Upper guide comb device of carding machine

The plush flow is controlled by the comb guide mechanism, which solves the problem of stacking and jam caused by inconsistent plush size during the transmission of the comb machine, and realizes automatic and orderly volume control transmission, reducing manual intervention.

CN223047655UActive Publication Date: 2025-07-01TONGXIANG OUHE TEXTILE CO LTD
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Patent Information

Application Number
CN202421645669.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-07-01
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

During the transmission process of the comb, the inconsistent plush size leads to problems of accumulation and jamming, and the prior art requires manual cleaning and resolving blockage.

Method used

The comb guide mechanism is adopted, including servo motor, rod and baffle, to control the plush flow, prevent the transmission from being too fast or too slow, and achieve orderly controlled volume transmission.

Benefits of technology

Effectively prevents blockage caused by inconsistent size during the transmission of plush on the comb machine, improves the degree of automation and reduces manual intervention.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an upper guide comb device of a carding machine. The upper guide comb device comprises the carding machine, a driving mechanism and a guide comb mechanism, the carding machine is divided into a conveying area and a carding guiding area in the conveying direction. The driving mechanism is arranged on the carding machine and is used for conveying down on the carding machine; the fluff flow control device is reasonable in structure, fluff flow control is carried out in the conveying process of the conveying area and the guide comb area through the guide comb mechanism, blocking of the carding machine caused by too fast and too slow fluff is avoided, reciprocating guide of the guide comb mechanism enables the fluff flow to be controlled, and the fluff flow control device is simple in structure, convenient to operate and high in practicability. And the conveyed plush is kept smooth.
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Description

Technical Field

[0001] The utility model relates to the field of carding machines, and particularly to a top comb device on a carding machine. Background Art

[0002] Carding machines are divided into rough carding machines and fine carding machines. The rough carding machine is suitable for the rough carding of the woolen fleece of sheepskin (tanned skin), and can break and comb through the rusty wool clusters and knots in the fleece to facilitate the fine carding and shearing and ironing processes. The fine carding machine is mainly used to further card, deepen and straighten the woolen fleece that has been roughly carded. At the same time, sawdust, dust and floating wool in the fleece are removed, so that the fleece is loose, flexible and has good directionality.

[0003] During the processing, due to the inconsistent size and looseness of the wool and fluff on the conveyor belt, wool and fluff accumulation and jamming often occur, so manual combing and cleaning of the blockage are required. In view of the above problems, a solution is proposed below. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a top comb device on a carding machine, which can control the flow rate of the wool and fluff on the carding machine through a top comb mechanism, and effectively solve the problems of accumulation or jamming caused by the inconsistent size and looseness of the wool and fluff on the conveyor belt.

[0005] The above technical purpose of the utility model is achieved through the following technical solutions:

[0006] A top comb device on a carding machine includes: a carding machine, a driving mechanism and a top comb mechanism; the carding machine is divided into a transmission area and a top comb area along the transmission direction; the driving mechanism is arranged on the carding machine for transmitting the wool on the carding machine; the top comb mechanism is arranged on the top comb area for controlling the flow rate of the wool transmitted from the transmission area to the top comb area.

[0007] Preferably, the top comb mechanism includes a servo motor, a first rod, a second rod and a baffle plate. The servo motor is arranged on the carding machine. The second rod and the output shaft of the servo motor are connected by a connecting rod. The second rod is connected to the first rod, and the baffle plate is installed on the first rod.

[0008] Preferably, a through groove is provided on the second rod. The first rod and the second rod are rotationally matched, and the baffle plate is arranged on the first rod.

[0009] Preferably, guiding grooves are provided on both sides of the carding machine, and the baffle plate reciprocates along the direction of the guiding grooves.

[0010] Preferably, the driving mechanism includes a driving motor, a transmission roller, a fleece web, a working roller, and gears. The driving motor is arranged on the carding machine, and the transmission roller is arranged on the carding machine. There are several transmission rollers, and the fleece web is sleeved on several transmission rollers. The working roller is located on top of the fleece web. The gears are arranged on the working roller and the transmission roller. The driving motor is connected to any one of the transmission rollers, and adjacent gears are connected by a toothed belt.

[0011] Preferably, the baffle is placed at an angle, and both sides of the baffle are in close contact with the carding machine.

[0012] Preferably, the fleece web is formed by several strip-shaped plates into a closed loop shape.

[0013] Advantageous effects: Compared with the prior art, in the present application, the guiding and carding mechanism reciprocally guides the transported plush, and the guiding and carding mechanism performs orderly quantitative transmission on the plush on the conveyor belt, preventing the situation of too fast or too slow transmission, and preventing the problem of blockage caused by inconsistent size and looseness of the plush transported on the carding machine. Description of the Drawings

[0014] Figure 1 is a schematic structural diagram of the embodiment;

[0015] Figure 2 is a front cross-sectional view for showing the embodiment;

[0016] Figure 3 is a side cross-sectional view for showing the embodiment;

[0017] Figure 4 is a schematic structural diagram for showing the embodiment observed from another perspective.

[0018] Reference numerals: 1, carding machine; 2, driving mechanism; 3, guiding and carding mechanism; 4, transmission area; 5, guiding and carding area; 6, servo motor; 7, rod one; 8, rod two; 9, baffle; 10, through groove; 11, guiding groove; 12, driving motor; 13, transmission roller; 14, fleece web; 15, working roller; 16, gear. Detailed Embodiments

[0019] Next, the technical solutions of the present invention will be described clearly and completely with reference to the drawings. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0020] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0021] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0022] In addition, the technical features involved in different embodiments of the present utility model described below can be combined with each other as long as they do not conflict with each other.

[0023] This embodiment provides an upper guide comb device for a carding machine 1, as shown in Figures 1 to 4 shown, including: a carding machine 1, a driving mechanism 2, and a guide comb mechanism 3; the carding machine 1 is divided into a transmission area 4 and a guide comb area 5 along the transmission direction; the driving mechanism 2 is arranged on the carding machine 1 and is used for transmitting the fluff on the carding machine 1; the guide comb mechanism 3 is arranged on the guide comb area 5 and is used for controlling the flow rate of the fluff conducted from the transmission area 4 to the guide comb area 5.

[0024] Adopting the above basic structure, the guide comb mechanism 3 includes a servo motor 6, a rod one 7, a rod two 8, and a baffle 9. The servo motor 6 is arranged on the carding machine 1. The rod two 8 and the output shaft of the servo motor 6 are connected by a connecting rod. The rod two 8 is connected to the rod one 7, and the baffle 9 is installed on the rod one 7.

[0025] Specifically, the output shaft of the servo motor 6 drives the connecting rod to rotate around the output axis. The connecting rod makes a circular motion on the rod two 8. One end of the rod two 8 is rotationally matched with the carding machine 1, and the other end of the rod two 8 is rotationally matched with the rod one 7. The rod two 8 swings left and right around the end far from the rod one 7. The rod one 7 drives the baffle 9 to displace in the guide comb area 5 of the carding machine 1 as the rod two 8 moves, thereby controlling the flow rate of the fluff.

[0026] Adopting the above basic structure, a through groove 10 is provided on the rod two 8. The rod one 7 and the rod two 8 are rotationally matched, and the baffle 9 is arranged on the rod one 7.

[0027] Specifically, the through groove 10 on the rod two 8 is used to provide a circumferential movement space for the connecting rod on the output shaft of the servo motor 6, and the baffle 9 moves together with the movement of the rod one 7.

[0028] With the above basic structure, guiding grooves 11 are provided on both sides of the carding machine 1, and the baffle 9 reciprocates along the direction of the guiding grooves 11.

[0029] Specifically, the guiding groove 11 is in the shape of a waist groove and is used to limit the movement of both sides of the baffle 9.

[0030] With the above basic structure, the driving mechanism 2 includes a driving motor 12, a transmission roller 13, a wool web 14, a working roller 15 and a gear 16. The driving motor 12 is arranged on the carding machine 1, the transmission roller 13 is arranged on the carding machine 1, there are several transmission rollers 13, the wool web 14 is sleeved on several transmission rollers 13, the working roller 15 is located on top of the wool web 14, the gear 16 is arranged on the working roller and the transmission roller 13, the driving motor 12 is connected to any one of the transmission rollers 13, and adjacent gears 16 are connected by a toothed belt.

[0031] Specifically, the wool web 14 is sleeved on the transmission roller 13, the output end of the driving motor 12 drives the transmission roller 13 to rotate, and the gear 16 drives the working roller 15 and the remaining transmission rollers 13 to rotate together, playing an auxiliary linkage role, enabling the wool on the carding machine 1 to be transported in one direction. The working roller 15 can limit the height of the wool during the transmission process to avoid excessive or too-fast transmission.

[0032] With the above basic structure, the baffle 9 is placed at a certain angle, and both sides of the baffle 9 are in contact with the carding machine 1.

[0033] Specifically, the inclined arrangement of the baffle 9 is more conducive to the transmission of the wool on the carding machine 1.

[0034] With the above basic structure, the wool web 14 is formed by several strip-shaped plates into a closed loop shape.

[0035] Specifically, the wool web 14 is composed of several strip-shaped plates and can carry light wool for transmission operations.

[0036] The guiding and combing mechanism 3 reciprocally guides the transmitted wool, and the guiding and combing mechanism 3 performs orderly quantitative transmission of the wool on the conveyor belt, preventing the situation of too-fast or too-slow transmission, and preventing the problem of blockage caused by inconsistent size and looseness of the wool transmitted on the carding machine 1.

[0037] Obviously, the above embodiments are merely examples for clear illustration and not limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all implementation manners here. The obvious changes or modifications derived therefrom still fall within the protection scope of the creation of the present utility model.

Claims

1. A combing guide device on a combing machine, characterized in that: include: A combing machine (1), a driving mechanism (2) and a combing guide mechanism (3); The combing machine (1) is divided into a transmission area (4) and a combing guide area (5) along the transmission direction; The driving mechanism (2) is arranged on the combing machine (1) and is used to transmit the down on the combing machine (1); the combing guide mechanism (3) is arranged on the combing guide area (5) and is used to control the flow rate of the down transmitted from the transmission area (4) to the combing guide area (5); The combing guide mechanism (3) comprises a servo motor (6), a rod 1 (7), a rod 2 (8) and a baffle (9); the servo motor (6) is arranged on the combing machine (1); the rod 2 (8) and the output shaft of the servo motor (6) are connected via a connecting rod; the rod 2 (8) is connected to the rod 1 (7); and the baffle (9) is mounted on the rod 1 (7).

2. A combing guide device on a combing machine according to claim 1, characterized in that: The second rod (8) is provided with a through slot (10), the first rod (7) and the second rod (8) are rotatably matched, and the baffle (9) is arranged on the first rod (7).

3. A combing guide device on a combing machine according to claim 1, characterized in that: Guide grooves (11) are provided on both sides of the combing machine (1), and the baffle (9) reciprocates along the direction of the guide grooves (11).

4. A combing guide device on a combing machine according to claim 1, characterized in that: The driving mechanism (2) comprises a driving motor (12), a transmission roller (13), a wool net (14), a working roller (15) and a gear (16); the driving motor (12) is arranged on the wool combing machine (1); the transmission roller (13) is arranged on the wool combing machine (1); there are a plurality of transmission rollers (13); the wool net (14) is sleeved on the plurality of transmission rollers (13); the working roller (15) is located on the top of the wool net (14); the gear (16) is arranged on the working and transmission rollers (13); the driving motor (12) is connected to any transmission roller (13); and adjacent gears (16) are connected via toothed belts.

5. A combing guide device on a combing machine according to claim 2, characterized in that: The baffle (9) is placed at a certain angle, and two sides of the baffle (9) and the combing machine (1) are in contact with each other.

6. A combing guide device on a combing machine according to claim 4, characterized in that: The wool net (14) is a closed shape formed by a plurality of strip-shaped plates.