according to claim 1, characterized in that: The angle adjustment mechanism (7) comprises a connecting frame (75), the connecting frame (75) is fixedly connected to the lower surface of the bracket (1), and the upper end of the electric cylinder (2) is rotatably connected to the connecting frame (75) via a rotating shaft, one end of the rotating shaft is fixedly connected to a second gear (74), the upper end of the second gear (74) is meshed with a first gear (73), and the first gear (73) passes through the through opening (8), and a driving member for driving the first gear (73) to rotate is provided on one side of the first gear (73), and the driving member is provided on the upper surface of the bracket (1).
6. The pre-coated film stability ironing device according to claim 5, characterized in that: The driving member comprises a motor seat (71), the motor seat (71) is fixedly connected to the upper surface of the bracket (1), a motor (72) is fixedly connected to the upper end of the motor seat (71), and an output end of the motor (72) is fixedly connected to the first gear (73).
7. The pre-coated film stability ironing device according to claim 5, characterized in that: The through opening (8) is a rectangular structure, and the width of the through opening (8) is greater than the thickness of the first gear (73).
8. The pre-coated film stability ironing device according to claim 5, characterized in that: The outer diameter of the second gear (74) is smaller than the outer diameter of the first gear (73).
Citation Information
Patent Citations
BOPP membrane ironing press device of precoating
CN205130370U