Flue gas emission pretreatment device

By adopting a dust removal structure and vibration structure driven by the motor in the flue gas emission pretreatment device, the problems of device blockage and equipment corrosion are solved, and the filtration efficiency and the uptime of the device are improved.

CN223050052UActive Publication Date: 2025-07-01SHANDONG GUANGCE ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202520654506.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-09
Publication Date
2025-07-01
Estimated Expiration
2035-04-09

AI Technical Summary

Technical Problem

Existing flue gas emission pretreatment devices are prone to blockage during operation, resulting in a decrease in filtration efficiency, requiring frequent cleaning and maintenance, and particulate matter corrodes the equipment, increasing energy consumption.

Method used

A flue gas emission pretreatment device is designed, and a control motor drives dust removal structure and vibration structure. Through the slap of the dustproof net and the vibration of the smoke exhaust pipe, dust and particulate matter in the flue gas are removed, equipment corrosion is reduced, and filtration efficiency is improved.

Benefits of technology

Through the automated dust removal and vibration structure, the filtration efficiency of the dustproof net is improved, maintenance frequency and energy consumption are reduced, and the uptime of the device is extended.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of flue gas emission pretreatment devices, in particular to a flue gas emission pretreatment device which comprises a flue gas exhaust pipe and a purification furnace, a pipeline is fixedly connected between the flue gas exhaust pipe and the purification furnace, a dust screen is fixedly mounted in the flue gas exhaust pipe, and a gas outlet pipe is fixedly connected to the side wall of the purification furnace. The dust removal structure drives the rotating wheel to flap the dust screen, so that dust and particulate matter on the dust screen fall off, the filtering efficiency of the dust screen is improved, frequent replacement and cleaning by workers are reduced, normal operation of the device is guaranteed, the device is flapped and vibrated through the vibration structure, and the dust removal efficiency of the dust screen is improved. And whether screws of the smoke exhaust pipe are loosened due to smoke corrosion is checked, so that the occurrence of equipment faults is reduced, and the energy consumption of the device action is also reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of flue gas emission pretreatment devices, in particular to a flue gas emission pretreatment device. Background Art

[0002] Flue gas is a mixture of gas and soot, and is the main cause of polluting the atmosphere in residential areas. The composition of flue gas is very complex. The gas includes water vapor, sulfur dioxide, nitrogen, oxygen, carbon monoxide, carbon dioxide, hydrocarbons, nitrogen oxides, etc. The soot includes ash of fuel, coal particles, oil droplets, and high-temperature pyrolysis products, etc. It seriously pollutes the environment and affects human health. In high-temperature industrial production, the high-temperature flue gas generated is more harmful. It not only destroys the ecological environment, but also causes thermal pollution to the environment due to its high temperature.

[0003] The prior art discloses a flue gas emission pretreatment device with the publication number of CN210613218U. This patent proposes to recycle the spray water by means of water circulation. However, this device is prone to blockage during operation. The main reason is that dust and particulate matter in the flue gas will adhere to the filter, resulting in a decrease in filtration efficiency. Even frequent cleaning and maintenance are required. Moreover, during the filtration process, the particulate matter will also corrode the equipment, resulting in equipment failure and an increase in energy consumption of the device. Summary of the Utility Model

[0004] In order to achieve the above object, the utility model adopts the following technical solutions:

[0005] A flue gas emission pretreatment device includes:

[0006] An exhaust pipe and a purification furnace. A pipe is fixedly connected between the exhaust pipe and the purification furnace. A dust-proof net is fixedly installed in the exhaust pipe. An air outlet pipe is fixedly connected to the side wall of the purification furnace.

[0007] A dust removal structure is installed in the exhaust pipe. The dust removal structure includes a control motor fixedly installed on the lower side of the exhaust pipe. The output end of the control motor is fixedly installed with a driving shaft. A first spur gear is fixedly sleeved on the outer side of the driving shaft. The side wall of the exhaust pipe is rotatably connected with a plurality of rotating shafts. A second spur gear is fixedly sleeved on the outer sides of the plurality of rotating shafts. The second spur gears are meshed with each other. A push plate is connected to the outer side of one of the rotating shafts through a reciprocating assembly.

[0008] Preferably, the reciprocating assembly includes a turntable fixedly sleeved on the rotating shaft. A rotating rod is fixedly connected to the outer side of the turntable. A sliding rod is slidably connected to the side wall of the exhaust pipe. One end of the sliding rod is fixedly connected with a sliding rail. A connecting plate is fixedly connected to the side wall of the sliding rail. The side wall of the connecting plate is fixedly connected with the push plate.

[0009] Preferably, the dust removal structure also includes a rotating shaft 1 rotatably connected to the side wall of the smoke exhaust pipe, the rotating shaft 1 and the outer side of the driving shaft are fixedly sleeved with bevel gears, and the two bevel gears are meshed with each other, the side wall of the smoke exhaust pipe is rotatably connected to a rotating shaft 2, the rotating shaft 1 and the rotating shaft 2 are transmission connected via a pulley assembly, the outer side of the rotating shaft 2 is fixedly sleeved with a rotating wheel, the side wall of the rotating wheel is rotatably connected to a plurality of movable plates, and a spring 1 is fixedly connected between the movable plate and the rotating wheel.

[0010] Preferably, a vibration structure is installed on the smoke exhaust pipe, and the vibration structure includes a cam fixedly sleeved on the outside of a rotating shaft, the side wall of the smoke exhaust pipe is fixedly connected to a support plate, the side wall of the support plate is slidably connected to a push rod, the lower end of the push rod is rotatably connected to a pulley, the pulley matches the cam, a spring 2 is fixedly connected between the push rod and the support plate, and a push block is fixedly installed on the upper end of the push rod.

[0011] Preferably, a plurality of support columns are fixedly installed on the smoke exhaust pipe and the lower side of the purification furnace, and a plurality of column feet are fixedly connected to the lower side of the support.

[0012] Preferably, a smoke collection box is slidably mounted on the lower side of the smoke exhaust pipe.

[0013] Preferably, a sensor is fixedly installed in the smoke collection box.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The utility model controls the motor to drive the dust removal structure, and beats the dust net through the rotating wheel, so that the dust and particles on the dust net fall off, increasing the filtering efficiency of the dust net, eliminating the need for frequent replacement and cleaning by staff, ensuring the normal operation of the device, and reducing maintenance costs and labor costs;

[0016] 2. The utility model controls the motor to drive the vibration structure to vibrate and beat the side wall of the smoke exhaust pipe through the vibration plate to check whether the screws of the smoke exhaust pipe are loose due to smoke corrosion, thereby reducing the occurrence of equipment failures and the energy consumption of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a three-dimensional structural schematic diagram of a flue gas emission pretreatment device proposed by the utility model;

[0018] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0019] Figure 3 This is a cross-sectional view of the internal structure of a flue gas emission pretreatment device proposed by the utility model;

[0020] Figure 4 Schematic diagram of the dust removal structure of a flue gas emission pretreatment device proposed by the present utility model;

[0021] Figure 5 Schematic three-dimensional structure diagram of the runner;

[0022] Figure 6 Schematic three-dimensional structure diagram of the dust collection box.

[0023] In the figure: 1, exhaust pipe; 2, purification furnace; 3, pipeline; 4, air outlet pipe; 5, control motor; 6, drive shaft; 7, first spur gear; 8, rotating shaft; 9, second spur gear; 10, turntable; 11, rotating rod; 12, sliding rod; 13, slide rail; 14, connecting plate; 15, push plate; 16, first rotating shaft; 17, bevel gear; 18, second rotating shaft; 19, pulley assembly; 20, runner; 21, movable plate; 22, first spring; 23, cam; 24, support plate; 25, ejector rod; 26, pulley; 27, top block; 28, support column; 29, dust collection box; 30, sensor; 31, dust-proof net; 32, second spring. Specific implementation mode

[0024] Referring to Figures 1-6 , a flue gas emission pretreatment device includes:

[0025] An exhaust pipe 1 and a purification furnace 2. A plurality of support columns 28 are fixedly installed on the lower side of the exhaust pipe 1 and the purification furnace 2. The lower sides of the support columns 28 are fixedly connected with a plurality of column feet. The column feet and the support columns 28 play a supporting role for the exhaust pipe 1 and the purification furnace 2. A pipeline 3 is fixedly connected between the exhaust pipe 1 and the purification furnace 2. A dust-proof net 31 is fixedly installed in the exhaust pipe 1. An air outlet pipe 4 is fixedly connected to the side wall of the purification furnace 2;

[0026] A dust removal structure is installed in the smoke exhaust pipe 1, and the dust removal structure includes a control motor 5 fixedly installed on the lower side of the smoke exhaust pipe 1, a drive shaft 6 is fixedly installed on the output end of the control motor 5, a spur gear 1 7 is fixedly sleeved on the outer side of the drive shaft 6, a plurality of rotating shafts 8 are rotatably connected to the side wall of the smoke exhaust pipe 1, a plurality of rotating shafts 8 are fixedly sleeved on the outer sides of the plurality of rotating shafts 8, the spur gears 2 9 are meshed with each other, one of the spur gears 2 9 is meshed with the spur gear 1 7, a push plate 15 is connected to the outer side of the rotating shaft 8 through a reciprocating assembly, the reciprocating assembly includes a turntable 10 fixedly sleeved on the rotating shaft 8, a rotating rod 11 is fixedly connected to the outer side of the turntable 10, a sliding rod 12 is slidably connected to the side wall of the smoke exhaust pipe 1, a sliding rail 13 is fixedly connected to one end of the sliding rod 12, a connecting plate 14 is fixedly connected to the side wall of the sliding rail 13, a side wall of the connecting plate 14 is fixedly connected to the push plate 15, a smoke and dust collecting box 29 is slidably installed on the lower side of the smoke exhaust pipe 1, and the push plate 15 pushes the dust into the smoke In the collection box 29, a sensor 30 is fixedly installed in the smoke collection box 29. The sensor 30 is a device that receives signals or stimuli and responds, and can convert the physical quantity or chemical quantity to be measured into another corresponding output device. When dust overflows the sensor 30, it can remind the staff to replace it. This is a prior art and will not be described in detail. When the side wall of the smoke exhaust pipe 1 is rotatably connected to the rotating shaft 16, the rotating shaft 16 and the outer side of the driving shaft 6 are fixedly sleeved with a bevel gear 17, and the two bevel gears 17 are meshed with each other. The side wall of the smoke exhaust pipe 1 is rotatably connected to the rotating shaft 2 18, and the rotating shaft 16 and the rotating shaft 2 18 are connected through a pulley assembly 19. The pulley assembly 19 consists of two pulleys and a belt. The outer side of the rotating shaft 2 18 is fixedly sleeved with a rotating wheel 20, and the side wall of the rotating wheel 20 is rotatably connected to multiple movable plates 21, and a spring 22 is fixedly connected between the movable plate 21 and the rotating wheel 20;

[0027] A vibration structure is installed on the smoke exhaust pipe 1, and the vibration structure includes a cam 23 fixedly sleeved on the outside of the rotating shaft 16. A support plate 24 is fixedly connected to the side wall of the smoke exhaust pipe 1, and a push rod 25 is slidably connected to the side wall of the support plate 24. A pulley 26 is rotatably connected to the lower end of the push rod 25, and the pulley 26 matches the cam 23. A spring 232 is fixedly connected between the push rod 25 and the support plate 24. A push block 27 is fixedly installed on the upper end of the push rod 25, and the push block 27 can slap the side wall of the smoke exhaust pipe 1.

[0028] In the present utility model, the staff member turns on the control motor 5, and the drive shaft 6 is driven to rotate by the control motor 5. The drive shaft 6 drives the first rotating shaft 16 to rotate through two bevel gears 17. The first rotating shaft 16 drives the second rotating shaft 18 to rotate through the pulley assembly 19. The second rotating shaft 18 drives the movable plate 21 on its side wall through the runner 20 to slap the dust-proof net 31, so that the dust accumulated on the dust-proof net 31 falls off. The drive shaft 6 drives the rotating shaft 8 to rotate through the first spur gear 7 and the second spur gear 9. The rotating shaft 8 drives the slide rail 13 to move through the turntable 10 and the rotating rod 11. The turntable 10 and the rotating rod 11 form an eccentric wheel assembly. The slide rail 13 makes a reciprocating motion under the limiting action of the slide rod 12, and drives the push plate 15 to make a reciprocating motion through the connecting plate 14, so as to push the dust and make it fall into the smoke and dust collection box 29, completing the automatic cleaning of the dust, increasing the filtering efficiency of the dust-proof net 31, reducing the situation that the staff member frequently replaces and cleans, ensuring the normal operation of the device, reducing the maintenance cost and labor cost. At the same time, the first rotating shaft 16 drives the pulley 26 to move through the cam 23. Due to the limiting action of the support plate 24 on the ejector rod 25, the pulley 26 moves up and down along its surface under the rotation of the cam 23. The ejector rod 25 can rebound better through the second spring 32. The ejector rod 25 drives the ejector block 27 to collide with the side wall of the exhaust pipe 1 to check whether the screws of the exhaust pipe 1 are loose due to the corrosion of the flue gas, reducing the occurrence of equipment failures and also reducing the energy consumption of the device.

Claims

1. A flue gas emission pretreatment device, comprising a flue gas exhaust pipe (1) and a purification furnace (2), characterized in that: A pipe (3) is fixedly connected between the smoke exhaust pipe (1) and the purification furnace (2); a dustproof net (31) is fixedly installed inside the smoke exhaust pipe (1); and an air outlet pipe (4) is fixedly connected to the side wall of the purification furnace (2); A dust removal structure is installed in the smoke exhaust pipe (1), and the dust removal structure comprises a control motor (5) fixedly installed on the lower side of the smoke exhaust pipe (1), a drive shaft (6) fixedly installed on the output end of the control motor (5), a spur gear 1 (7) fixedly sleeved on the outer side of the drive shaft (6), a plurality of rotating shafts (8) rotatably connected to the side wall of the smoke exhaust pipe (1), a plurality of spur gears 2 (9) fixedly sleeved on the outer sides of the plurality of rotating shafts (8), the spur gears 2 (9) meshing with each other, one of the spur gears 2 (9) meshing with the spur gear 1 (7), and a push plate (15) connected to the outer side of the rotating shaft (8) via a reciprocating assembly.

2. A flue gas emission pretreatment device according to claim 1, characterized in that: The reciprocating assembly comprises a turntable (10) fixedly sleeved on a rotating shaft (8), a turntable (11) fixedly connected to the outer side of the turntable (10), a sliding rod (12) slidably connected to the side wall of the smoke exhaust pipe (1), a sliding rail (13) fixedly connected to one end of the sliding rod (12), a connecting plate (14) fixedly connected to the side wall of the sliding rail (13), and a side wall of the connecting plate (14) fixedly connected to a push plate (15).

3. A flue gas emission pretreatment device according to claim 1, characterized in that: The dust removal structure further comprises a rotating shaft 1 (16) rotatably connected to the side wall of the smoke exhaust pipe (1), a bevel gear (17) being fixedly sleeved on the outer sides of the rotating shaft 1 (16) and the driving shaft (6), and the two bevel gears (17) are meshed with each other, a rotating shaft 2 (18) is rotatably connected to the side wall of the smoke exhaust pipe (1), the rotating shaft 1 (16) and the rotating shaft 2 (18) are transmission-connected via a pulley assembly (19), a rotating wheel (20) is fixedly sleeved on the outer side of the rotating shaft 2 (18), a plurality of movable plates (21) are rotatably connected to the side wall of the rotating wheel (20), and a spring 1 (22) is fixedly connected between the movable plate (21) and the rotating wheel (20).

4. A flue gas emission pretreatment device according to claim 1, characterized in that: A vibration structure is installed on the smoke exhaust pipe (1), and the vibration structure includes a cam (23) fixedly sleeved on the outside of the rotating shaft (16); a support plate (24) is fixedly connected to the side wall of the smoke exhaust pipe (1); a push rod (25) is slidably connected to the side wall of the support plate (24); a pulley (26) is rotatably connected to the lower end of the push rod (25); the pulley (26) matches the cam (23); a spring (32) is fixedly connected between the push rod (25) and the supporting plate (24); and a push block (27) is fixedly installed on the upper end of the push rod (25).

5. The flue gas emission pretreatment device according to claim 1, characterized in that: A plurality of support columns (28) are fixedly mounted on the lower side of the smoke exhaust pipe (1) and the purification furnace (2), and a plurality of column feet are fixedly connected to the lower side of the support columns (28).

6. A flue gas emission pretreatment device according to claim 1, characterized in that: A smoke collection box (29) is slidably mounted on the lower side of the smoke exhaust pipe (1).

7. A flue gas emission pretreatment device according to claim 6, characterized in that: A sensor (30) is fixedly installed in the smoke and dust collection box (29).

Citation Information

Patent Citations

  • Flue gas emission pretreatment device for production enterprise

    CN210613218U