Cotton carding device with anti-adhesion and anti-winding functions

Abstract

The utility model discloses an anti-adhesion and anti-winding cotton carding device which comprises a cotton carding structure, the cotton carding structure is communicated with a dust removal structure and used for dust removal treatment, the cotton carding structure comprises a cotton carding device shell, and a cotton carding processing box is arranged in the cotton carding device shell. A motor on the cotton carding processing box drives a driving gear to drive a cotton carding roller to conduct cotton carding processing, an anti-adhesion winding assembly is arranged in the cotton carding device shell, and a static electricity removing device body is fixed to the anti-adhesion winding assembly and used for eliminating static electricity. According to the anti-adhesion and anti-winding cotton carding device, the anti-adhesion and anti-winding assembly is arranged, cotton fibers directly fall off or are treated through a dust removal structure through a static electricity removal device body, and the inner wall of the shell of the cotton carding device is cleaned under the auxiliary action of an air booster pump and an anti-adhesion dust removal nozzle; the anti-winding cleaning brush on the mechanical arm is used for cleaning cotton fibers wound on the cotton carding roller, and meanwhile, the carding roller is arranged at a discharging opening in the right side of the cotton carding roller, so that stacking and winding caused by untimely discharging of the carded cotton fibers are avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of carding machines, and specifically relates to a carding device with anti-adhesion and anti-winding functions. Background Technique

[0002] Carding machines are used to process cotton fibers and chemical fibers and belong to textile machinery. According to the spinning process flow, carding is an important process. When the existing carding machines are performing carding processing, cotton fluffs will wind around the carding rollers and need to be manually cleaned later. The fluff generated during carding adheres to the inner wall of the carding processing box and is likely to fall on the cotton fibers, affecting the quality of the cotton fibers. Summary of the Invention

[0003] The purpose of the utility model is to provide a carding device with anti-adhesion and anti-winding functions to solve the problems in the above background technique that when the existing carding machines are performing carding processing, cotton fluffs will wind around the carding rollers and need to be manually cleaned later, and the fluff generated during carding adheres to the inner wall of the carding processing box and is likely to fall on the cotton fibers, affecting the quality of the cotton fibers.

[0004] To achieve the above purpose, the utility model provides the following technical solution: A carding device with anti-adhesion and anti-winding functions, including a carding structure, the carding structure is communicated with a dust removal structure and is used for dust removal treatment. The carding structure includes a carding device housing, a carding processing box is arranged inside the carding device housing, a driving gear driven by a motor on the carding processing box drives a carding roller to perform carding processing, an anti-adhesion and anti-winding component is arranged inside the carding device housing, and an electrostatic eliminator body is fixed on the anti-adhesion and anti-winding component and is used for eliminating static electricity.

[0005] Preferably, the anti-adhesion and anti-winding component includes a storage box, an automatic sealing cover is inlaid on the storage box, a manipulator is fixed on the storage box, one end of the manipulator is fixed with a fixing plate, an anti-winding cleaning brush and an anti-adhesion dust removal nozzle are inlaid on the fixing plate, and the anti-adhesion dust removal nozzle is communicated with an air booster pump through an air inlet pipe and is used for assisting in cleaning the cotton fluffs adhered to the inner wall of the carding processing box.

[0006] By adopting the above technical solution, the carding roller is automatically cleaned by setting the anti-adhesion and anti-winding component.

[0007] Preferably, the dust removal structure includes a dust removal box, a feeding groove penetrates through the dust removal box, the feeding groove is communicated with a dust removal cloth bag inside a cloth bag storage box through a first material conveying pipe, and the cloth bag storage box is communicated with a dust treatment component through a second air pipe and is used for dust treatment.

[0008] By adopting the above technical solution, the carding processing box is dust-removed by setting the dust removal structure.

[0009] Preferably, the dust treatment component includes a water tank, a support block is fixed on the inner wall of the water tank, a support plate of a filter basket is inlaid and fixed on the support block, and a filter net is threadedly connected to the inner wall of the filter basket.

[0010] By adopting the above technical solution, larger particles of lint are treated by setting a dust treatment component.

[0011] Preferably, the mesh density of the filter net is greater than that of the filter basket.

[0012] By adopting the above technical solution, the filtering quality is ensured by the setting of the filter basket and the filter net.

[0013] Compared with the prior art, the beneficial effects of the present utility model are: the carding device with anti-adhesion and anti-winding

[0014] is provided with an anti-adhesion and anti-winding component. With the assistance of the static eliminator body, the cotton fluffs directly fall or are processed through the dust removal structure, reducing the suspension of cotton fluffs in the carding processing box and adhesion to the inner wall of the carding processing box. With the assistance of the air booster pump and the anti-adhesion and dust removal spray head, the inner wall of the carding device housing is cleaned, preventing cotton lint from falling on the processed cotton fibers and affecting the processing quality of the cotton fibers. With the assistance of the anti-winding cleaning brush on the manipulator, the cotton fibers wound on the carding roller are cleaned, preventing excess cotton fibers from winding on the carding roller and affecting the carding quality. At the same time, a carding roller is arranged at the discharge port on the right side of the carding roller, thus avoiding the stacking and winding of the carded cotton fibers due to untimely discharge, which affects the receiving quality;

[0015] is provided with a dust removal structure. Larger cotton fluffs are processed with the assistance of a dust removal bag. The processed cotton scraps are filtered through a filter basket and a filter net, and are processed under the action of a water tank at the same time to ensure the cleaning quality. The motor embedded in the water tank drives the cleaning plate to rotate, and the cleaning plate cleans the inner wall of the water tank, preventing impurities from adsorbing on the water tank and increasing the difficulty of later cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a front view structural schematic diagram of the present utility model;

[0017] Figure 2 is a structural schematic diagram of the anti-adhesion and anti-winding component of the present utility model;

[0018] Figure 3 is a structural schematic diagram of the dust treatment component of the present utility model;

[0019] Figure 4 is a three-dimensional structural schematic diagram of the distribution of the fixing plates on the manipulator of the present utility model.

[0020] In the figure: 1. Carding structure; 11. Carding device housing; 12. Carding processing box; 13. Carding roller; 14. Static eliminator body; 15. Anti-adhesion and anti-winding component; 151. Storage box; 152. Automatic sealing cover; 153. Manipulator; 154. Fixed plate; 155. Anti-winding cleaning brush; 156. Anti-adhesion dust removal nozzle; 157. Air inlet pipe; 158. Air booster pump; 2. Dust removal structure; 21. Dust removal box; 22. Feeding trough; 23. First conveying pipe; 24. Dust removal cloth bag; 25. Cloth bag storage box; 26. Second air pipe; 27. Dust treatment component; 271. Water tank; 272. Support block; 273. Support plate; 274. Filter basket; 275. Filter screen. Detailed implementation mode

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0022] Please refer to Figures 1-4 , the present invention provides a technical solution: a carding device with anti-adhesion and anti-winding functions as Figure 1 , Figure 2 and Figure 4 shown, including a carding structure 1. The carding structure 1 includes a carding device housing 11. A carding processing box 12 is arranged inside the carding device housing 11. A motor drives a driving gear on the carding processing box 12 to drive a carding roller 13 for carding processing. An anti-adhesion and anti-winding component 15 is arranged inside the carding device housing 11. A static eliminator body 14 is fixed on the anti-adhesion and anti-winding component 15 and is used to eliminate static electricity. Among them, multiple chip removal ports penetrate through the lower side of the carding processing box 12 to facilitate the falling and treatment of fluff. A combing roller is arranged on the right side of the two carding rollers 13. The arrangement of the combing roller is used to comb after the carding processing of the carding roller 13 is completed, so as to avoid the stacking and mutual entanglement of carding sheets, affecting the quality of the later cotton sheet recycling;

[0023] Preferably, the anti-adhesion and anti-winding component 15 includes a storage box 151. An automatic sealing cover 152 is embedded on the storage box 151. A manipulator 153 is fixed on the storage box 151. One end of the manipulator 153 is fixed with a fixed plate 154. An anti-winding cleaning brush 155 and an anti-adhesion dust removal nozzle 156 are embedded on the fixed plate 154. The anti-adhesion dust removal nozzle 156 is communicated with an air booster pump 158 through an air inlet pipe 157 and is used to assist in cleaning the cotton floc adhered to the inner wall of the carding processing box 12;

[0024] Further preferably, the hydraulic cylinder embedded in the housing 11 of the carding device drives the slider on the manipulator 153 to slide through a hydraulic rod, thereby adjusting the positions of the anti-winding cleaning brush 155 and the anti-adhesion dust removal nozzle 156 on the manipulator 153;

[0025] Specifically, multiple groups of anti-adhesion dust removal nozzles 156 are equidistantly embedded on the anti-winding cleaning brush 155. A dust filter screen is arranged at the air inlet of the air booster pump 158. With the auxiliary effect of the dust filter screen, the air entering the air booster pump 158 is dust-removed to prevent impurities from entering the carding processing box 12 and affecting the quality of cotton fiber;

[0026] In the above solution, the drive motor on the carding processing box 12 drives the drive gear set to rotate. The rotation of the drive gear set drives the carding roller 13 to rotate and card the cotton fiber. The carded cotton fiber is combed with the assistance of the combing roller to prevent the cotton fiber sheets from piling up and entangling with each other. With the assistance of the static eliminator body 14, the inside of the carding processing box 12 is de-electrified. The automatic sealing cover 152 on the storage box 151 is opened. With the assistance of the manipulator 153, the fluff on the anti-winding cleaning brush 155 is cleaned by the anti-winding cleaning brush 155 on the fixing plate 154. The anti-adhesion dust removal nozzle 156 moves at multiple angles with the assistance of the manipulator 153. The pressurized air after dust removal by the air booster pump 158 is sprayed through the air inlet pipe 157 and the anti-adhesion dust removal nozzle 156 to clean the inner wall of the carding processing box 12 and prevent dust adhesion.

[0027] As Figure 1 shown, the carding structure 1 is connected to the dust removal structure 2 and is used for dust removal treatment. Among them, the dust removal structure 2 includes a dust removal box 21. A feeding groove 22 penetrates through the dust removal box 21. The feeding groove 22 is connected to the dust removal cloth bag 24 in the cloth bag storage box 25 through a first material conveying pipe 23. The cloth bag storage box 25 is connected to the dust treatment component 27 through a second air conveying pipe 26 and is used for dust treatment;

[0028] Preferably, an exhaust fan is embedded in the first material conveying pipe 23. The first material conveying pipe 23 is detachably installed with the dust removal cloth bag 24 through a hollow threaded connecting rod;

[0029] Specifically, a hollow support base is fixed on the lower side of the dust removal box 21. An electric telescopic rod is fixed inside the hollow support base. A spring shaft is fixed on the lower side of the electric telescopic rod. A universal roller is fixed on the lower side of the spring shaft. With the assistance of the electric telescopic rod, the spring shaft and the universal roller are moved out of the hollow support base and are in contact with the ground, and the hollow support base is separated from the ground, so as to push the whole device to move;

[0030] In the above solution, with the assistance of the exhaust fan in the first feed pipe 23, the cotton wool enters the dust removal cloth bag 24 in the cloth bag storage box 25 through the feed trough 22 and the first feed pipe 23 for defluffing care, which facilitates the later recycling of the fluff.

[0031] As Figure 1 and Figure 3 shown, the dust treatment component 27 includes a water tank 271. A support block 272 is fixed on the inner wall of the water tank 271. A support plate 273, which is inlaid and fixed on the filter basket 274, is on the support block 272. A filter net 275 is threadedly connected to the inner wall of the filter basket 274. Among them, the mesh density of the filter net 275 is greater than that of the filter basket 274.

[0032] Preferably, an exhaust fan is arranged in the second air pipe 26. The second air pipe 26 is provided with a connection, and two sections of the second air pipe 26 are threadedly and hermetically connected. A limit groove is opened on the support block 272, and a mating block is fixed on the support plate 273, which facilitates the later disassembly and cleaning of the filter basket 274.

[0033] Specifically, a driving motor is inlaid on the lower side of the water tank 271. The driving motor drives the scraping plate to rotate, and the L-shaped scraping plate automatically cleans the inner wall of the water tank 271 to prevent impurities from adsorbing on the water tank 271 and increasing the later cleaning difficulty.

[0034] In the above solution, the support plate 273 on the filter basket 274 is inlaid on the support block 272, and the second air pipe 26 is connected. With the assistance of the exhaust fan in the second air pipe 26, the waste gas is pumped into the water tank 271. The filter basket 274 and the filter net 275 in the water tank 271 filter the waste gas, and the motor on the water tank 271 drives the scraping plate to rotate and clean the inner wall of the water tank 271.

[0035] Working principle: When using the carding device with anti-adhesion and anti-entanglement, connect the external power supply. The carding structure 1 cardes the cotton fibers and performs dust removal treatment through the dust removal structure 2.

[0036] The terms "center", "longitudinal", "transverse", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings. It is only a simplified description for facilitating the description of the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the protection content of the present invention.

[0037] Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A carding device with anti-adhesion and anti-winding functions, comprising a carding structure (1), the carding structure (1) being connected to a dust removal structure (2) and used for dust removal, characterized in that: The cotton combing structure (1) comprises a cotton combing device housing (11), a cotton combing processing box (12) is arranged inside the cotton combing device housing (11), a motor on the cotton combing processing box (12) drives a driving gear to drive a cotton combing roller (13) to perform cotton combing processing, an anti-adhesion winding component (15) is arranged inside the cotton combing device housing (11), and an anti-static device body (14) is fixed on the anti-adhesion winding component (15) and is used to eliminate static electricity.

2. A carding device with anti-adhesion and anti-winding properties according to claim 1, characterized in that: The anti-adhesion winding component (15) comprises a storage box (151), an automatic sealing cover (152) is embedded on the storage box (151), a manipulator (153) is fixed on the storage box (151), one end of the manipulator (153) is fixed to a fixing plate (154), an anti-adhesion cleaning brush (155) and an anti-adhesion dust removal nozzle (156) are embedded on the fixing plate (154), and the anti-adhesion dust removal nozzle (156) is connected to an air booster pump (158) through an air inlet pipe (157) and is used to assist in cleaning cotton wool adhered to the inner wall of the combing processing box (12).

3. A carding device with anti-adhesion and anti-winding properties according to claim 1, characterized in that: The dust removal structure (2) comprises a dust removal box (21), a feed trough (22) passing through the dust removal box (21), the feed trough (22) being connected to dust removal bags (24) in a bag storage box (25) via a first delivery pipe (23), and the bag storage box (25) being connected to a dust treatment component (27) via a second air delivery pipe (26) and used for dust treatment.

4. A carding device with anti-adhesion and anti-winding properties according to claim 3, characterized in that: The dust treatment assembly (27) comprises a water tank (271), a support block (272) is fixed on the inner wall of the water tank (271), a support plate (273) is embedded on the support block (272) and fixed on the filter basket (274), and a filter screen (275) is threadedly connected on the inner wall of the filter basket (274).

5. A carding device with anti-adhesion and anti-winding properties according to claim 4, characterized in that: The mesh density of the filter screen (275) is greater than the mesh density of the filter basket (274).

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