Strong polymer spinning assembly and strong polymer spinning machine thereof

By integrating strong polyspin components on the spinning machine and using negative pressure and rubber roller pressing technology, the high energy consumption and complex maintenance problems of tight spinning technology are solved, and the improvement of yarn strength and the convenience of maintenance of production efficiency are achieved.

CN223047664UActive Publication Date: 2025-07-01JIANGYIN KAIYE TEXTILE MASCH MFG CO LTD

Patent Information

Application Number
CN202422079298.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-07-01
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

The existing tight spinning technology consumes a lot of energy, is inconvenient to maintain, and the strong yarn is limited. The replacement of mesh belt requires the entire machine to be shut down, and the transmission requirements are high, making it difficult to further improve the yarn strength.

Method used

The strong polyspinning components are adopted to form two negative pressures using the existing spinning machine vacuum duct to realize the functions of yarn and suction breaking. Through the design of the yarn bracket and mesh belt, the yarn polymerization degree is enhanced, and the pressure of the rubber roller and mesh belt is used to press yarn to reduce the number of fans and simplify maintenance.

Benefits of technology

Reduces energy consumption, simplifies maintenance, improves yarn strength, and does not affect production efficiency. The mesh belt replacement does not require shutdown, and the transmission is simple and efficient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a strong gathering spinning assembly and a strong gathering spinning machine thereof. The strong gathering spinning assembly comprises a butt joint air pipe, a cavity, a yarn gathering air cavity, a yarn gathering support, a mesh belt and a dust suction nozzle. The two sides of the yarn gathering air cavity are connected with yarn gathering supports respectively, and the two yarn gathering supports are sleeved with mesh belts respectively. The top of the yarn gathering support is a plane, and a yarn gathering suction nozzle is arranged in the middle of the plane. The two sides of the cavity extend outwards to form dust collection nozzles; a suction nozzle is arranged at the end of the dust suction nozzle and is close to the mesh face of the yarn outlet side of the mesh belt. The strong gathering spinning machine is provided with a strong gathering spinning assembly, and the butt joint air pipe is connected with a dust collection air channel in the spinning machine; the cavity is located on the outer side; the part, located on the top of the thread spinner yarn gathering support, of the mesh belt makes contact with a rubber roller on a thread spinner. And the rubber roller is driven by the roller to rotate and drives the mesh belt to move through the contact point. The thread spinner is simple in structure, an existing thread spinner can be easily transformed and upgraded, the strength of yarn is improved, and meanwhile use and maintenance are convenient.
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Description

Technical Field

[0001] The utility model relates to a textile machine component, in particular to a component capable of realizing strong compact spinning, and is used in the field of textile machinery equipment. Background Art

[0002] Compact spinning is the current mainstream spinning technology. As shown in the compact spinning method with the Chinese patent publication number CN101476186A, etc., it is necessary to set an adsorption air flow behind the equipment to gather the yarn, and then twist the yarn into yarn inside the input roller and the mesh belt; among them, an adsorption air nozzle is required for the gathering of the yarn, and a dust removal air nozzle is required at the mesh belt, so 2 air delivery channels are needed, and at least 2 fans are equipped to generate the required air flow, resulting in high energy consumption; at the same time, the mesh belt is generally threaded on a long shaft, and the gear meshing transmission is realized by the roller of the modified toothed spinning machine, with high transmission requirements; and when the mesh belt needs to be replaced, the entire long shaft needs to be disassembled and all the mesh belts need to be replaced as a whole, that is, the whole machine needs to stop completely to carry out the replacement operation, which is time-consuming and laborious, and the replacement cost is quite high.

[0003] Moreover, the twisting strength of the yarn only comes from the roller and the mesh belt, and the pressure that can be generated is limited. Even if the compact spinning technology has been adopted, the strength of the yarn is only slightly higher than that of the yarn produced by the original spinning technology, and it is difficult to further improve the strength of the yarn.

[0004] In view of the above situation, it is necessary to improve the structure of the spinning accessories based on the existing textile machines, in order to reduce energy consumption, facilitate maintenance, and at the same time improve the strength of the yarn and achieve the improvement of multiple indicators. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a strong compact spinning component and its strong compact spinning machine. The device can utilize the dust suction air duct of the existing textile machine to form two-way negative pressure inside, so as to simultaneously realize the two functions of gathering yarn and sucking broken-end residual yarn; the strong compact spinning component applies pressure to the yarn while gathering the yarn, so as to enhance the polymerization degree of the yarn and ultimately further improve the strength of the yarn.

[0006] To achieve the above utility model purpose, in the first aspect of the utility model, a strong compact spinning component is provided, including a butt joint air duct, a cavity, a yarn gathering air cavity, a yarn gathering support, a mesh belt, and a dust suction nozzle;

[0007] The opening part of the butt joint air duct is connected to the dust suction air duct of the textile machine, and the front end of the butt joint air duct is connected to the cavity;

[0008] The cavity is connected to the yarn gathering air cavity;

[0009] Both sides of the yarn gathering air cavity are respectively connected with a yarn gathering support, and mesh belts are respectively sleeved on the 2 yarn gathering supports;

[0010] The top of the yarn gathering support is a plane, and a yarn gathering suction nozzle is provided in the middle of the plane;

[0011] The interior of the yarn gathering support is a negative pressure chamber, which is connected to the yarn gathering air chamber;

[0012] Both sides of the chamber extend outwards to form dust suction nozzles; suction nozzles are provided at the ends of the dust suction nozzles, and the suction nozzles are close to the yarn outlet side net surface of the mesh belt;

[0013] The interiors of the chamber, the yarn gathering air chamber, the yarn gathering support, and the dust suction nozzles are all negative pressure chambers;

[0014] The opening part of the yarn gathering suction nozzle communicates with the negative pressure chamber, and the opening part of the suction nozzle of the dust suction nozzle communicates with the negative pressure chamber.

[0015] As a further improvement of the present utility model, supports are provided at the bottom of the yarn gathering support, and the supports are fixed on both sides of the chamber; the bottoms of the supports are arc-shaped; the bottom of the mesh belt is sleeved on the supports.

[0016] Further, the supports are horizontally arranged cylinders.

[0017] As a further improvement of the present utility model, the yarn gathering suction nozzle is a triangular suction nozzle on the side close to the yarn inlet, and a narrow strip suction nozzle on the side close to the yarn outlet; the triangular suction nozzle communicates with the narrow strip suction nozzle.

[0018] As a further improvement of the present utility model, the top of the yarn gathering support of the spinning machine is a replaceable wear-resistant plate, and the opening part of the yarn gathering suction nozzle is on the wear-resistant plate.

[0019] As a further improvement of the present utility model, the top of the yarn gathering support of the spinning machine is lower than the yarn gathering air chamber;

[0020] The outer top of the yarn gathering support of the spinning machine protrudes to form a baffle;

[0021] The mesh belt is located between the yarn gathering air chamber and the baffle.

[0022] As a further improvement of the present utility model, the mesh belt is an elastic nylon mesh belt.

[0023] As a further improvement of the present utility model, the suction nozzle of the dust suction nozzle is a flat suction nozzle.

[0024] In the second aspect of the present utility model, a strong gathering spinning machine is provided, which has the strong gathering spinning assembly as described above;

[0025] The docking air duct of the strong gathering spinning assembly is connected to the dust suction air duct inside the spinning machine; the chamber is located on the outside;

[0026] The part of the mesh belt located on the top of the yarn gathering support of the spinning machine is in contact with the rubber roller on the spinning machine;

[0027] The contact point is located on the front side of the yarn outlet direction of the yarn gathering nozzle, close to the front edge of the top of the yarn gathering bracket of the spinning machine.

[0028] The rubber roller is driven by the roller to rotate, and the rubber roller drives the mesh belt to move through the contact point.

[0029] As a further improvement of the present utility model, the diameter of the rubber roller is 50mm ± 10mm.

[0030] When the strong gathering spinning component and the strong gathering spinning machine of the present utility model are working, the loose yarn is fed above the strong gathering spinning component of the present utility model, adsorbed by the yarn gathering nozzle, gathered towards the middle, and finally input between the rubber roller and the mesh belt, and is further pressed into fine yarn and output downward; when the fine yarn is output, it leaves the mesh belt, and the mesh belt rotates downward, and through the dust suction nozzle, the mesh holes are immediately adsorbed and dusted.

[0031] The strong gathering spinning component and the strong gathering spinning machine of the present utility model have a simple structure and are easy to manufacture. They can conveniently transform and upgrade the existing spinning machines, enabling the spinning machines to gather the yarn through negative pressure, and then use the pressure between the rubber wheel and the mesh belt for pressing, ultimately improving the strength of the yarn.

[0032] During the use of the strong gathering spinning component and the strong gathering spinning machine of the present utility model, the maintenance is simple and convenient. The accessories can be conveniently replaced, and the replacement process does not require the whole machine to stop, without affecting the production efficiency.

[0033] The strong gathering spinning component and the strong gathering spinning machine of the present utility model only require one negative pressure channel, which greatly saves the number of fans and the electric energy consumed by the negative pressure wind force, and can effectively save energy during the working process. Brief Description of the Drawings

[0034] Figure 1 It is a schematic diagram of the overall structure of the strong gathering spinning component of the present utility model Figure 1 ;

[0035] Figure 2 It is a schematic diagram of the overall structure of the strong gathering spinning component of the present utility model Figure 2 ;

[0036] Figure 3 It is a schematic diagram of the overall structure of the strong gathering spinning component of the present utility model Figure 3 ;

[0037] Figure 4 It is a side sectional view of the strong gathering spinning component of the present utility model;

[0038] Figure 5 is Figure 4 the overall structure schematic diagram of;

[0039] Figure 6 It is the overall structure schematic diagram of the strong gathering spinning machine;

[0040] Figure 7 is Figure 6 a partially enlarged schematic view;

[0041] Figure 8 is Figure 7 a partially enlarged schematic view;

[0042] Figure 9 is the working principle diagram of the strong gathering spinning component. Specific embodiments

[0043] The following further details the specific embodiments of the present utility model in conjunction with the accompanying drawings.

[0044] The present utility model first relates to a strong gathering spinning component, which can be applied to an existing spinning machine, connected to the dust suction air duct of the existing spinning machine, generate negative pressure inside, and thus realize two functions of yarn gathering and dust suction.

[0045] The overall structure of the strong gathering spinning component of the present utility model is as shown in Figure 1 , Figure 2 , Figure 3 , and the internal partial structure is as shown in Figure 4 , Figure 5 , including a butt joint air duct 1, a cavity 2, a yarn gathering air cavity 3, a yarn gathering support 4, a mesh belt 5, a support 6, and a dust suction nozzle 7;

[0046] The butt joint air duct 1 is connected to the dust suction air duct of the spinning machine to generate a negative pressure of appropriate size inside the strong gathering spinning component of the present utility model. The butt joint air duct 1 is connected to the cavity 2, so that a negative pressure is also generated inside the cavity 2.

[0047] The cavity 2 is connected to the yarn gathering air cavity 3, so that a negative pressure is generated inside the yarn gathering air cavity 3; both sides of the cavity 2 extend outwards to form the dust suction nozzle 7.

[0048] Both sides of the yarn gathering air cavity 3 are respectively connected with a yarn gathering support 4; two yarn gathering supports 4 are respectively sleeved with a mesh belt 5, and one dust suction nozzle 7 is arranged outside each mesh belt 5.

[0049] Preferably, a support 6 is further arranged at the bottom of the yarn gathering support 4, and the support 6 is fixed on both sides of the cavity 2; the bottom of the support 6 is an arc surface; further, the support 6 is a horizontally arranged cylinder; the support 6 is used to provide support for the bottom of the mesh belt 5.

[0050] The top of the yarn gathering support 4 is a plane, and a yarn gathering suction nozzle 41 is arranged in the middle of the plane; the inside of the yarn gathering support 4 is a negative pressure cavity 42, and the negative pressure cavity 42 is connected to the yarn gathering air cavity 3, that is, a negative pressure is generated inside the negative pressure cavity 42; the yarn gathering suction nozzle 41 is communicated with the negative pressure cavity 42, that is, sufficient adsorption force is generated near the yarn gathering suction nozzle 41 to gather yarn.

[0051] Further, the side of the yarn gathering nozzle 41 close to the yarn inlet is a triangular nozzle 411, and the side close to the yarn outlet is a narrow strip nozzle 412; the triangular nozzle 411 and the narrow strip nozzle 412 are in communication, so that the adsorption area of the yarn gathering nozzle 41 is larger on the side close to the yarn inlet and gradually becomes smaller in the direction of the yarn outlet. Thus, under the adsorption of the yarn gathering nozzle 41, the yarns first gather and then further converge inward during the process of moving forward along the yarn gathering nozzle 41.

[0052] Further, the top of the yarn gathering support 4 of the spinning machine is a replaceable wear-resistant plate 43, and the opening part of the yarn gathering nozzle 41 is located on the wear-resistant plate 43. Since the yarn gathering support 4 of the spinning machine supports the mesh belt 5 and the mesh belt 5 moves during operation, thus rubbing the top of the yarn gathering support 4 of the spinning machine, the replaceable wear-resistant plate 43 is adopted. On the one hand, the durability of this part is improved and the service life is prolonged. On the other hand, it can be replaced separately when the wear is serious.

[0053] At the same time, the shape, position, size, etc. of the opening of the yarn gathering nozzle 41 on the wear-resistant plate 43 can be changed according to the fibers to be spun, adjusted quickly, and the adjustment cost is low.

[0054] Further, the top of the yarn gathering support 4 of the spinning machine is lower than the yarn gathering air cavity 3, so that the inner side of the mesh belt 5 will be limited by the side of the yarn gathering air cavity 3.

[0055] Furthermore, the outer top of the yarn gathering support 4 of the spinning machine protrudes to form a baffle 44, so as to limit the outer side of the mesh belt 5. Finally, the mesh belt 5 is stably on the yarn gathering support 4 of the spinning machine.

[0056] The mesh belt 5 is a nylon mesh belt with certain elasticity and can be sleeved on the yarn gathering support 4 of the spinning machine; the bottom of the mesh belt 5 is supported by a support 6; the two side areas of the strong poly-spinning component of the present utility model are open areas, which facilitates the removal of the mesh belt 5 and the replacement with a new mesh belt 5.

[0057] The dust suction nozzle 7 has a flat nozzle 71, which is close to the yarn outlet side mesh surface of the mesh belt 5; the inside of the dust suction nozzle 7 is a dust suction cavity 72, which is in communication with the cavity 2; thus, negative pressure can be generated at the opening part of the nozzle 71 to remove dust and clean the surface of the mesh belt 5.

[0058] The strong poly-spinning component of the present utility model is applied to a spinning machine, which enables the spinning machine to be converted into a strong poly-spinning machine, as Figures 6 - 9 shown; the docking air duct 1 of the strong poly-spinning component is connected to the dust suction air duct 91 inside the spinning machine, and the cavity 2 and other components of the strong poly-spinning component are located outside. In particular, the part of the mesh belt 5 located on the top of the yarn gathering support 4 of the spinning machine is in contact with the rubber roller 8 on the spinning machine, and the contact point is on the front side in the yarn outlet direction of the yarn gathering nozzle 41, close to the front side edge of the top of the yarn gathering support 4 of the spinning machine, as Figure 9As shown; the rubber roller 8 is driven by the roller to rotate, and then drives the mesh belt 5 to move through friction;

[0059] The roving strip A is pre-drafted by the roller apron 95 and then enters the top apron 96 for further drafting and then enters the rubber roller 8. While the rubber roller 8 drafts and applies pressure, the outer circumferential chamfer of the rubber roller 8 is used to frictionally drive the mesh belt 5. At the same time, the fibers are strongly gathered under the adsorption of the strong gathering spinning component, and the suction nozzle 7 also sucks the mesh belt 5 at the same time.

[0060] The dust suction air duct 91 and the strong gathering spinning component are interconnected by a suction pipe 92.

[0061] After the fibers are twisted by the spindle after strong gathering spinning, they are wound and formed to complete the operation of the fine spinning process.

[0062] The rubber roller 8 is located on the upper outer side and can be easily replaced. The outer ring of the rubber roller 8 is made of rubber and has elasticity, so it can be better pressed against the upper surface of the mesh belt 5 to form pressure and generate the frictional force to drive the mesh belt 5 to move.

[0063] The diameter of the rubber roller 8 is preferably 50mm ± 10mm.

[0064] The preferred embodiments of the present invention have been specifically described above, but the present invention is not limited to the described embodiments. Those skilled in the art can make various equivalent variations or substitutions without departing from the spirit of the present invention, and these equivalent variations or substitutions are all included within the scope defined by the claims of this application.

Claims

1. Strong polyspinning assembly, characterized in that, It includes a docking air duct, a cavity, a yarn gathering air cavity, a yarn gathering bracket, a mesh belt, and a dust suction nozzle; The opening of the docking air duct is connected to the dust suction air duct of the textile machine, and the front end of the docking air duct is connected to the cavity; The cavity is connected to the yarn gathering air cavity; The two sides of the yarn gathering air cavity are respectively connected with yarn gathering brackets, and the two yarn gathering brackets are respectively covered with mesh belts; The top of the yarn gathering bracket is a plane, and a yarn gathering suction nozzle is arranged in the middle of the plane; The interior of the yarn gathering bracket is a negative pressure chamber, which is connected to the yarn gathering air chamber; The two sides of the cavity extend outward to form a dust suction nozzle; a suction nozzle is provided at the end of the dust suction nozzle, and the suction nozzle is close to the yarn outlet side mesh surface of the mesh belt; The interiors of the cavity, the yarn gathering air cavity, the yarn gathering bracket, and the dust suction nozzle are all negative pressure cavities; The opening part of the yarn gathering suction nozzle is communicated with the negative pressure chamber, and the opening part of the suction nozzle of the dust suction nozzle is communicated with the negative pressure chamber.

2. The strong polyspinning assembly according to claim 1, characterized in that: The bottom of the yarn gathering bracket is provided with a support, which is fixed on both sides of the cavity; the bottom of the support is an arc surface; and the bottom of the mesh belt is sleeved on the support.

3. The strong polyspinning component according to claim 2, characterized in that: The supports are horizontally arranged cylinders.

4. The strong polyspinning component according to claim 1, characterized in that: The side of the yarn gathering suction nozzle close to the yarn inlet is a triangular suction nozzle, and the side of the yarn gathering suction nozzle close to the yarn outlet is a narrow strip suction nozzle; the triangular suction nozzle and the narrow strip suction nozzle are connected.

5. The strong polyspinning assembly according to claim 1, characterized in that: The top of the spinning machine yarn gathering bracket is a replaceable wear-resistant plate, and the opening of the yarn gathering suction nozzle is on the wear-resistant plate.

6. The strong polyspinning assembly according to claim 1, characterized in that: The top of the spinning machine yarn gathering support is lower than the yarn gathering air chamber; The outer top of the spinning machine yarn gathering support is raised to form a retaining edge; The mesh belt is located between the yarn gathering air cavity and the rib.

7. The strong polyspinning component according to claim 1, characterized in that: The mesh belt is an elastic nylon mesh belt.

8. The strong polyspinning component according to claim 1, characterized in that: The suction nozzle of the vacuum cleaner is a flat suction nozzle.

9. Strong spinning machine, characterized in that, A strong spinning component as claimed in any one of claims 1 to 8; The butt-jointed air duct of the strong polyspinning assembly is connected to the dust suction air duct inside the spinning machine; the cavity is located outside; The part of the mesh belt located on the top of the spinning machine yarn gathering support contacts the rubber roller on the spinning machine; The contact point is located at the front side of the yarn gathering suction nozzle in the yarn outlet direction, close to the front side edge of the top of the spinning machine yarn gathering support; The rubber roller is driven by the roller to rotate, and the rubber roller drives the mesh belt to move through the contact point.

10. The intensive spinning machine according to claim 9, characterized in that: The diameter of the rubber roller is 50mm±10mm.

Citation Information

Patent Citations

  • Compact spinning method

    CN101476186A

Cited By

  • Air pipe mounting bracket for strong polymer spinning

    CN224564794U