Solidification device for shield muck sludge
The treatment of harmful gases through the purification box and filtration system solves the problem of harmful gases in the sludge, and realizes a shield slag sludge curing device for safe treatment and efficient transportation.
Patent Information
- Application Number
- CN202520991148.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-20
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2035-05-20
AI Technical Summary
During the treatment process of existing sludge curing devices, bacterial breathing and harmful gases in the sludge may spread, endangering the health of staff, and the sludge has a high moisture content and is inconvenient to transport.
A shield sludge curing device including a purification box, non-woven fabric and filter is designed. The harmful gases are treated by activated carbon or oxidant in the purification box, and the non-woven fabric and filter are used for double-layer filtration to reduce the sludge moisture content and facilitate subsequent treatment.
Effectively absorb harmful gases, reduce the water content of sludge, ensure the safety of sludge treatment, improve transportation efficiency, and protect the health of staff.
Smart Images

Figure CN223047392U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sludge treatment, and particularly relates to a solidification device for shield muck sludge. Background Art
[0002] With the acceleration of China's urbanization process and the expansion of urban scale in recent years, the increase in urban population and the aggravation of urban population density are inevitable. During the peak hours of daily residents' travel, there is a large flow of people, and the conventional public transportation methods can no longer meet the demand for passenger transportation. To solve the increasingly serious traffic pressure, large and medium-sized cities are currently vigorously developing the construction of subways. As a result, a large amount of shield muck is formed during the construction process. The water content of the shield muck is relatively large. If the muck is directly loaded and transported out, the overflow along the road will cause damage to the environment, and the external transportation has become a difficult problem that the construction unit urgently needs to solve.
[0003] The existing sludge solidification devices on the market generally pour the sludge into the device, and then separate the muddy water through non-woven fabrics. After the separation is completed, the sludge part is pressed. On the one hand, the remaining water is squeezed out, and on the other hand, the flattened sludge blocks are more convenient for transportation. However, in the actual use process, during the sludge treatment process, the harmful gases formed by the respiration of bacteria in the sludge and other conditions may diffuse into the air. If not treated in time, staying in this environment for a long time may cause irreversible damage to the health of the staff. For this reason, we have proposed a solidification device for shield muck sludge. Content of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the utility model provides a solidification device for shield muck sludge, which solves the problem that during the actual use process, during the sludge treatment process, the harmful gases formed by the respiration of bacteria in the sludge and other conditions may diffuse into the air. If not treated in time, staying in this environment for a long time may cause irreversible damage to the health of the staff.
[0005] The above technical purpose of the utility model is achieved through the following technical solutions:
[0006] A shield muck and sludge solidification device, comprising a box body, a clamping hole is opened on the top surface of the box body, a first connecting pipe is clamped inside the clamping hole, the first connecting pipe is of an L-shaped pipe structure, fixing holes are opened on the outer wall surface of the horizontal pipe part of the first connecting pipe, a shut-off valve is arranged on the outer wall surface of the horizontal pipe part of the first connecting pipe, the shut-off valve is clamped on the outer wall surface of the horizontal pipe part of the first connecting pipe through the fixing holes opened on the outer wall surface of the first connecting pipe, one end of the first connecting pipe is provided with a purification box, one side of the purification box has an air inlet pipe, the purification box is communicated with the air inlet pipe, the first connecting pipe and the purification box are connected together through the air inlet pipe, the side of the purification box away from the air inlet pipe has an air outlet pipe, the purification box is communicated with the air outlet pipe, and a suction pump is sleeved on the outer wall surface of the air outlet pipe.
[0007] Preferably, the top surface of the box body has a second connecting pipe, the box body is communicated with the second connecting pipe, a square funnel is sleeved inside the second connecting pipe, and two limiting plates are fixedly installed on the top surface of the square funnel.
[0008] Preferably, a guide plate is fixedly installed inside the box body, positioning holes are opened on the top surface of the guide plate, a non-woven fabric is fixedly installed inside the positioning holes, a filter screen is fixedly installed inside the positioning holes, the non-woven fabric is located at the bottom surface of the filter screen, a sliding groove is opened on one side of the box body, and a receiving box is sleeved inside the sliding groove.
[0009] Preferably, two rotating holes are opened on both sides of the guide plate, two rotating rollers are arranged inside the guide plate, clamping rods are fixedly installed at both ends of the rotating rollers, the clamping rods are composed of a round rod part and a disc part, and the rotating rollers are clamped inside the guide plate through the rotating holes and the clamping rods.
[0010] Preferably, a through hole is opened on one side of the box body, a fixed box is fixedly installed on one side of the box body, a driving motor is sleeved inside the fixed box, the output end of the driving motor is connected with the clamping rod through the through hole opened on one side of the box body, a transmission belt is arranged on one side of the guide plate, and the transmission belt is sleeved on the clamping rods on the same side of the two rotating rollers.
[0011] Preferably, a through hole is opened on one side of the box body, a baffle is fixedly installed on one side of the box body, and the through hole is aligned with the baffle.
[0012] In summary, the main beneficial effects of the present utility model are as follows:
[0013] 1. Through the design of the purification box, activated carbon packets or other oxidants can be added to the inside during use. Open the shut-off valve and the suction pump to guide the gas into the inside of the purification box along a trajectory. After being absorbed by the activated carbon or rendered harmless by the oxidant, the gas is then discharged from the device, ensuring that harmful gases that may be present in the sludge are not directly discharged into the air.
[0014] 2. By setting up non-woven fabric, through the design of the non-woven fabric and the filter screen, double-layer filtration of the slurry can be achieved. On the one hand, it can ensure that the remaining sludge has a sufficiently low water content, facilitating its further treatment. On the other hand, it can ensure that the amount of sludge contained in the water received by the receiving box is minimized, and basically clean water can be collected after standing, facilitating secondary use by the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0016] Figure 2 is a schematic diagram of the box structure of the present utility model;
[0017] Figure 3 is a schematic diagram of the guide plate structure of the present utility model;
[0018] Figure 4 is a schematic diagram of the purification box structure of the present utility model.
[0019] Reference numerals: 1. Box body; 2. Clamping hole; 3. First connecting pipe; 4. Shut-off valve; 5. Purification box; 6. Air inlet pipe; 7. Air outlet pipe; 8. Suction pump; 9. Second connecting pipe; 10. Square funnel; 11. Limiting plate; 12. Guide plate; 13. Positioning hole; 14. Non-woven fabric; 15. Filter screen; 16. Sliding groove; 17. Receiving box; 18. Rotating hole; 19. Rotating roller; 20. Clamping rod; 21. Fixed box; 22. Driving motor; 23. Through hole; 24. Baffle plate; 25. Transmission belt. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0021] Refer to Figures 1 - 4, a curing device for shield muck and sludge, comprising a box body 1. A clamping hole 2 is formed in the top surface of the box body 1. A first connecting pipe 3 is clamped inside the clamping hole 2. The first connecting pipe 3 is of an L-shaped pipe structure. Fixing holes are formed in the outer wall surface of the horizontal pipe part of the first connecting pipe 3. A shut-off valve 4 is arranged on the outer wall surface of the horizontal pipe part of the first connecting pipe 3. The shut-off valve 4 is clamped on the outer wall surface of the horizontal pipe part of the first connecting pipe 3 through the fixing holes formed in the outer wall surface of the first connecting pipe 3. One end of the first connecting pipe 3 is provided with a purification box 5. One side of the purification box 5 is provided with an air inlet pipe 6. The purification box 5 and the air inlet pipe 6 are communicated. The first connecting pipe 3 and the purification box 5 are connected together through the air inlet pipe 6. The side of the purification box 5 away from the air inlet pipe 6 is provided with an air outlet pipe 7. The purification box 5 and the air outlet pipe 7 are communicated. A suction pump 8 is sleeved on the outer wall surface of the air outlet pipe 7. Through the design of the purification box 5, activated carbon packets or other oxidants can be added into the interior during use. The shut-off valve 4 and the suction pump 8 are opened to guide the gas to enter the interior of the purification box 5 along a track. After being absorbed by the activated carbon or rendered harmless by the oxidant, the gas is then discharged from the device, ensuring that the harmful gases that may exist in the sludge will not be directly discharged into the air;
[0022] The top surface of the box body 1 is provided with a second connecting pipe 9, the box body 1 is connected with the second connecting pipe 9, a square funnel 10 is sleeved inside the second connecting pipe 9, two limiting plates 11 are fixedly installed on the top surface of the square funnel 10, and the design of the limiting plates 11 can ensure that when the sludge transmission device transports sludge to the inside of the square funnel 10, the two sides are limited to avoid deviation to the two sides during use, causing the sludge to overflow from the edge, and a guide plate 12 is fixedly installed inside the box body 1, and a positioning hole 13 is opened on the top surface of the guide plate 12, a non-woven fabric 14 is fixedly installed inside the positioning hole 13, and a filter screen 15 is fixedly installed inside the positioning hole 13. The cloth 14 is located on the bottom surface of the filter screen 15. Through the design of the non-woven fabric 14 and the filter screen 15, the sludge can be double-layer filtered. On the one hand, it can ensure that the moisture content of the remaining sludge is sufficiently small to facilitate the next step of treatment. On the other hand, it can ensure that the amount of sludge contained in the water received by the receiving box 17 can be as small as possible. After standing, basically clean water can be collected, which is convenient for the staff to reuse it. A sliding groove 16 is provided on one side of the box body 1, and a receiving box 17 is sleeved inside the sliding groove 16. Two rotating holes 18 are provided on both sides of the guide plate 12. Two rotating rollers 19 are arranged inside the guide plate 12. Through the design of the rotating rollers 19, it can be Under the action of the driving device, it rotates automatically to flatten the sludge after filtering and dehydration, and the block sludge is more convenient for subsequent transportation. Both ends of the rotating roller 19 are fixedly installed with a clamping rod 20, and the clamping rod 20 is composed of a round rod part and a disc part. The rotating roller 19 is clamped in the inside of the guide plate 12 through the rotating hole 18 and the clamping rod 20. A through hole is opened on one side of the box body 1, and a fixed box 21 is fixedly installed on one side of the box body 1. A driving motor 22 is sleeved inside the fixed box 21. The output end of the driving motor 22 is connected with the clamping rod 20 through the through hole opened on one side of the box body 1. Through the design of the driving motor 22, it can be used as The driving device of the rotating roller 19 drives the rotating roller 19 to rotate, thereby ensuring that the rotating roller 19 can normally complete the sludge flattening operation. A transmission belt 25 is arranged on one side of the guide plate 12. The transmission belt 25 and the clamping rod 20 on the same side of the two rotating rollers 19 are sleeved together. A through hole 23 is opened on one side of the box body 1, and a baffle 24 is fixedly installed on one side of the box body 1. The through hole 23 and the baffle 24 are aligned. Through the design of the baffle 24, the sludge blocks after being pressed and formed can be buffered to prevent them from rushing out of the through hole 23 and continuing to rush out along the collecting component, so that the sludge blocks hit the collecting component too fast and break, which increases the difficulty of centralized collection.
[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A shield tunneling sludge solidification device, comprising a housing (1), characterized in that: The top surface of the box body (1) is provided with a snap-in hole (2), a first connecting pipe (3) is snap-into the interior of the snap-in hole (2), the first connecting pipe (3) is an L-shaped pipe structure, a fixing hole is provided on the outer wall surface of the horizontal pipe portion of the first connecting pipe (3), a shut-off valve (4) is provided on the outer wall surface of the horizontal pipe portion of the first connecting pipe (3), the shut-off valve (4) is snap-into the outer wall surface of the horizontal pipe portion of the first connecting pipe (3) through the fixing hole provided on the outer wall surface of the first connecting pipe (3), A purification box (5) is provided at one end of the first connecting pipe (3), and an air inlet pipe (6) is provided on one side of the purification box (5). The purification box (5) and the air inlet pipe (6) are in communication, and the first connecting pipe (3) and the purification box (5) are connected together via the air inlet pipe (6). The purification box (5) has an air outlet pipe (7) on a side away from the air inlet pipe (6), and the purification box (5) and the air outlet pipe (7) are in communication, and a suction pump (8) is sleeved on the outer wall of the air outlet pipe (7).
2. The shield sludge solidification device according to claim 1 is characterized in that: The top surface of the box body (1) is provided with a second connecting pipe (9), the box body (1) and the second connecting pipe (9) are connected, a square funnel (10) is sleeved inside the second connecting pipe (9), and two limit plates (11) are fixedly mounted on the top surface of the square funnel (10).
3. The shield sludge solidification device according to claim 1 is characterized in that: A guide plate (12) is fixedly installed inside the box body (1), a positioning hole (13) is provided on the top surface of the guide plate (12), a non-woven fabric (14) is fixedly installed inside the positioning hole (13), a filter screen (15) is fixedly installed inside the positioning hole (13), the non-woven fabric (14) is located on the bottom surface of the filter screen (15), a sliding groove (16) is provided on one side of the box body (1), and a receiving box (17) is sleeved inside the sliding groove (16).
4. The shield sludge solidification device according to claim 3 is characterized in that: Two rotating holes (18) are provided on both sides of the guide plate (12); two rotating rollers (19) are arranged inside the guide plate (12); clamping rods (20) are fixedly mounted on both ends of the rotating rollers (19); the clamping rods (20) are composed of a round rod portion and a disc portion; the rotating rollers (19) are clamped inside the guide plate (12) through the rotating holes (18) and the clamping rods (20).
5. The shield sludge solidification device according to claim 4, characterized in that: A through hole is provided on one side of the box body (1); a fixed box (21) is fixedly installed on one side of the box body (1); a drive motor (22) is sleeved inside the fixed box (21); an output end of the drive motor (22) is connected to the clamping rod (20) through the through hole provided on one side of the box body (1); a transmission belt (25) is provided on one side of the guide plate (12); the transmission belt (25) and the clamping rod (20) on the same side of the two rotating rollers (19) are sleeved together.
6. The shield sludge solidification device according to claim 1, characterized in that: A through hole (23) is provided on one side of the box body (1), and a baffle (24) is fixedly mounted on one side of the box body (1), wherein the through hole (23) and the baffle (24) are aligned.