Low-energy-consumption efficient die-casting device for glass bars
By using a combination of heat conducting sheets and collection tanks in the glass rod manufacturing process, heat transfer is recovered and accelerated, and the high energy consumption problem when the glass rod is cooled and heated and die-casted again in the prior art is solved, and a low-energy consumption and high-efficiency glass rod die-casting process is achieved.
Patent Information
- Application Number
- CN202421545831.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-07-02
AI Technical Summary
During the manufacturing process of existing glass rods, the glass rods made of die-casting by molds are cooled after completing the first die-casting, resulting in a significant increase in energy consumption during the second heating die-casting.
A low-energy glass rod high-efficiency die-casting device is designed, using the combination of heat conducting flakes and collection tanks to recover heat during die-casting, and accelerate heat flow through exhaust fans and conveyor pipes to reduce energy consumption.
Through heat recovery and accelerated transportation, energy consumption during glass rod manufacturing is significantly reduced, and die-casting efficiency and efficiency are improved.
Smart Images
Figure CN223047410U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass rods, in particular to a high-efficiency die-casting device for low-energy glass rod materials. Background Technique
[0002] Glass rods, glass instruments, and glass rod materials are the main production materials for making glass crystal handicrafts. The main components of the rod materials are quartz sand, boron, silicon, etc., also known as high-borosilicate rod materials. When making glass crystal handicrafts, the glass rod materials need to be heated to an extremely high temperature by oxy-gas to soften one end of the glass rod materials and reach a temperature at which they can be formed. Currently, most of them are heated to softening by hand using a horizontal burner.
[0003] The existing glass rods are die-cast through a mold. The die-casting machine only uses a set of heating devices and die-casting molds. As a result, after one die-casting of the glass rod, it is almost completely cooled before the second heating and die-casting. And the glass rod consumes energy during the heating process. This way of reheating from a low temperature greatly causes energy loss. Therefore, a high-efficiency die-casting device for low-energy glass rod materials is proposed to solve the above problems. Content of the Utility Model
[0004] In view of the deficiencies of the prior art, the utility model provides a high-efficiency die-casting device for low-energy glass rod materials, which has the advantage of low energy consumption and solves the problem that the existing glass rods are die-cast through a mold. The die-casting machine only uses a set of heating devices and die-casting molds. As a result, after one die-casting of the glass rod, it is almost completely cooled before the second heating and die-casting. And the glass rod consumes energy during the heating process. This way of reheating from a low temperature greatly causes energy loss.
[0005] To achieve the above object, the utility model provides the following technical solution: A high-efficiency die-casting device for low-energy glass rod materials, including a workbench, a collection groove is opened inside the workbench, and two mold plates are placed on the top surface of the workbench.
[0006] Sculpting grooves are opened on the opposite side surfaces of the two mold plates. A feed pipe is fixedly connected to the top surface of the mold plate at the top, and one end of the feed pipe penetrates through the top mold plate and extends into the top sculpting groove. A plurality of heat conduction sheets are fixedly connected to the inside of the sculpting groove at the bottom, and one end of each heat conduction sheet penetrates through the bottom mold plate and extends into the collection groove.
[0007] A conveying component is arranged on the workbench for conveying heat.
[0008] A driving component is arranged on the workbench for driving the top mold plate to move.
[0009] Further, the bottom surface of the feed pipe and the inner top wall of the top shaping groove are on the same horizontal line, the top surfaces of the plurality of heat conducting fins and the bottom surface of the bottom shaping groove are on the same horizontal line, and the mold plate at the bottom is fixedly connected to the workbench.
[0010] Further, the conveying assembly includes a connecting bin fixedly connected to the bottom surface of the workbench. A connecting groove is formed in the bottom surface of the workbench. A collecting bin is fixedly sleeved on the outer peripheral wall of the connecting bin. An exhaust fan is fixedly installed on the bottom surface of the connecting bin. A conveying pipe is fixedly connected to the inner bottom wall of the collecting bin and penetrates through the collecting bin and extends to its bottom. An electromagnetic valve is fixedly installed on the outer peripheral wall of the conveying pipe. Two limiting plates are fixedly connected to the inside of the collecting groove.
[0011] Further, both of the two limiting plates are inclined. The plurality of heat conducting fins are located between the two limiting plates. The connecting groove is covered by the connecting bin. The connecting bin is in the shape of a cuboid with a hollow interior and both the top surface and the bottom surface missing. The collecting bin is in the shape of a cuboid with a hollow interior and the top surface missing.
[0012] Further, the driving assembly includes two electric push rods respectively fixedly connected to the left side surface and the right side surface of the workbench. Linking plates are fixedly connected to both the left side surface and the right side surface of the mold plate at the top. The output ends of the two electric push rods are respectively fixedly connected to the two linking plates. Two mounting plates are fixedly connected to the bottom surface of the workbench. Support holes are formed in the top surfaces of the two mounting plates. Rubber rings are fixedly connected to the interiors of the two support holes. One ends of the two linking plates penetrate through the rubber rings and extend to the bottom of the mounting plates.
[0013] Further, the two electric push rods are located between the two support rods, and the support rods are in contact with the rubber rings.
[0014] Compared with the prior art, the technical solution of the present application has the following beneficial effects:
[0015] In the low-energy consumption high-efficiency die-casting device for glass rod materials, under the action of the heat conducting fins and the collecting groove, the heat of the glass rod materials during die-casting is conveyed, and then the heat is recovered, reducing energy consumption. Under the action of the exhaust fan, the heat flow is accelerated, the conveying efficiency is improved, the die-casting efficiency is accelerated, and it is more convenient and practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural diagram of the present utility model;
[0017] Figure 2 is Figure 1 the enlarged structural diagram of A in
[0018] Figure 3 This is a top view schematic diagram of the connection bin in the structure of the present utility model.
[0019] In the figure: 1 workbench, 2 mounting plate, 3 support rod, 4 electric push rod, 5 linkage plate, 6 die plate, 7 shaping groove, 8 collection groove, 9 feed pipe, 10 heat conducting sheet, 11 limiting plate, 12 connection groove, 13 connection bin, 14 exhaust fan, 15 collection bin, 16 conveying pipe, 17 solenoid valve, 18 support hole, 19 rubber ring. Specific embodiments
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0021] Please refer to Figures 1 to 3 , a low-energy consumption and high-efficiency die-casting device for glass rod materials in this embodiment, includes a workbench 1. A collection groove 8 is opened inside the workbench 1, and two die plates 6 are placed on the top surface of the workbench 1.
[0022] Shaping grooves 7 are opened on the opposite side surfaces of the two die plates 6. A feed pipe 9 fixedly connected to the top surface of the die plate 6 at the top and extending through the top die plate 6 and into the interior of the top shaping groove 7, and a plurality of heat conducting sheets 10 fixedly connected to the interior of the shaping groove 7 at the bottom and extending through the bottom die plate 6 and into the interior of the collection groove 8 are provided.
[0023] Among them, the bottom surface of the feed pipe 9 and the inner top wall of the top shaping groove 7 are on the same horizontal line, the top surfaces of the plurality of heat conducting sheets 10 and the bottom surface of the bottom shaping groove 7 are on the same horizontal line, and the die plate 6 at the bottom is fixedly connected to the workbench 1.
[0024] Specifically, the top die plate 6 and the bottom die plate 6 are attached. The rod material enters the interior of the shaping groove 7 through the feed pipe 9 for die-casting treatment to form a glass rod. Then, under the action of the heat conducting sheet 10, the heat is conveyed into the interior of the collection groove 8, and the heat enters the interior of the collection groove 8.
[0025] In this embodiment, a conveying component is provided on the workbench 1. The conveying component includes a connection bin 13 which is fixedly connected to the bottom surface of the workbench 1. A connection groove 12 is formed on the bottom surface of the workbench 1. A collection bin 15 is fixedly sleeved on the outer peripheral wall of the connection bin 13. An exhaust fan 14 is fixedly installed on the bottom surface of the connection bin 13. A conveying pipe 16 is fixedly connected to the inner bottom wall of the collection bin 15 and extends through the collection bin 15 to its bottom. An electromagnetic valve 17 is fixedly installed on the outer peripheral wall of the conveying pipe 16. Two limiting plates 11 are fixedly connected inside the collection groove 8.
[0026] Among them, both of the two limiting plates 11 are inclined. A plurality of heat conducting sheets 10 are located between the two limiting plates 11. The connection groove 12 is covered by the connection bin 13. The connection bin 13 is in the shape of a cuboid with a hollow interior and both the top surface and the bottom surface missing. The collection bin 15 is in the shape of a cuboid with a hollow interior and the top surface missing.
[0027] It should be noted that the electromagnetic valve 17 is a conventional device well-known to the public in the prior art, and its specific structure and working principle will not be elaborated in this text.
[0028] Specifically, start the exhaust fan 14. The exhaust fan 14 sucks the heat inside the collection groove 8. The heat passes through the connection groove 12 and enters the interior of the collection bin 15. Then start the electromagnetic valve 17. Under the conveyance of the conveying pipe 16, the heat is recovered to reduce energy consumption.
[0029] In this embodiment, a driving component is provided on the workbench 1. The driving component includes two electric push rods 4 which are respectively fixedly connected to the left side surface and the right side surface of the workbench 1. Linkage plates 5 are fixedly connected to both the left side surface and the right side surface of the mold plate 6 at the top. The output ends of the two electric push rods 4 are respectively fixedly connected to the two linkage plates 5. Two mounting plates 2 are fixedly connected to the bottom surface of the workbench 1. Support holes 18 are formed on the top surfaces of the two mounting plates 2. Rubber rings 19 are fixedly connected inside the two support holes 18. Support rods 3 are fixedly connected to the bottom surfaces of the two linkage plates 5 and extend through the rubber rings 19 to the bottom of the mounting plates 2.
[0030] Among them, the two electric push rods 4 are located between the two support rods 3, and the support rods 3 are in contact with the rubber rings 19.
[0031] It should be noted that the electric push rod 4 is a conventional device well-known to the public in the prior art, and its specific structure and working principle will not be elaborated in this text.
[0032] Specifically, start the electric push rod 4. The output end of the electric push rod 4 drives the linkage plate 5 to move, so that the top mold plate 6 and the bottom mold plate 6 are in contact. Through the contact between the support rod 3 and the rubber ring 19, the linkage plate 5 is supported to improve the stability of the linkage plate 5.
[0033] The working principle of the above embodiments is as follows:
[0034] Start the electric push rod 4. The output end of the electric push rod 4 drives the linkage plate 5 to move, so that the top die plate 6 and the bottom die plate 6 are fitted. Through the fit between the support rod 3 and the rubber ring 19, the linkage plate 5 is supported to improve the stability of the linkage plate 5. The rod material enters the inside of the shaping groove 7 through the feed pipe 9 for die-casting treatment to form a glass rod. Then, under the action of the heat-conducting sheet 10, the heat is transported into the inside of the collection tank 8. When the heat enters the inside of the collection tank 8, start the exhaust fan 14. The exhaust fan 14 pumps the heat inside the collection tank 8, and the heat passes through the connection groove 12 and enters the inside of the collection bin 15. Then, start the solenoid valve 17, and under the transportation of the delivery pipe 16, the heat is recovered to reduce energy consumption.
[0035] The control mode of the present utility model is controlled by a controller. The control circuit of the controller can be realized by simple programming by those skilled in the art. The provision of power also belongs to the common knowledge in the art. And the present utility model is mainly used to protect mechanical devices, so the control mode and circuit connection of the present utility model will not be explained in detail.
[0036] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of another identical element in the process, method, article or device including the said element.
[0037] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A low-energy consumption glass rod material high-efficiency die-casting device, comprising a workbench (1), characterized in that: A collecting tank (8) is provided inside the workbench (1), and two mold plates (6) are placed on the top surface of the workbench (1); The two mold plates (6) are each provided with a shaping groove (7) on one side opposite to the other. The top surface of the mold plate (6) located at the top is fixedly connected to a feed pipe (9) having one end penetrating through the top mold plate (6) and extending to the inside of the top shaping groove (7). The inside of the shaping groove (7) located at the bottom is fixedly connected to a plurality of heat conducting plates (10) having one end penetrating through the bottom mold plate (6) and extending to the inside of the collecting groove (8); A conveying component is provided on the workbench (1), and a driving component is provided on the workbench (1).
2. A low energy consumption glass rod material high efficiency die casting device according to claim 1, characterized in that: The bottom surface of the feed pipe (9) and the inner top wall of the top shaping groove (7) are located on the same horizontal line, the top surfaces of the plurality of heat conducting plates (10) and the bottom surfaces of the bottom shaping groove (7) are located on the same horizontal line, and the mold plate (6) located at the bottom is fixedly connected to the workbench (1).
3. The low energy consumption glass rod material high efficiency die casting device according to claim 1, characterized in that: The conveying assembly comprises a connecting bin (13), the connecting bin (13) being fixedly connected to the bottom surface of a workbench (1), the bottom surface of the workbench (1) being provided with a connecting groove (12), a collecting bin (15) being fixedly mounted on the outer peripheral wall of the connecting bin (13), an exhaust fan (14) being fixedly mounted on the bottom surface of the connecting bin (13), a conveying pipe (16) having one end penetrating the collecting bin (15) and extending to the bottom thereof being fixedly connected to the inner bottom wall of the collecting bin (15), a solenoid valve (17) being fixedly mounted on the outer peripheral wall of the conveying pipe (16), and two limit plates (11) being fixedly connected to the interior of the collecting bin (8).
4. A low energy consumption glass rod material high efficiency die casting device according to claim 3, characterized in that: The two limiting plates (11) are both inclined, the plurality of heat conducting plates (10) are located between the two limiting plates (11), the connection groove (12) is covered by a connection bin (13), the connection bin (13) is in the shape of a rectangular parallelepiped with a hollow interior and a missing top and bottom surface, and the collection bin (15) is in the shape of a rectangular parallelepiped with a hollow interior and a missing top surface.
5. The low energy consumption glass rod material high efficiency die casting device according to claim 3, characterized in that: The driving assembly comprises two electric push rods (4), the two electric push rods (4) are respectively fixedly connected to the left side and the right side of the workbench (1), the left side and the right side of the mold plate (6) located at the top are both fixedly connected to the linkage plate (5), the output ends of the two electric push rods (4) are respectively fixedly connected to the two linkage plates (5), the bottom surface of the workbench (1) is fixedly connected to two mounting plates (2), the top surfaces of the two mounting plates (2) are each provided with a supporting hole (18), the inside of the two supporting holes (18) are both fixedly connected to a rubber ring (19), and the bottom surfaces of the two linkage plates (5) are both fixedly connected to a support rod (3) having one end penetrating the rubber ring (19) and extending to the bottom of the mounting plate (2).
6. A low energy consumption glass rod material high efficiency die casting device according to claim 5, characterized in that: The two electric push rods (4) are located between the two support rods (3), and the support rods (3) and the rubber rings (19) are in close contact with each other.