Water-cooled jacket interface flange of high-temperature purification equipment

By designing the limit groove and transition fit positioning mandrel in the water-cooled sleeve interface flange of high-temperature purification equipment, the problem of water leakage in the flange flange of the water-cooled sleeve interface is solved, and the safe production and economical use of the equipment are achieved.

CN223049634UActive Publication Date: 2025-07-01SHANXI ZHONGDIAN NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202422344110.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-07-01
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

The welds of the traditional water-cooled casing interface flanges are prone to leakage, resulting in safety hazards of high-temperature purification equipment and affecting the safe production of equipment.

Method used

A water-cooled sleeve interface flange of a high-temperature purification equipment is designed. By setting a first through hole, a limiting groove and a water channel groove on the furnace body, and using a transitional cooperation between the positioning mandrel and the flange sleeve, a closed space is formed after welding to prevent cooling water from penetrateing into the furnace body.

Benefits of technology

Effectively prevent cooling water from leaking into the furnace body, ensure safe production of equipment, and the positioning mandrel can be reused, with economical and shape tolerance guaranteed.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223049634U_ABST
Patent Text Reader

Abstract

The utility model discloses a water-cooled jacket interface flange of high-temperature purification equipment, and belongs to the field of carbon-based material production equipment. The problem of water leakage at the welding part of the water-cooling sleeve interface flange and the water channel is solved; according to the technical scheme, the boiler comprises a boiler body, a first through hole is formed in the boiler body in a penetrating mode, a first limiting groove is formed in the first through hole, the diameter of the first limiting groove is larger than that of the first through hole, a water channel groove is formed between the first through hole and the boiler body, a second limiting groove is formed in the inner wall of the water channel groove, and the second limiting groove is lower than the upper end face of the boiler body. The second limiting groove is higher than the first limiting groove, a positioning mandrel is placed on the first limiting groove and is in transition fit with the first limiting groove, a flange sleeve is arranged outside the positioning mandrel in a sleeving mode, the flange sleeve is in transition fit with the positioning mandrel, and the lower end face of the flange sleeve is tightly welded to the upper end face of the furnace body. The first through hole, the positioning mandrel and the flange sleeve are coaxially arranged; a water retaining piece is arranged on the second limiting groove; the utility model is applied to high-temperature purification equipment.
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Description

Technical Field

[0001] The utility model provides a water-cooled sleeve interface flange for a high-temperature purification equipment, belonging to the technical field of carbon-based material production equipment. Background Art

[0002] During the use of the high-temperature purification equipment, the temperature can reach above 2300°C. In order to effectively reduce the influence of high temperature on rubber products such as vacuum pipeline seals, a water-cooling structure needs to be added to the vacuum pipeline flange sleeve in contact with the furnace body to reduce the temperature. The traditional water-cooled sleeve interface flange is "mid-character-shaped". As Figure 1 shown, the flange sleeve penetrates through the water baffle, water channel and furnace wall from the outside and then enters the furnace body. The furnace body and the flange sleeve are fixedly connected by welding, and then a water baffle is welded. The space surrounded by the water baffle, furnace body and flange sleeve forms a water channel. When the high-temperature purification equipment operates, the water channel is filled with cooling water. The flange sleeve of this structure is an integral body, which can well ensure the installation accuracy of the flange. However, the welds bear the action of heat and cold for a long time, which may cause water to enter the furnace body from the welds. If water leaks inside the furnace body during the operation of the high-temperature purification equipment, it will seriously affect the safe production of the equipment and cause serious safety accidents. Summary of the Utility Model

[0003] The utility model aims to solve the technical problem that water leakage at the welding joint between the water-cooled sleeve interface flange and the water channel affects the safe production of the equipment, and proposes a water-cooled sleeve interface flange for a high-temperature purification equipment. The purpose is to improve the hardware structure of the water-cooled sleeve interface flange to avoid the situation that cooling water enters the furnace body from the welds and prevent safety accidents caused by weld leakage.

[0004] To solve the above technical problems, the technical solution adopted by the utility model is: a water-cooled sleeve interface flange for a high-temperature purification equipment, including a furnace body, a first through hole is provided on the furnace body, a first limiting groove is opened in the first through hole, and the diameter of the first limiting groove is larger than the diameter of the first through hole;

[0005] A water channel groove is opened between the first through hole and the furnace body, a second limiting groove is opened on the inner wall of the water channel groove, the second limiting groove is lower than the upper end surface of the furnace body and higher than the first limiting groove;

[0006] A positioning mandrel is placed on the first limiting groove, and the positioning mandrel is in transitional fit with the first limiting groove;

[0007] A flange sleeve is sleeved outside the positioning mandrel, and the flange sleeve is in transitional fit with the positioning mandrel;

[0008] The lower end surface of the flange sleeve is tightly welded to the upper end surface of the furnace body;

[0009] The first through hole, the positioning mandrel, and the flange sleeve are coaxially arranged;

[0010] A water blocking member is arranged on the second limiting groove, and the water blocking member, the furnace body, and the flange sleeve form a sealed space.

[0011] Furthermore, the positioning mandrel includes a first positioning member that is in transitional fit with the first limiting groove. One end of the first positioning member is fixedly connected to a second positioning member that is in transitional fit with the first through hole. The other end of the first positioning member is fixedly connected to a handheld member, and the first positioning member and the second positioning member are coaxially arranged.

[0012] Furthermore, after the furnace body and the flange sleeve are welded, they are in a "mountain" shape.

[0013] Furthermore, the positioning mandrel is of a solid structure or a hollow structure.

[0014] Furthermore, the positioning mandrel is of an integral structure.

[0015] Furthermore, the handheld member is of a columnar structure or a handle structure.

[0016] Furthermore, a second through hole is provided on the positioning mandrel, and the axis of the second through hole is parallel to the axis of the first through hole.

[0017] Furthermore, the inner diameter of the flange sleeve is the same as the diameter of the first limiting groove.

[0018] Furthermore, a positioning shoulder is provided on the first positioning member, and the positioning shoulder cooperates with the first limiting groove.

[0019] Furthermore, the first positioning member and the handheld member are coaxially arranged.

[0020] The beneficial effects of the present utility model compared with the prior art are as follows:

[0021] 1. The flange sleeve of the present utility model is welded to the upper end surface of the furnace body, and the water blocking member is welded to the upper end surface of the water channel groove provided on the furnace body. The welds are all on the outer side of the furnace body, and the inner side of the furnace body is integrally arranged, effectively avoiding the situation that the cooling water in the water channel groove seeps into the furnace, and ensuring the safe production of the high-temperature purification equipment;

[0022] 2. The positioning mandrel of the present utility model is in transitional fit with the flange sleeve and in transitional fit with the through hole, that is, the positioning mandrel can be removed after the flange sleeve is welded to the furnace body, and the positioning mandrel can be reused, which is economical;

[0023] 3. The positioning mandrel of the present utility model is in transitional fit with the first limiting groove and the inner wall of the flange sleeve, which can effectively ensure the coaxiality of the flange sleeve and the first through hole on the furnace body, and ensure that the shape and position tolerances of the furnace body and the flange sleeve are within the standard range. Brief Description of the Drawings

[0024] The present utility model will be further described below in conjunction with the drawings:

[0025] Figure 1 It is a schematic structural view of a "middle"-shaped water-cooled sleeve interface flange;

[0026] Figure 2 It is a schematic view of the positional relationship between the water channel groove and the first through hole of the present utility model on the furnace body;

[0027] Figure 3 It is a schematic structural view of the positioning mandrel of the present utility model;

[0028] Figure 4 It is a schematic structural view of the assembled "mountain"-shaped water-cooled sleeve interface flange and the positioning mandrel of the present utility model;

[0029] Figure 5 It is a schematic structural view of the "mountain"-shaped water-cooled sleeve interface flange of the present utility model;

[0030] In the figure: 1 is the furnace body, 2 is the first through hole, 3 is the first limiting groove, 4 is the water channel groove, 5 is the positioning mandrel, 6 is the first positioning member, 7 is the second positioning member, 8 is the handheld part, 9 is the positioning shoulder, 10 is the flange sleeve, 11 is the second through hole, 12 is the second limiting groove, 13 is the water blocking member. Detailed Embodiment

[0031] In the present utility model, unless otherwise specified, the orientation words such as "upper, lower, top, bottom" are usually relative to the direction shown in the drawings, or relative to the vertical, perpendicular or gravitational direction of the component itself; similarly, for the convenience of understanding and description, "inner, outer" refer to the inner and outer of the contour of each component itself, but the above orientation words do not limit the present utility model.

[0032] As Figures 1 to 5 shown, the present utility model provides a water-cooled sleeve interface flange for a high-temperature purification equipment, including a furnace body 1, a first through hole 2 is provided on the furnace body 1, the first through hole penetrates through the inside and outside of the furnace body 1, a first limiting groove 3 is provided on the inner wall of the upper end of the first through hole 2, the first limiting groove 3 is close to the outside of the furnace body 1, the diameter of the first limiting groove 3 is larger than the diameter of the first through hole 2, a water channel groove 4 is provided between the first through hole 2 and the furnace body 1, a second limiting groove 12 is provided on the inner wall of the water channel groove, the second limiting groove 12 is lower than the upper end surface of the furnace body 1, and the second limiting groove 12 is higher than the first limiting groove 3.

[0033] A positioning mandrel 5 is placed on the first limiting groove 3. The positioning mandrel 5 includes a first positioning member 6. The bottom of the first positioning member 6 is in transitional fit with the first limiting groove 3. In this embodiment, the first positioning member 6 is cylindrical. One end of the first positioning member 6 is fixedly connected to a second positioning member 7. The second positioning member 7 is in transitional fit with the first through hole 2 at the lower end of the first limiting groove 3. In this embodiment, the second positioning member 7 is cylindrical, and the diameter of the second positioning member 7 is smaller than that of the first positioning member 6. The other end of the first positioning member 6 is fixedly connected to a handheld member 8. In this embodiment, the handheld member 8 is in a columnar structure or a handle structure, and the diameter of the handheld member 8 is smaller than that of the first through hole 2. Those skilled in the art can also make adaptive adjustments to the shape of the handheld member 8 as long as it is convenient for the operator to operate the positioning mandrel 5. The first positioning member 6 and the second positioning member 7 are coaxially arranged. In this embodiment, the first positioning member 6, the second positioning member 7 and the handheld member 8 are coaxially arranged. A positioning shoulder 9 is provided at one end of the first positioning member 6 close to the second positioning member 7, and a gap is left at the connection between the positioning shoulder 9 and the first limiting groove 3 to prevent the positioning mandrel 5 from wearing the first limiting groove 3. The positioning mandrel 5 is integrally provided.

[0034] A flange sleeve 10 is sleeved outside the positioning mandrel 5. The inner diameter of the flange sleeve 10 is the same as the diameter of the first limiting groove 3. The handheld member 8 of the positioning mandrel 5 can protrude from the upper end face of the flange sleeve 10. The flange sleeve 10 is in transitional fit with the positioning mandrel 5. Specifically, the lower end of the inner wall of the flange sleeve 10 is in transitional fit with the positioning mandrel 5. The first through hole 2, the positioning mandrel 5 and the flange sleeve 10 are coaxially arranged, and the lower end face of the flange sleeve 10 is welded to the peripheral of the upper end face of the furnace body 1. After the furnace body 1 and the flange sleeve 10 are welded, a "mountain" shape is formed.

[0035] Since the positioning mandrel 5 and the flange sleeve 10 are in transitional fit, and the positioning mandrel 5 and the first through hole 2 are in transitional fit, after the flange sleeve 10 is welded to the furnace body 1, the positioning mandrel 5 is removed.

[0036] The positioning mandrel 5 is of a solid structure or a hollow structure. In this embodiment, it is preferably of a solid structure.

[0037] If the positioning mandrel 5 is of a hollow structure, that is, a second through hole 11 is provided through the positioning mandrel 5, and the axis of the second through hole 11 is parallel to the axis of the first through hole 2. The wall thickness of the positioning mandrel 5 only needs to be able to support the flange sleeve 10 and the furnace body 1, and ensure the coaxiality of the through holes on the flange sleeve and the furnace body 1 when the flange sleeve 10 is welded to the furnace body 1, so as to ensure that the form and position tolerance between the furnace body 1 and the flange sleeve 10 is within the standard range. After the flange sleeve 10 is welded to the furnace body 1, the positioning mandrel 5 with a hollow structure can be removed. When the positioning mandrel 5 with a hollow structure is not removed, the inner diameter of the second through hole 11 is as large as possible under the condition of ensuring its support strength; ensure that the device connected to the end of the flange sleeve 10 away from the furnace body 1, the flange sleeve 10, and the positioning mandrel 5 with a hollow structure are adapted to each other.

[0038] A water retaining member 13 is welded on the second limiting groove 12. The upper end surface of the water retaining member 13 is flush with both ends of the furnace body 1. The upper end surface of the water retaining member 13 is higher than the welding joint between the flange sleeve 10 and the furnace body 1, and the lower end surface of the water retaining member 13 is lower than the welding joint between the flange sleeve 10 and the furnace body 1. The water retaining member 13, the furnace body 1, and the flange sleeve 10 form a closed space, which is the water channel groove 4. The water channel groove 4 is filled with cooling water, which can effectively reduce the temperature of the furnace body 1.

[0039] In the utility model, the flange sleeve 10 is welded to the upper end surface of the furnace body 1. The flange sleeve 10 is located outside the furnace body. The water retaining member 13 is welded to the upper end surface of the water channel groove 4 provided on the furnace body 1. Therefore, the welds are all on the outside of the furnace body 1, and the inside of the furnace body 1 is integrally arranged, effectively avoiding the situation that the cooling water in the water channel groove 4 seeps into the furnace, and ensuring the safe production of the high-temperature purification equipment. The positioning mandrel 5 of the utility model has an interference fit with the first limiting groove 3 and the inner wall of the flange sleeve 10, which can effectively ensure the coaxiality of the first through hole 2 on the flange sleeve 10 and the furnace body 1, and ensure that the form and position tolerance between the furnace body 1 and the flange sleeve 10 is within the standard range. After the flange sleeve 10 is welded to the furnace body 1, the positioning mandrel 5 is removed, and it can be reused, which has economy.

[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A water cooling jacket interface flange for high temperature purification equipment, characterized in that: It includes a furnace body (1), a first through hole (2) is penetrated through the furnace body (1), a first limiting groove (3) is provided in the first through hole (2), and the diameter of the first limiting groove (3) is larger than the diameter of the first through hole (2); A water channel groove (4) is provided between the first through hole (2) and the furnace body (1), a second limiting groove (12) is provided on the inner wall of the water channel groove (4), the second limiting groove (12) is lower than the upper end surface of the furnace body (1), and the second limiting groove (12) is higher than the first limiting groove (3); A positioning mandrel (5) is placed on the first limiting groove (3), and the positioning mandrel (5) is in transitional fit with the first limiting groove (3); A flange sleeve (10) is sleeved outside the positioning mandrel (5), and the flange sleeve (10) is in transitional fit with the positioning mandrel (5); The lower end surface of the flange sleeve (10) is tightly welded to the upper end surface of the furnace body (1); The first through hole (2), the positioning mandrel (5) and the flange sleeve (10) are coaxially arranged; A water retaining member (13) is provided on the second limiting groove (12), and a closed space is formed by the water retaining member (13), the furnace body (1) and the flange sleeve (10).

2. A water cooling jacket flange for high temperature purification equipment according to claim 1, characterized in that: The positioning mandrel (5) includes a first positioning member (6), the first positioning member (6) is in transitional fit with the first limiting groove (3), one end of the first positioning member (6) is fixedly connected with a second positioning member (7), the second positioning member (7) is in transitional fit with the first through hole (2), the other end of the first positioning member (6) is fixedly connected with a hand-held member (8), and the first positioning member (6) and the second positioning member (7) are coaxially arranged.

3. The water cooling jacket flange for high temperature purification equipment according to claim 1, characterized in that: After the furnace body (1) and the flange sleeve (10) are welded, they are in a "mountain" shape.

4. The water cooling jacket flange for high temperature purification equipment according to claim 1, characterized in that: The positioning mandrel (5) is of a solid structure or a hollow structure.

5. The water cooling jacket flange for high temperature purification equipment according to claim 1, characterized in that: The positioning mandrel (5) is of an integral structure.

6. A water cooling jacket flange for high temperature purification equipment according to claim 2, characterized in that: The hand-held member (8) is of a columnar structure or a handle structure.

7. The water cooling jacket flange for high temperature purification equipment according to claim 1, characterized in that: A second through hole (11) is penetrated through the positioning mandrel (5), and the axis of the second through hole (11) is parallel to the axis of the first through hole (2).

8. The water cooling jacket flange for high temperature purification equipment according to claim 1, characterized in that: The inner diameter of the flange sleeve (10) is the same as the diameter of the first limiting groove (3).

9. The water cooling jacket flange for high temperature purification equipment according to claim 2, characterized in that: A positioning shaft shoulder (9) is provided on the first positioning member (6), and the positioning shaft shoulder (9) cooperates with the first limiting groove (3).

10. The water cooling jacket flange for high temperature purification equipment according to claim 2, characterized in that: The first positioning member (6) and the hand-held member (8) are coaxially arranged.