Instrument supporting device

Abstract

The utility model provides an instrument supporting device which comprises an instrument support, an instrument assembly and a cable integration structure. The instrument support comprises a fixing frame and a structure supporting frame. The fixed frame is fixedly arranged on the ground; the structure supporting frame comprises an instrument supporting piece and a cable supporting piece. The instrument supporting piece is welded to the fixing frame, and the instrument assembly is fixed to the instrument supporting piece. The cable supporting piece is welded to the fixing frame, and the cable integrated structure is fixed to the cable supporting piece. The cable integrated structure is provided with a cable accommodating space for accommodating a cable, and the cable is connected with the instrument assembly. The instrument supporting device can improve the construction efficiency.

Description

Technical Field

[0001] The utility model relates to the technical field of nuclear power installation equipment, in particular to an instrument support device. Background Art

[0002] At a nuclear power construction site, instrument equipment needs to be installed to monitor the pressure of the fluid medium in the instrument pipe. The instrument equipment is connected to a remote control system through a cable. The installation sequence of the traditional installation process is instrument rack → instrument equipment → instrument pipe → cable path → sewage discharge, and each process is constructed separately.

[0003] However, during the peak construction period, the construction period is affected precisely due to the welding and installation of the instrument pipe. The main difficult welding joints of the instrument pipe are concentrated on the instrument rack. If constructed and installed according to the traditional process, a large amount of manpower and time are required, and there are also certain safety and quality risks during rush construction. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an instrument support device, which can reduce the number of instrument pipe welds during the peak construction period.

[0005] One aspect of the utility model provides an instrument support device, including an instrument support, an instrument assembly, and a cable integration structure; wherein, the instrument support includes a fixed frame and a structural support frame; the fixed frame is fixedly arranged on the ground; the structural support frame includes an instrument support member and a cable support member; the instrument support member is welded to the fixed frame, and the instrument assembly is fixed to the instrument support member; the cable support member is welded to the fixed frame, and the cable integration structure is fixed to the cable support member; the cable integration structure is provided with a cable accommodation space for accommodating a cable, and the cable is connected to the instrument assembly.

[0006] In one embodiment, the instrument support device further includes a sewage collection structure; the structural support frame further includes a sewage collection support member; the sewage collection support member is welded to the fixed frame, and the sewage collection structure is fixed to the sewage collection support member; the instrument assembly includes an instrument device and an instrument pipe connected to the instrument; the sewage collection structure is provided with a sewage accommodation space; the sewage collection structure is connected to the instrument pipe, and the instrument pipe is communicated with the sewage accommodation space, so that the medium in the instrument pipe can enter the sewage accommodation space.

[0007] In one embodiment, the fixed frame includes opposite first and second mounting surfaces; the instrument is mounted on the first mounting surface; the cable support member and the sewage collection support member are welded to the second mounting surface, and further the cable integration structure and the sewage collection structure are mounted on the second mounting surface.

[0008] In one embodiment, the cable support member includes a first cable support rod and a second cable support rod welded to the second mounting surface of the fixed frame, and the first cable support rod is parallel to the second cable support rod.

[0009] In one embodiment, the cable integration structure is L-shaped and includes a first integration part and a second integration part; the first integration part is perpendicular to the second integration part, and the cable accommodation spaces of the first integration part and the second integration part are communicated; the first integration part is mounted on the first cable support rod and the second cable support rod, and the free end of the second integration part faces downward.

[0010] In one embodiment, at least one through hole communicating with the cable accommodation space is formed in the first integration part; the cable located in the cable accommodation space passes through the through hole and is connected to the instrument.

[0011] In one embodiment, at least one sewage collection hole communicating with the sewage accommodation space is formed in the top surface of the sewage collection structure; the instrument pipe passes through the sewage collection hole and is connected to the sewage accommodation space.

[0012] In one embodiment, a sewage discharge pipe communicating with the sewage accommodation space is formed in the bottom surface of the sewage collection structure.

[0013] In one embodiment, the sewage collection structure includes a sewage collection structure main body and an opening and closing part; the sewage collection structure main body encloses to form the sewage accommodation space; the opening and closing part is disposed on the sewage collection structure main body in an openable and closable manner; when the opening and closing part is opened, at least part of the sewage accommodation space communicates with the outside.

[0014] In one embodiment, the sewage collection support member includes a first sewage collection support rod and a second sewage collection support rod welded to the second mounting surface of the fixed frame, and the first sewage collection support rod is parallel to the second sewage collection support rod; the first sewage collection support rod is located below the first cable support rod, and the second sewage collection support rod is located below the second cable support rod.

[0015] The instrument support device of the present utility model combines an instrument bracket, an instrument assembly, and a cable integration structure, prefabricates and welds the instrument assembly and the cable integration structure on the instrument bracket in advance, so that the installation of the instrument rack is no longer a simple bracket installation, which can reduce the number of instrument pipe welds during the peak construction period, reduce the input of personnel and time during the peak period, improve the construction efficiency, optimize the existing construction process, modularize the instrument support device, and can better concentrate the layout of the instruments, and can better control the quality and safety. And the cables are integrated through the cable integration structure, changing the original cable inlet mode, and can better realize the prefabrication of the device. Brief Description of the Drawings

[0016] The above and other features, properties, and advantages of the present utility model will become more apparent from the following description in conjunction with the drawings and embodiments, where:

[0017] Figure 1 is a schematic diagram of an embodiment of the instrument support device according to the present utility model;

[0018] Figure 2 is Figure 1 the front view of the instrument support device in

[0019] Figure 3 is Figure 1 the rear view of the instrument support device in Detailed Description of the Embodiments

[0020] Now, reference will be made in detail to the embodiments of the present utility model, one or more examples of which are shown in the drawings. Each example is provided to explain the present utility model, not to limit it. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made to the present utility model without departing from its scope or spirit. For example, features shown or described as part of one embodiment can be used with another embodiment to yield yet another embodiment. Accordingly, the present utility model is intended to cover such modifications and variations that fall within the scope of the appended claims and their equivalents.

[0021] As used herein, the terms "first", "second", "third", and "fourth" can be used interchangeably to distinguish one component from another, and are not intended to indicate the position or importance of each component. The terms "upstream" and "downstream" refer to the relative direction with respect to the flow of the fluid medium in the fluid medium path. For example, "upstream" refers to the direction from which the fluid medium flows, and "downstream" refers to the direction towards which the fluid medium flows. Among them, the fluid medium includes, but is not limited to, liquid media and gas media.

[0022] Figure 1 An embodiment of the instrument support device of the present utility model is shown. The instrument support device of the present utility model includes an instrument bracket 100, an instrument assembly 200, and a cable integration structure 300. Among them, the instrument bracket 100 serves to support the instrument assembly 200, the cable integration structure 300, and other accessory structures. The instrument bracket 100 includes a fixed frame 110 and a structural support frame. The fixed frame 110 is fixedly arranged on the ground or other reference planes.

[0023] As Figure 1As shown, the instrument support bracket 100 further includes two mounting plates 130. The fixed frame 110 is welded to the two mounting plates 130, and the two mounting plates 130 are respectively connected to the ground by bolts. The fixed frame 110 includes two columns 111 and a crossbar 112 that welds and fixes the two columns 111. The mounting plate 130 can be selected as a galvanized steel plate, with a specification of 200×200×6mm, and has holes at the four corners. The center distance between two holes on the same side is 120mm, and the hole diameter is φ10; the columns 111 and the crossbar 112 can be selected as 8# galvanized channel steel (specification: 80×43×5mm). The mounting plate 130 is fixedly connected to the columns 111 and between the columns 111 and the crossbar 112 by welding.

[0024] The structural support frame includes an instrument support and a cable support. Among them, the instrument support is used to support the instrument assembly 200, and the cable support is used to support the cable integrated structure 300.

[0025] The instrument assembly 200 includes an instrument device 210 and an instrument pipe connected to the instrument device 210. The instrument pipe further includes an instrument branch pipe 221 connected to the main pipe (not shown), that is, part of the fluid medium in the main pipe is diverted to the instrument branch pipe 221 for pressure measurement. The instrument branch pipe 221 is divided into a measurement branch 222 and a sewage discharge branch 223 through a tee. The measurement branch 222 is connected to the instrument device 210, and the pressure is measured through the instrument device 210; the sewage discharge branch 223 is connected to the sewage discharge device for sewage discharge. A secondary valve 224 is provided on the measurement branch 222, and a sewage discharge valve 225 is provided on the sewage discharge branch 223.

[0026] Combined with the instrument assembly 200, the instrument support successively includes a first instrument support rod 121a, a second instrument support rod 121b, a third instrument support rod 121c, and a fourth instrument support rod 121d from top to bottom. The first instrument support rod 121a and the third instrument support rod 121c are used to fix the instrument branch pipe 221 upstream of the measurement branch 222 and the sewage discharge branch 223, and can be fixed by U-bolts. The second instrument support rod 121b is used to fix the instrument device 210. As Figure 1 shown, the instrument device 210 is fixedly welded to the second instrument support rod 121b by an angle steel. The fourth instrument support rod 121d is used to fix the sewage discharge branch 223, and can be fixed by a U-bolt. And the U-bolt at this place is located upstream of the sewage discharge valve 225.

[0027] The first instrument support rod 121a, the third instrument support rod 121c, and the fourth instrument support rod 121d can be selected as galvanized angle steel with a specification of ∠40×4mm (that is, the lengths of both sides are 40mm and the thickness is 4mm, the same below). The second instrument support rod 121b can be selected as a galvanized steel pipe with a specification of DN50.

[0028] The first instrument support rod 121a and the column 111, the second instrument support rod 121b and the column 111, the third instrument support rod 121c and the column 111, and the third instrument support rod 121c and the column 111 are all fixedly connected by welding and are parallel to each other.

[0029] Since the instrument device 210 needs to be connected to a cable (not shown) for pressure measurement, and in the related art, the cable routing is random and not convenient for connecting to the instrument device 210. In this embodiment, the ends of the cables are integrated through the cable integration structure 300, which changes the original cable inlet mode, improves the aesthetics of the entire instrument support device, reduces the use of cable pipes, and facilitates cable termination. The cable support is welded to the fixed frame 110, and the cable integration structure 300 is fixed to the cable support. The cable integration structure 300 is provided with a cable accommodation space 301 for accommodating the cables.

[0030] Continue to refer to Figure 1 , the cable integration structure 300 is of a hollow structure, and the hollow part is the cable accommodation space 301, and the ends of the cables can be integrated into this space.

[0031] Furthermore, the cable integration structure 300 is in an L shape and specifically includes a first integration part 310 and a second integration part 320. The first integration part 310 is perpendicular to the second integration part 320, and the cable accommodation space 301 of the first integration part 310 is communicated with the cable accommodation space 301 of the second integration part 320, which is convenient for cable routing.

[0032] The cable support includes a first cable support rod 122a and a second cable support rod 122b. The first cable support rod 122a is parallel to the second cable support rod 122b, and both are welded to the fixed frame 110. The first integration part 310 is installed on the first cable support rod 122a and the second cable support rod 122b, and the free end of the second integration part 320 faces downward, so that the cables can be wired from below to the instrument device 210 above. The connection mode between the first integration part 310 and the first cable support rod 122a and the second cable support rod 122b can be selected as bolt connection to realize the detachable function of the cable integration structure 300.

[0033] The first cable support rod 122a and the second cable support rod 122b can be selected as galvanized angle steels with a specification of ∠63×6mm.

[0034] The first integration part 310 is provided with at least one through hole (not shown) communicated with the cable accommodation space 301. The cables located in the cable accommodation space 301 pass through the through holes and are connected to the instrument device 210. The number of through holes is adapted to the number of instrument devices 210. Such as Figure 1In the illustrated embodiment, the number of instrument devices 210 is four, so there are at least four through holes, which correspond to the instrument devices 210 one by one.

[0035] In the related art, the technical solution for instrument sewage discharge is that the instrument sewage is summarized to the sewage discharge main pipe of the instrument rack and led to the nearby pipeline sewage discharge main pipe or sewage ditch through the lower water outlet. When operating and maintaining, it is necessary to check the sewage discharge situation. In the existing construction process, the installed sewage discharge main pipe cannot achieve real-time viewing. It is necessary to remove the sewage discharge main pipe to observe, and a temporary sewage receiving bucket needs to be placed below.

[0036] In one embodiment, the instrument support device further includes a sewage collection structure 400. The sewage collection structure 400 is used to collect the fluid medium in the sewage discharge branch 223. The sewage collection structure 400 can visually observe the state of the fluid medium containing dirt during the later operation.

[0037] In this embodiment, the structure support frame further includes a sewage collection support member for supporting the sewage collection structure 400. The sewage collection support member is welded to the fixed frame 110, and the sewage collection structure 400 is fixed to the sewage collection support member. As Figure 1 shown, the sewage collection support member includes a first sewage collection support rod 123a and a second sewage collection support rod 123b welded to the fixed frame 110. The first sewage collection support rod 123a is parallel to the second sewage collection support rod 123b. The sewage collection structure 400 can be optionally welded and fixed to the first sewage collection support rod 123a and the second sewage collection support rod 123b through angle steel 440. The sewage collection structure 400 is detachably connected to the first sewage collection support rod 123a and the second sewage collection support rod 123b.

[0038] The first sewage collection support rod 123a and the second sewage collection support rod 123b can be optionally galvanized angle steel with a specification of ∠63×6mm.

[0039] The sewage collection structure 400 is provided with a dirt receiving space 401. The sewage collection structure 400 is connected to the sewage discharge branch 223 and is located downstream of the sewage discharge valve 225 on the sewage discharge branch 223. The sewage discharge branch 223 is communicated with the dirt receiving space 401 so that the fluid medium in the instrument branch pipe 221 can enter the dirt receiving space 401.

[0040] The sewage collection structure 400 includes a sewage collection structure main body 410 and an opening / closing part 420. The sewage collection structure main body 410 encloses to form the dirt receiving space 401. The opening / closing part 420 is movably provided on the sewage collection structure main body 410. As Figure 1 shown, the opening / closing part 420 is provided on the top surface of the sewage collection structure main body 410 and can be opened upward. When the opening / closing part 420 is opened, at least part of the dirt receiving space 401 is communicated with the outside, and the internal situation of the dirt receiving space 401 can be observed by opening the opening / closing part 420, which is convenient for maintenance and checking the sewage discharge situation.

[0041] The overall shape of the sewage collection structure 400 can be selected as tubular, square columnar, the shape shown in Figure 1 and other shapes.

[0042] The sewage collection structure 400 can be made of stainless steel, and the opening and closing part 420 can be made of stainless steel plate.

[0043] Since the sewage discharge branch 223 is located downstream of the instrument branch pipe 221 and is located below the instrument device 210 in terms of spatial position, the first sewage collection support rod 123a is located below the first cable support rod 122a, and the second sewage collection support rod 123b is located below the second cable support rod 122b.

[0044] At least one sewage collection hole communicating with the sewage collection space 401 is opened on the top surface of the sewage collection structure 400. The sewage discharge branch 223 passes through the sewage collection hole and is connected to the sewage collection space 401.

[0045] Combined with Figures 1 to 3 , a sewage discharge pipe 430 communicating with the sewage collection space 401 is opened on the bottom surface of the sewage collection structure 400. The sewage discharge pipe 430 can regularly discharge the sewage in the sewage collection space 401 in a centralized manner.

[0046] As Figure 1 shown, the fixed frame 110 includes opposite first mounting surfaces 110a and second mounting surfaces 110b. The instrument device 210 is mounted on the first mounting surface 110a, that is, the instrument device 210 is mounted on the front surface of the fixed frame 110. The cable support member and the sewage collection support member are welded to the second mounting surface 110b, that is, the back surface of the fixed frame 110. Furthermore, the cable integration structure 300 and the sewage collection structure 400 are mounted on the second mounting surface 110b, so that it is convenient for cable inlet and outlet, and it is also convenient to check the internal situation of the sewage collection space 401.

[0047] The instrument support device of the present utility model can be prefabricated before construction, and the width of the instrument support 100, that is, the distance between the two columns 111, can be adjusted according to the number of instrument devices 210 arranged centrally.

[0048] The instrument support device of the present utility model combines the instrument support 100, the instrument assembly 200, the cable integration structure 300 and the sewage collection structure 400, and prefabricates and welds the instrument assembly 200, the cable integration structure 300 and the sewage collection structure 400 on the instrument support 100 in advance, so that the installation of the instrument rack is no longer a simple bracket installation, and the instrument pipe can be prefabricated in advance, which can reduce the number of instrument pipe welds during the peak construction period, reduce the input of personnel and time during the peak period, improve the construction efficiency, optimize the existing construction process, and modularize the instrument support device can better centrally arrange the instrument devices 210, and can better achieve the control of quality and safety.

[0049] According to the practice at the construction site, there are more than 10,200 welds in total for the instrument pipes. The modular instrument support device of the present utility model can prefabricate 4,500 welds in advance, accounting for 44% of the total. Among them, it takes about 10 minutes for one weld (including cutting, grinding, and welding). During the peak period, 750 hours can be saved, greatly improving the construction efficiency.

[0050] Although the present utility model is disclosed above with preferred embodiments, it is not intended to limit the present utility model. Any person skilled in the art can make possible changes and modifications without departing from the spirit and scope of the present utility model. Therefore, any modifications, equivalent changes, and decorations made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall fall within the protection scope defined by the claims of the present utility model.

Claims

1. An instrument support device, characterized in that: It includes an instrument bracket, an instrument assembly and a cable integrated structure; wherein, The instrument bracket includes a fixed frame and a structural support frame; The fixed frame is fixedly arranged on the ground; The structural support frame includes an instrument support and a cable support; The instrument support is welded to the fixed frame, and the instrument assembly is fixed to the instrument support; The cable support is welded to the fixed frame, and the cable integrated structure is fixed to the cable support; The cable integrated structure is provided with a cable receiving space for accommodating cables, and the cables are connected to the instrument assembly.

2. The instrument support device according to claim 1, characterized in that: The instrument support device also includes a dirt collection structure; The structural support frame also includes a dirt collection support; The dirt collection support is welded to the fixed frame, and the dirt collection structure is fixed to the dirt collection support; The instrument assembly includes an instrument device and an instrument tube connected to the instrument; The dirt collecting structure is provided with a dirt receiving space; The dirt collecting structure is connected to the instrument pipe, and the instrument pipe is communicated with the dirt containing space, so that the medium in the instrument pipe can enter the dirt containing space.

3. The instrument support device according to claim 2, characterized in that: The fixing frame comprises a first mounting surface and a second mounting surface opposite to each other; The instrument is mounted on the first mounting surface; The cable support and the dirt collection support are welded to the second installation surface, and then the cable integration structure and the dirt collection structure are installed on the second installation surface.

4. The instrument support device according to claim 3, characterized in that: The cable support member includes a first cable support rod and a second cable support rod welded to the second mounting surface of the fixing frame, wherein the first cable support rod is parallel to the second cable support rod.

5. The instrument support device according to claim 4, characterized in that: The cable integrated structure is L-shaped and includes a first integrated part and a second integrated part; The first integrated part is perpendicular to the second integrated part, and the cable receiving space of the first integrated part is connected to the cable receiving space of the second integrated part; The first integrated part is installed on the first cable support rod and the second cable support rod, and the free end of the second integrated part faces downward.

6. The instrument support device according to claim 5, characterized in that: The first integrated part is provided with at least one through hole communicating with the cable receiving space; The cable located in the cable accommodating space passes through the through hole and is connected to the instrument.

7. The instrument support device according to any one of claims 4 to 6, characterized in that: The top surface of the dirt collecting structure is provided with at least one dirt collecting hole connected to the dirt containing space; The instrument pipe passes through the dirt collecting hole and is communicated with the dirt containing space.

8. The instrument support device according to claim 7, characterized in that: A sewage pipe communicating with the sewage receiving space is provided on the bottom surface of the sewage collecting structure.

9. The instrument support device according to claim 7, characterized in that: The sewage collecting structure comprises a sewage collecting structure main body and an opening and closing part; The waste collection structure body encloses and forms the waste receiving space; The opening and closing portion can be opened and closed on the dirt collecting structure body; When the opening and closing portion is opened, at least a portion of the dirt receiving space is communicated with the outside.

10. The instrument support device according to any one of claims 4 to 6, characterized in that: The dirt collecting support member comprises a first dirt collecting support rod and a second dirt collecting support rod welded to the second mounting surface of the fixed frame, wherein the first dirt collecting support rod is parallel to the second dirt collecting support rod; The first dirt collecting support rod is located below the first cable support rod, and the second dirt collecting support rod is located below the second cable support rod.

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