Knitted flannelette leveling device

Abstract

The utility model discloses a knitted flannelette leveling device, which relates to the technical field of knitted flannelette, and comprises a moving component, a conveying mechanism is fixedly mounted on the top surface of the moving component, a wool collecting component is movably mounted on the surface of the conveying mechanism, and a leveling mechanism is movably mounted in the middle of the conveying mechanism. And a flattening mechanism is fixedly mounted on the surface of the moving assembly. According to the fluff removing device, the fluff collecting assembly is arranged, fluff removing operation can be carried out on knitted gigging cloth in the moving process of a fluff collecting adhesive tape on a fluff collecting roller, fluff adhering to the knitted gigging cloth after production can be removed in a sticking mode, and the situation that follow-up leveling operation is affected, and the fluff adhering to the knitted gigging cloth is more compact and not easy to clean is avoided; and a certain moving distance can be formed between the hair collecting roller and the ironing roller, so that the knitted gigging cloth with different specifications can be conveniently contacted, and the situation that the hair collecting and ironing effects are not ideal due to the fact that part of the positions are not contacted in the moving process is prevented.

Description

Technical Field

[0001] The utility model relates to the technical field of knitted fleece fabrics, in particular to a leveling device for knitted fleece fabrics. Background Art

[0002] The surface of the fleece knitted fabric is covered with a layer of dense, short and fine fluff, which is divided into single-sided fleece and double-sided fleece. The single-sided fleece is made by brushing the reverse side of the knitted blank of the interlock stitch, and the double-sided fleece is generally made by raising the two sides of the double-sided knitted fabric. During the textile processing, in the industrial processing of the produced fabric, since the fabric will produce certain wrinkles, which will affect the subsequent processing, people will level the wrinkled fabric to make the fabric in a flat state. However, most of the existing fabric leveling devices are leveled manually by personnel. Even if there are mechanical automatic leveling devices, during the leveling process, most of them cannot adjust the stretching degree of the fabric during leveling according to the material of the fabric, resulting in excessive stretching or insufficient stretching of the fabric, and thus the leveling effect becomes poor.

[0003] In the prior art, a Chinese patent document with the publication number of CN217971895U was proposed to solve the above technical problems. The technical solution disclosed in the patent document is as follows: a leveling device for knitted fleece fabrics. The leveling device for knitted fleece fabrics includes a processing frame and a support frame; two limiting frames, both of the two limiting frames are fixedly connected to the top of the processing frame, adjustment grooves are respectively arranged inside the two limiting frames, one side of the limiting frame is fixedly connected with a mounting frame, and one side of the mounting frame is fixedly connected with an adjustment motor.

[0004] In order to solve the problem that the existing fabric leveling device cannot adjust the stretching degree of the fabric during leveling according to the material of the fabric, the prior art adopts the method of starting the adjustment motor to drive the transfer rod to rotate, and at the same time, the transfer rod drives the adjustment rod to rotate through the transfer block. However, there will still be a situation where the ironing roller is fixedly installed and cannot adjust its position. Furthermore, when the knitted fleece fabric is relatively thin, it will not be in close contact with the surface of the ironing roller, affecting the heating and leveling effect. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a leveling device for knitted fleece fabrics to solve the problems raised in the above background art.

[0006] To solve the above technical problems, the technical solution adopted by the utility model is:

[0007] A leveling device for knitted fleece fabrics includes a moving assembly, a conveying mechanism is fixedly installed on the top surface of the moving assembly, a hair sticking assembly is movably installed on the surface of the conveying mechanism, a leveling mechanism is movably installed in the middle of the conveying mechanism, and a flattening mechanism is fixedly installed on the surface of the moving assembly;

[0008] The conveying mechanism includes a support unit and a conveying unit, and the support unit is fixedly installed on the top surface of the moving component.

[0009] A further improvement of the technical solution of the present utility model lies in that: the moving component includes a support frame, universal wheels are fixedly installed on the bottom surface of the support frame, and a mounting rod is fixedly installed on the surface of the support frame. By setting the universal wheels, it is convenient for the free movement of the overall leveling device, effectively improving flexibility.

[0010] A further improvement of the technical solution of the present utility model lies in that: the support unit includes support side plates fixedly installed on the top surface of the support frame, a rotation groove is formed on the surface of the support side plates, and an adjustment groove is formed on the middle surface of the support side plates.

[0011] A further improvement of the technical solution of the present utility model lies in that: the conveying unit includes guide rollers movably installed on the inner surface of the support side plates, a rotation motor is fixedly installed on the surface of the support side plates, and a winding roller set is fixedly installed on the rotation shaft of the rotation motor. By driving the winding roller set to rotate through the rotation motor, the conveying of the knitted fleece fabric can be coordinated with the guide rollers.

[0012] A further improvement of the technical solution of the present utility model lies in that: the hair sticking component includes a movable groove formed on the surface of the support side plates, a spring is fixedly installed inside the support side plates, one end of the spring is fixedly installed with a hair sticking roller, and a hair sticking tape is arranged on the surface of the hair sticking roller. By setting the hair sticking component, the hair sticking tape on the hair sticking roller can be used to remove fluff from the moving knitted fleece fabric, removing the fluff adhered after production to prevent it from affecting subsequent leveling operations and causing the fluff to adhere more tightly and be difficult to clean.

[0013] A further improvement of the technical solution of the present utility model lies in that: the leveling mechanism includes an ironing roller movably installed on the surface of the support side plates, a spring is arranged between the ironing roller and the support side plates, a servo drive is fixedly installed on the middle surface of the support side plates, a limiting roller is fixedly installed on the control shaft of the servo drive, and the surface of the limiting roller is movably connected to the inner surface of the support side plates. By opening the movable groove and installing the spring, the hair sticking roller and the ironing roller can both have a certain moving distance, so as to facilitate contacting knitted fleece fabrics of different specifications and prevent the sticking and ironing effects from being unsatisfactory due to non-contact at some positions during the movement process.

[0014] A further improvement of the technical solution of the present utility model lies in that: the flattening mechanism includes a hydraulic rod fixedly installed on the surface of the installation rod, one end of the hydraulic rod is fixedly installed with a flattening plate, and a fixing plate is fixedly installed on the surface of the supporting side plate. By setting the flattening mechanism, the position of the flattening plate can be adjusted through the hydraulic rod to press the knitted fleece fabric after heating and leveling in cooperation with the fixing plate, which can effectively and quickly restore the specification of the knitted fleece fabric after heating, and at the same time, re-extrusion can be realized to improve the flatness.

[0015] Due to the adoption of the above technical solution, the technical progress achieved by the present utility model compared with the prior art is:

[0016] The present utility model provides a device for leveling knitted fleece fabric. By setting a fluff-removing component, the fluff on the moving knitted fleece fabric can be removed by the fluff-removing tape on the fluff-removing roller, and the fluff adhered after production can be removed to prevent it from affecting the subsequent leveling operation and making the fluff adhere more tightly and difficult to clean.

[0017] The present utility model provides a device for leveling knitted fleece fabric. By opening an activity groove and installing a spring, a certain activity distance can be provided for both the fluff-removing roller and the ironing roller, so as to facilitate contacting knitted fleece fabrics of different specifications and prevent the situation that some positions are not contacted during the movement, resulting in unsatisfactory fluff-removing and ironing effects.

[0018] The present utility model provides a device for leveling knitted fleece fabric. By setting a flattening mechanism, the position of the flattening plate can be adjusted through the hydraulic rod to press the knitted fleece fabric after heating and leveling in cooperation with the fixing plate, which can effectively and quickly restore the specification of the knitted fleece fabric after heating, and at the same time, re-extrusion can be realized to improve the flatness. Description of the Drawings

[0019] Figure 1 is a schematic structural diagram of the present utility model;

[0020] Figure 2 is a schematic structural diagram of the moving component of the present utility model;

[0021] Figure 3 is the present utility model Figure 2 is an enlarged schematic structural diagram of part A of the present utility model;

[0022] Figure 4 is a schematic structural diagram of the leveling mechanism of the present utility model;

[0023] Figure 5 is a schematic structural diagram of the flattening mechanism of the present utility model.

[0024] In the figure: 1. Moving component; 2. Conveying mechanism; 3. Fuzz-removing component; 4. Flattening mechanism; 5. Pressing mechanism; 11. Support frame; 12. Universal wheel; 13. Mounting rod; 21. Support side plate; 22. Rotation groove; 23. Adjustment groove; 24. Guide roller; 25. Rotation motor; 26. Reeling roller group; 31. Activity groove; 32. Spring; 33. Fuzz-removing roller; 41. Ironing roller; 42. Servo drive; 43. Limiting roller; 51. Hydraulic rod; 52. Pressing plate; 53. Fixed plate. Detailed implementation manners

[0025] The following further describes the present utility model in detail with reference to embodiments: Embodiment

[0026] As Figures 1-5 shown, the present utility model provides a flattening device for knitted fleece fabric, including a moving component 1. The moving component 1 includes a support frame 11. A universal wheel 12 is fixedly installed on the bottom surface of the support frame 11. A mounting rod 13 is fixedly installed on the surface of the support frame 11. A conveying mechanism 2 is fixedly installed on the top surface of the moving component 1. A fuzz-removing component 3 is movably installed on the surface of the conveying mechanism 2. A flattening mechanism 4 is movably installed in the middle of the conveying mechanism 2. A pressing mechanism 5 is fixedly installed on the surface of the moving component 1. The conveying mechanism 2 includes a support unit and a conveying unit. The support unit is fixedly installed on the top surface of the moving component 1. By setting the fuzz-removing component 3, the knitted fleece fabric with fuzz on its surface after production can be cleaned, preventing it from affecting the later flattening effect and being difficult to clean after compaction. Embodiment

[0027] As Figures 1-5 shown, on the basis of Embodiment 1, the present utility model provides a technical solution: Preferably, the support unit includes a support side plate 21 fixedly installed on the top surface of the support frame 11. A rotation groove 22 is formed on the surface of the support side plate 21. An adjustment groove 23 is formed on the middle surface of the support side plate 21. The conveying unit includes a guide roller 24 movably installed on the inner surface of the support side plate 21. A rotation motor 25 is fixedly installed on the surface of the support side plate 21. A reeling roller group 26 is fixedly installed on the rotation shaft of the rotation motor 25. The fuzz-removing component 3 includes an activity groove 31 formed on the surface of the support side plate 21. A spring 32 is fixedly installed inside the support side plate 21. One end of the spring 32 is fixedly installed with a fuzz-removing roller 33, and a fuzz-removing tape is arranged on the surface of the fuzz-removing roller 33. By setting the fuzz-removing component 3, the fuzz on the moving knitted fleece fabric can be removed by the fuzz-removing tape on the fuzz-removing roller 33, and the fuzz adhered after production is removed, preventing it from affecting the subsequent flattening operation and making the fuzz adhere more tightly and difficult to clean. Embodiment

[0028] As Figures 1-5As shown, on the basis of Embodiments 1-2, the present utility model provides a technical solution: Preferably, the leveling mechanism 4 includes an ironing roller 41 movably installed on the surface of the support side plate 21. A spring 32 is provided between the ironing roller 41 and the support side plate 21. A servo drive 42 is fixedly installed on the middle surface of the support side plate 21. A limiting roller 43 is fixedly installed on the control shaft of the servo drive 42, and the surface of the limiting roller 43 is movably connected to the inner surface of the support side plate 21. The flattening mechanism 5 includes a hydraulic rod 51 fixedly installed on the surface of the mounting rod 13. One end of the hydraulic rod 51 is fixedly installed with a pressing plate 52. A fixing plate 53 is fixedly installed on the surface of the support side plate 21. By providing the flattening mechanism 5, the position of the pressing plate 52 can be adjusted through the hydraulic rod 51 to cooperate with the fixing plate 53 to press the knitted fleece fabric after heating and leveling, which can effectively and quickly restore the specification of the knitted fleece fabric after heating, and at the same time, re-extrusion can be realized to improve the flatness.

[0029] Next, the working principle of the knitted fleece fabric leveling device will be specifically described.

[0030] As Figures 1-5 shown, when the leveling device is in use, the knitted fleece fabric is sequentially passed through the guiding roller 24, the lint-removing roller 33, the leveling mechanism 4 and the flattening mechanism 5, and finally connected to the winding roller group 26. The servo drive 42 is started to adjust the position of the limiting roller 43 so that the knitted fleece fabric can always be kept in a stretched state. Then, the position of the pressing plate 52 is adjusted through the hydraulic rod 51 and cooperated with the fixing plate 53 to compact the knitted fleece fabric. The rotating motor 25 is started to make the winding roller group 26 rotate to start winding and drive the knitted fleece fabric to move. During the movement, the lint on its surface can be removed by passing through the lint-removing roller 33, and it can be ironed flat by passing through the ironing roller 41.

[0031] The above has generally described the present utility model in detail. However, based on the present utility model, some modifications or improvements can be made, which are obvious to those of ordinary skill in the art. Therefore, the modifications or improvements made without departing from the spirit of the present utility model are within the protection scope of the present utility model.

Claims

1. A knitted fleece fabric flattening device, comprising a moving component (1), characterized in that: A conveying mechanism (2) is fixedly mounted on the top surface of the moving component (1), a hair-binding component (3) is movably mounted on the surface of the conveying mechanism (2), a flattening mechanism (4) is movably mounted in the middle of the conveying mechanism (2), and a flattening mechanism (5) is fixedly mounted on the surface of the moving component (1); The conveying mechanism (2) comprises a supporting unit and a conveying unit, and the supporting unit is fixedly mounted on the top surface of the moving component (1).

2. A knitted pile fabric flattening device according to claim 1, characterized in that: The moving assembly (1) comprises a support frame (11), a universal wheel (12) is fixedly mounted on the bottom surface of the support frame (11), and a mounting rod (13) is fixedly mounted on the surface of the support frame (11).

3. A knitted pile fabric flattening device according to claim 2, characterized in that: The support unit comprises a support side plate (21) fixedly mounted on the top surface of the support frame (11), a rotation groove (22) is provided on the surface of the support side plate (21), and an adjustment groove (23) is provided on the middle surface of the support side plate (21).

4. A knitted pile fabric flattening device according to claim 3, characterized in that: The conveying unit comprises a guide roller (24) movably mounted on the inner surface of a supporting side plate (21), a rotating motor (25) is fixedly mounted on the surface of the supporting side plate (21), and a winding roller group (26) is fixedly mounted on the rotating shaft of the rotating motor (25).

5. A knitted pile fabric flattening device according to claim 3, characterized in that: The hair-sticking assembly (3) comprises a movable groove (31) arranged on the surface of the supporting side plate (21), a spring (32) is fixedly mounted inside the supporting side plate (21), a hair-sticking roller (33) is fixedly mounted on one end of the spring (32), and a hair-sticking tape is arranged on the surface of the hair-sticking roller (33).

6. A knitted pile fabric flattening device according to claim 3, characterized in that: The leveling mechanism (4) comprises an ironing roller (41) movably mounted on the surface of the supporting side plate (21), a spring (32) being arranged between the ironing roller (41) and the supporting side plate (21), a servo drive (42) being fixedly mounted on the middle surface of the supporting side plate (21), a limiting roller (43) being fixedly mounted on the control shaft of the servo drive (42), and a surface of the limiting roller (43) being movably connected to an inner surface of the supporting side plate (21).

7. A knitted pile fabric flattening device according to claim 3, characterized in that: The flattening mechanism (5) comprises a hydraulic rod (51) fixedly mounted on the surface of the mounting rod (13), a flattening plate (52) fixedly mounted on one end of the hydraulic rod (51), and a fixing plate (53) fixedly mounted on the surface of the supporting side plate (21).

Images