Microbial fertilizer fermentation tank
By using automatic feeding components controlled by electric push rods and solenoid valves in the microbial fertilizer fermentation tank, the problem of cumbersome addition of existing bacterial fluids is solved, and the quantitative automatic addition of bacterial fluids is realized, and the fermentation efficiency and convenience are improved.
Patent Information
- Application Number
- CN202422175839.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-05
AI Technical Summary
The existing method of adding bacterial solution needs to be manually measured and added to the fermentation tank, which is complicated and inconvenient.
A microbial fertilizer fermentation tank was designed, using an electric push rod to drive the piston to move in the buffer cylinder, and combined with solenoid valve control, to realize the quantitative automatic addition of bacterial fluid, simplifying the process of adding bacterial fluid.
The quantitative automatic addition of bacterial fluid is realized, the operation process is simplified, and the fermentation efficiency and convenience are improved.
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Figure CN223047431U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fertilizer production, specifically a microbial fertilizer fermentation tank. Background Art
[0002] Microbial fertilizer is a kind of fertilizer that improves soil by adding beneficial microorganisms. These microorganisms can help improve soil fertility and structure, and promote plant growth and health. Common microbial fertilizers include compound microbial fertilizers and bio-organic fertilizers containing beneficial strains, which can promote plant nutrient absorption, enhance plant resistance to adversity, and reduce the use of chemical fertilizers at the same time.
[0003] During the production and processing of microbial fertilizers, raw materials and an appropriate amount of microbial bacterial liquid need to be added to the fermentation tank for fermentation treatment. In order to control the fermentation process and improve fermentation efficiency, some enterprises add the bacterial liquid in batches. In this way, new bacterial liquid needs to be added to the fermentation tank at different stages of fermentation to maintain the activity and quantity of microorganisms. The existing method of adding bacterial liquid mainly involves manually measuring the bacterial liquid, opening the cover plate of the tank body feed pipe to add the bacterial liquid into the tank body, and then closing the cover plate. The steps are cumbersome and inconvenient. Content of the Utility Model
[0004] The technical problem to be solved by the utility model is that the existing method of adding bacterial liquid requires manual measurement of the bacterial liquid and then adding it into the tank body, with cumbersome steps and inconvenience.
[0005] To solve the above problems, the technical solution of the utility model is: a microbial fertilizer fermentation tank, including a tank body. The top of the tank body is provided with a feed pipe and an exhaust pipe, the bottom is provided with a discharge pipe, and a stirring component is installed through the top of the tank body. A microbial automatic feeding component is installed on one side of the stirring component at the top of the tank body. The automatic feeding component includes a bacterial agent box installed on the top of the tank body. The bottom of the bacterial agent box is connected with a buffer cylinder through a connecting pipe. The upper part of the side of the buffer cylinder is connected with a conduit penetrating through the top surface of the tank body. A bottom plate is installed at the bottom inside the buffer cylinder. An electric push rod is installed through the bottom plate, and a piston is installed at the movable end of the electric push rod.
[0006] Further, a protective shell is provided on the outer side of the tank body. A heating cavity is formed between the protective shell and the outer wall of the tank body. Steam input pipes and steam output pipes are respectively provided at the upper parts of both sides of the heating cavity, and a condensate discharge pipe is provided at the bottom of the heating cavity.
[0007] Further, an intake pipe is connected to the middle part of the side of the discharge pipe. An air filter is installed in the middle of the intake pipe. A discharge valve is installed at the bottom of the discharge pipe, and a one-way valve is installed at the end of the intake pipe close to the discharge pipe.
[0008] Furthermore, the stirring assembly includes a motor installed at the top of the tank body. A speed reducer is installed at the output end of the motor, and a stirring shaft passing through the top surface of the tank body is installed at the output end of the speed reducer. A first stirring blade is installed in the middle of the stirring shaft, and a second stirring blade is installed at the bottom.
[0009] Furthermore, the first stirring blade is a spiral ribbon blade, and there are two of them; the second stirring blade is a blade with a U-shaped structure.
[0010] Furthermore, the inoculant box is installed at the top of the tank body through a plurality of support rods, and a positioning block is fixedly connected between the buffer cylinder and the support rods.
[0011] Furthermore, solenoid valves are installed on both the connecting pipe and the conduit.
[0012] The advantages of the present utility model compared with the existing technology are as follows: By the telescopic movement of the electric push rod, the piston moves up and down, and the distance between the piston and the inner top surface of the buffer cylinder can be adjusted. Furthermore, the telescopic length of the electric push rod can be adjusted according to the volume of the bacterial liquid to be added as needed; when the solenoid valve on the connecting pipe is opened and the electric push rod contracts, the bacterial liquid enters the inside of the buffer cylinder. Then, the solenoid valve on the connecting pipe is closed, the solenoid valve on the conduit is opened, and the electric push rod extends, so that the bacterial liquid inside the buffer cylinder can be added to the inside of the tank body, realizing quantitative and automatic addition of the bacterial liquid, which is simple and convenient. Description of the Drawings
[0013] Figure 1 is a three-dimensional view of the present utility model Figure 1 .
[0014] Figure 2 is a three-dimensional view of the present utility model Figure 2 .
[0015] Figure 3 is a cross-sectional view of the present utility model.
[0016] Figure 4 is a cross-sectional view of the automatic feeding assembly of the present utility model.
[0017] As shown in the figure: 1. Tank body; 2. Feed pipe; 3. Exhaust pipe; 4. Discharge pipe; 5. Inoculant box; 6. Connecting pipe; 7. Buffer cylinder; 8. Conduit; 9. Bottom plate; 10. Electric push rod; 11. Piston; 12. Protective shell; 13. Steam input pipe; 14. Steam output pipe; 15. Condensate discharge pipe; 16. Intake pipe; 17. Air filter; 18. Motor; 19. Speed reducer; 20. Stirring shaft; 21. First stirring blade; 22. Second stirring blade; 23. Support rod. Detailed Embodiments
[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0019] As Figure 1 and Figure 2 shown, the microbial fertilizer fermentation tank includes a tank body 1. The top of the tank body 1 is provided with a feed pipe 2 and an exhaust pipe 3, and the bottom is provided with a discharge pipe 4. A protective shell 12 is arranged outside the tank body 1. A heating chamber is formed between the protective shell 12 and the outer wall of the tank body 1. Steam input pipes 13 and steam output pipes 14 are respectively arranged on the upper parts of both sides of the heating chamber, and a condensate discharge pipe 15 is arranged at the bottom of the heating chamber. A valve is installed on the condensate discharge pipe 15. The middle part of the side of the discharge pipe 4 is connected with an air inlet pipe 16. An air filter 17 is installed in the middle of the air inlet pipe 16. A discharge valve is installed at the bottom of the discharge pipe 4. A one-way valve is installed at one end of the air inlet pipe 16 close to the discharge pipe 4.
[0020] Connecting the steam input pipe 13 and the steam output pipe 14 to the steam heating system can realize the heating of the tank body 1. Connecting the air inlet pipe 16 to an external fan, when the fan works, air is conveyed into the tank body 1, which can increase the oxygen content inside the tank body 1 and promote aerobic fermentation. The air filter 17 can filter the air entering the tank body 1 to prevent external dust, bacteria, etc. from entering the tank body 1.
[0021] As Figure 1 and Figure 3 shown, a stirring assembly is installed through the top of the tank body 1. The stirring assembly includes a motor 18 installed on the top of the tank body 1. The output end of the motor 18 is installed with a speed reducer 19. The output end of the speed reducer 19 is installed with a stirring shaft 20 passing through the top surface of the tank body 1. A first stirring blade 21 is installed in the middle of the stirring shaft 20, and a second stirring blade 22 is installed at the bottom. The first stirring blade 21 is a spiral ribbon paddle and there are two of them. The second stirring blade 22 is a blade with a U-shaped structure.
[0022] The motor 18 drives the stirring shaft 20 to rotate through the speed reducer 19. The stirring shaft 20 drives the first stirring blade 21 and the second stirring blade 22 to rotate, which can mix the bacterial liquid and raw materials evenly, and at the same time ensure the uniform distribution of oxygen and nutrients, which is beneficial to the growth and metabolism of microorganisms and improves the fermentation efficiency.
[0023] As Figure 1 and Figure 4As shown in the figure, a microbial automatic feeding assembly is installed on the top of the tank body 1 on one side of the stirring assembly. The automatic feeding assembly includes a bacterial agent box 5 installed on the top of the tank body 1. The bottom of the bacterial agent box 5 is connected to a buffer cylinder 7 through a connecting pipe 6. The upper part of the side of the buffer cylinder 7 is connected to a conduit 8 passing through the top surface of the tank body 1. A bottom plate 9 is installed at the inner bottom of the buffer cylinder 7. An electric push rod 10 is installed through the bottom plate 9. A piston 11 is installed at the movable end of the electric push rod 10. The bacterial agent box 5 is installed on the top of the tank body 1 through a plurality of support rods 23. A positioning block is fixedly connected between the buffer cylinder 7 and the support rods 23. Solenoid valves are installed on both the connecting pipe 6 and the conduit 8.
[0024] Add microbial bacterial liquid into the bacterial agent box 5. By the telescopic movement of the electric push rod 10 to drive the piston 11 to move up and down, the distance between the piston 11 and the inner top surface of the buffer cylinder 7 can be adjusted. Since the size of the buffer cylinder 7 is fixed, the volume for holding the bacterial liquid above the piston 11 can be obtained according to the telescopic length of the electric push rod 10. Furthermore, the telescopic length of the electric push rod 10 can be adjusted according to the volume of the bacterial liquid to be added as needed.
[0025] Open the solenoid valve on the connecting pipe 6. The electric push rod 10 contracts to a set value, so that the bacterial liquid enters the inside of the buffer cylinder 7 through the connecting pipe 6. Close the solenoid valve on the connecting pipe 6 and open the solenoid valve on the conduit 8. The electric push rod 10 extends, and the bacterial liquid inside the buffer cylinder 7 can be added into the tank body 1 through the conduit 8 by the piston 11, realizing the automatic addition of the bacterial liquid.
[0026] In specific use, connect the electric push rod 10, the motor 18 and the solenoid valve of the device to the control system. Add the raw materials into the tank body 1 through the feed pipe 2 and cover the cover plate on the feed pipe 2. Add microbial bacterial liquid into the bacterial agent box 5. Open the solenoid valve on the connecting pipe 6 and at the same time the electric push rod 10 contracts, so that the bacterial liquid enters the inside of the buffer cylinder 7. Close the solenoid valve on the connecting pipe 6 and open the solenoid valve on the conduit 8, and the electric push rod 10 extends, and the bacterial liquid can be added into the tank body 1. The motor 18 drives the stirring blade one 21 and the stirring blade two 22 to rotate to mix the bacterial liquid and the raw materials evenly, which is beneficial to the reaction between the bacterial liquid and the raw materials.
[0027] The parts not disclosed in the present utility model are all prior arts, and their specific structures and working principles will not be elaborated herein.
[0028] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0029] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
[0030] The above description of the present utility model and its embodiments is not restrictive. What is shown in the drawings is only one of the embodiments of the present utility model, and the actual structure is not limited thereto. In general, if those of ordinary skill in the art are inspired by it and, without departing from the purpose of the creation of the present utility model, design similar structural modes and embodiments to this technical solution without creative efforts, they shall fall within the protection scope of the present utility model.
Claims
1. A microbial fertilizer fermentation tank, comprising a tank body (1), wherein the top of the tank body (1) is provided with a feed pipe (2) and an exhaust pipe (3), the bottom is provided with a discharge pipe (4), and a stirring assembly is installed through the top of the tank body (1), characterized in that: A microorganism automatic feeding assembly is installed on the top of the tank body (1) on one side of the stirring assembly, and the automatic feeding assembly includes a bacterial agent box (5) installed on the top of the tank body (1), and the bottom of the bacterial agent box (5) is connected to a cache cylinder (7) through a connecting pipe (6), and the upper part of the side of the cache cylinder (7) is connected to a conduit (8) that passes through the top surface of the tank body (1), and a bottom plate (9) is installed at the bottom of the cache cylinder (7), and an electric push rod (10) is installed through the bottom plate (9), and a piston (11) is installed at the movable end of the electric push rod (10).
2. The microbial fertilizer fermentation tank according to claim 1, characterized in that: A protective shell (12) is provided on the outside of the tank body (1), a heating chamber is formed between the protective shell (12) and the outer wall of the tank body (1), a steam input pipe (13) and a steam output pipe (14) are provided on the upper parts of both sides of the heating chamber, and a condensate discharge pipe (15) is provided at the bottom of the heating chamber.
3. The microbial fertilizer fermentation tank according to claim 1, characterized in that: An air intake pipe (16) is connected to the middle of the side of the discharge pipe (4), an air filter (17) is installed in the middle of the air intake pipe (16), a discharge valve is installed at the bottom of the discharge pipe (4), and a one-way valve is installed at one end of the air intake pipe (16) close to the discharge pipe (4).
4. The microbial fertilizer fermentation tank according to claim 1, characterized in that: The stirring assembly comprises a motor (18) mounted on the top of the tank body (1), a reducer (19) being mounted on the output end of the motor (18), a stirring shaft (20) penetrating the top surface of the tank body (1) being mounted on the output end of the reducer (19), a stirring blade 1 (21) being mounted in the middle of the stirring shaft (20), and a stirring blade 2 (22) being mounted at the bottom.
5. The microbial fertilizer fermentation tank according to claim 4, characterized in that: The stirring blade 1 (21) is a screw-belt blade, and two of them are provided; the stirring blade 2 (22) is a blade with a U-shaped structure.
6. The microbial fertilizer fermentation tank according to claim 1, characterized in that: The bacterial agent box (5) is installed on the top of the tank body (1) via a plurality of support rods (23), and a positioning block is fixedly connected between the buffer cylinder (7) and the support rods (23).
7. The microbial fertilizer fermentation tank according to claim 1, characterized in that: The connecting pipe (6) and the conduit (8) are both equipped with electromagnetic valves.