Combined module, air conditioner outdoor unit and air conditioner
By adopting a combined module design of casing heat exchanger and gas-liquid separator in the air-conditioning external unit, the problems of low assembly efficiency and large layout space are solved, and more efficient assembly and smaller chassis space requirements are achieved.
Patent Information
- Application Number
- CN202421825477.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The assembly efficiency of existing air conditioning units is low and the chassis layout space is large.
The casing heat exchanger is spiraled in the up and down direction, and the accommodating cavity is arranged, and the gas-liquid separator is installed in the accommodating cavity, which is fixedly connected to the casing heat exchanger to form a combined module to reduce the action of installing the gas-liquid separator separately.
By reducing the action of installing the gas-liquid separator, the assembly efficiency of the air-conditioning external unit is improved and the layout space requirement of the chassis is reduced.
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Figure CN223050126U_ABST
Abstract
Description
Technical Field
[0001] This application relates to, but is not limited to, the field of air conditioning technology, and specifically refers to a combined module, an outdoor unit of an air conditioner, and an air conditioner. Background Art
[0002] The existing outdoor unit of an air conditioner includes a chassis, a tube-in-tube heat exchanger, a liquid storage tank, and a gas-liquid separator. The tube-in-tube heat exchanger, the liquid storage tank, and the gas-liquid separator are separately installed on the chassis. The assembly efficiency of this kind of outdoor unit of an air conditioner is relatively low, and a large layout space is required on the chassis. Summary of the Utility Model
[0003] An embodiment of this application provides a combined module, including: a tube-in-tube heat exchanger, which is spirally arranged in the up-down direction and encloses an accommodation cavity; and a gas-liquid separator, which is arranged in the accommodation cavity and fixedly connected to the tube-in-tube heat exchanger.
[0004] In some exemplary embodiments, the combined module further includes: a liquid storage tank, which is arranged in the accommodation cavity and fixedly connected to the tube-in-tube heat exchanger.
[0005] In some exemplary embodiments, the combined module further includes: a first bracket, which is arranged in the accommodation cavity and fixedly connected to the tube-in-tube heat exchanger; a second bracket, which is arranged on the gas-liquid separator and fixedly connected to the first bracket; and a third bracket, which is arranged on the liquid storage tank and fixedly connected to the first bracket.
[0006] In some exemplary embodiments, the gas-liquid separator, the liquid storage tank, the first bracket, the second bracket, and the third bracket are all vertically arranged, and in the horizontal direction: the tube-in-tube heat exchanger, the gas-liquid separator, and the liquid storage tank are spaced apart from each other, the second bracket is located between the gas-liquid separator and the first bracket, and the third bracket is located between the liquid storage tank and the first bracket.
[0007] In some exemplary embodiments, the second bracket is provided with a first positioning portion and a first connecting portion, the first bracket is provided with a first positioning mating portion and a first connecting mating portion, the first positioning portion and the first positioning mating portion cooperate for pre-positioning, and the first connecting portion and the first connecting mating portion cooperate for fixed connection.
[0008] In some exemplary embodiments, the third bracket is provided with a second positioning portion and a second connecting portion, the first bracket is provided with a second positioning mating portion and a second connecting mating portion, the second positioning portion and the second positioning mating portion cooperate for pre-positioning, and the second connecting portion and the second connecting mating portion cooperate for fixed connection.
[0009] In some exemplary embodiments, a slot is provided at the lower part of the first bracket, a first flanging is provided at the upper end of the first bracket, and the first flanging is provided with a first jack, a first screw connection fitting hole, a second jack, and a second screw connection fitting hole. A second flanging is provided at the upper end of the second bracket, and the second flanging is provided with a first inserting rib and a first screw hole. A third inserting rib is formed at the lower end of the second bracket. A third flanging is provided at the upper end of the third bracket, and the third flanging is provided with a second inserting rib and a second screw hole. The first inserting rib is inserted into the first jack, the third inserting rib is inserted into the slot, the first screw hole and the first screw connection fitting hole are fixedly connected by a screw, the second inserting rib is inserted into the second jack, and the second screw hole and the second screw connection fitting hole are fixedly connected by a screw. Wherein, the first positioning portion includes the first inserting rib and the third inserting rib, the first positioning fitting portion includes the first jack and the slot, the first connecting portion includes the first screw hole, the first connecting fitting portion includes the first screw connection fitting hole, the second positioning portion includes the second inserting rib, the second positioning fitting portion includes the second jack, the second connecting portion includes the second screw hole, and the second connecting fitting portion includes the second screw connection fitting hole.
[0010] In some exemplary embodiments, the shell-and-tube heat exchanger has a refrigerant flow path and a water flow path. The lower end of the refrigerant flow path has a first interface, and the upper end has a second interface. The lower end of the liquid storage tank has a fifth interface. The upper end of the gas-liquid separator has a sixth interface and a seventh interface. The combined module further includes: a refrigerant pipe, the lower end of which has a third interface and the upper end has a fourth interface; and a tee joint connecting the first interface, the third interface, and the fifth interface.
[0011] In some exemplary embodiments, the water flow path has an eighth interface and a ninth interface, and the eighth interface and the ninth interface extend out toward the same side of the shell-and-tube heat exchanger. The combined module further includes: a fixing plate located outside the shell-and-tube heat exchanger and fixedly sleeved on the eighth interface and the ninth interface.
[0012] The embodiment of the present application further provides an outdoor unit of an air conditioner, including the combined module described in any of the above embodiments.
[0013] The embodiment of the present application further provides an air conditioner, including the outdoor unit of the air conditioner described in any of the above embodiments.
[0014] The combined module provided by the embodiment of the present application has a sleeve heat exchanger spirally arranged in the up-and-down direction and enclosing a receiving cavity. The gas-liquid separator is arranged in the receiving cavity, and the space inside the receiving cavity is utilized. In this way, when the combined module is installed on the chassis of the outdoor unit of the air conditioner, the layout space required on the chassis can be reduced. Moreover, the sleeve heat exchanger and the gas-liquid separator are delivered as a combined module. In this way, when the combined module is installed on the chassis, the operation of installing the gas-liquid separator is omitted, and the assembly efficiency of the outdoor unit of the air conditioner can be improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 FIG. 6 is a schematic perspective view of a combined module from one perspective in some embodiments of the present application;
[0016] Figure 2 is Figure 1 FIG. 7 is a schematic perspective view of the combined module shown from another perspective;
[0017] Figure 3 is Figure 1 FIG. 8 is a schematic perspective view of the combined module after removing the connected gas-liquid separator and the second bracket;
[0018] Figure 4 is Figure 3 FIG. 9 is a partial exploded structural view of the structure shown;
[0019] Figure 5 is Figure 1 FIG. 10 is a schematic cross-sectional view of the combined module shown.
[0020] In the drawings, the list of components represented by each reference numeral is as follows:
[0021] 100 Sleeve heat exchanger, 110 First bracket, 111 Slot, 112 First flange, 113 First jack, 114 Second jack, 120 Refrigerant flow path, 121 First interface, 122 Second interface, 130 Water flow path, 131 Eighth interface, 132 Ninth interface, 140 Receiving cavity, 200 Gas-liquid separator, 210 Second bracket, 211 Second flange, 212 First insertion rib, 213 Third insertion rib, 220 Seventh interface, 230 Sixth interface, 300 Liquid storage tank, 310 Third bracket, 311 Third flange, 312 Second insertion rib, 320 Fifth interface, 400 Refrigerant pipe, 410 Third interface, 420 Fourth interface, 500 Three-way joint, 600 Fourth bracket, 700 Fixed plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] The principles and features of the present application will be described below with reference to the drawings. The examples given are only used to explain the present application and are not intended to limit the scope of the present application.
[0023] The outdoor unit of the air conditioner provided by the embodiment of the present application includes a combined module. As shown in Figures 1 to 5As shown, the combined module includes: a shell-and-tube heat exchanger 100, which is spirally arranged in the vertical direction and encloses an accommodation cavity 140; and a gas-liquid separator 200, which is arranged in the accommodation cavity 140 and fixedly connected to the shell-and-tube heat exchanger 100.
[0024] The shell-and-tube heat exchanger is spirally arranged in the vertical direction and encloses an accommodation cavity 140. The gas-liquid separator 200 is arranged in the accommodation cavity 140, and the space inside the accommodation cavity 140 is utilized. In this way, when the combined module is installed on the chassis of the outdoor unit of the air conditioner, the layout space required on the chassis can be reduced; moreover, the shell-and-tube heat exchanger 100 and the gas-liquid separator 200 are delivered as a combined module. In this way, when the combined module is installed on the chassis, the operation of installing the gas-liquid separator 200 is omitted, and the assembly efficiency of the outdoor unit of the air conditioner can be improved.
[0025] In some examples, such as Figures 1 to 5 As shown, the combined module further includes: a liquid storage tank 300, which is arranged in the accommodation cavity 140 and fixedly connected to the shell-and-tube heat exchanger 100.
[0026] The liquid storage tank 300 is also arranged in the accommodation cavity 140, and the space inside the accommodation cavity 140 is also utilized. In this way, when the combined module is installed on the chassis of the outdoor unit of the air conditioner, the layout space required on the chassis can be further reduced; moreover, the shell-and-tube heat exchanger 100, the liquid storage tank 300 and the gas-liquid separator 200 are delivered as a combined module, and the operations of installing the liquid storage tank 300 and the gas-liquid separator 200 are omitted, and the assembly efficiency of the outdoor unit of the air conditioner can be improved.
[0027] In some examples, such as Figures 1 to 5 As shown, the combined module further includes: a first bracket 110, which is arranged in the accommodation cavity 140 and fixedly connected to the shell-and-tube heat exchanger 100; a second bracket 210, which is arranged on the gas-liquid separator 200 and fixedly connected to the first bracket 110; and a third bracket 310, which is arranged on the liquid storage tank 300 and fixedly connected to the first bracket 110, so as to assemble the shell-and-tube heat exchanger 100, the gas-liquid separator 200 and the liquid storage tank 300 together. This solution has a simple structure and is easy to operate.
[0028] In some embodiments, such as Figures 1 to 5As shown, the gas-liquid separator 200, the liquid storage tank 300, the first bracket 110, the second bracket 210, and the third bracket 310 are all vertically arranged. And in the horizontal direction: the second bracket 210 is located between the gas-liquid separator 200 and the first bracket 110, and the third bracket 310 is located between the liquid storage tank 300 and the first bracket 110, so that the space utilization rate inside the installation cavity is higher. Among them, the shell-and-tube heat exchanger 100, the gas-liquid separator 200, and the liquid storage tank 300 are spaced apart from each other to prevent direct contact and heat transfer between the shell-and-tube heat exchanger 100, the gas-liquid separator 200, and the liquid storage tank 300, so that the operating efficiency of the outdoor unit of the air conditioner is better.
[0029] In some embodiments, as Figures 1 to 5 shown, the shell-and-tube heat exchanger 100 has a refrigerant flow path 120 and a water flow path 130. The refrigerant flow path 120 passes through the water flow path 130. The lower end of the refrigerant flow path 120 has a first interface 121, and the upper end has a second interface 122. The lower end of the liquid storage tank 300 has a fifth interface 320, and the upper end of the gas-liquid separator 200 has a sixth interface 230 and a seventh interface 220; as Figures 1 to 4 shown, the combined module further includes: a refrigerant pipe 400, the lower end of the refrigerant pipe 400 has a third interface 410, and the upper end has a fourth interface 420; and a tee 500 (as Figure 2 shown), the tee 500 connects the first interface 121, the third interface 410, and the fifth interface 320. After the combined module is installed on the chassis, the second interface 122 of the refrigerant flow path 120 is located at the upper part, the sixth interface 230 and the seventh interface 220 of the gas-liquid separator 200 are located at the upper part, and the fourth interface 420 of the refrigerant pipe 400 is located at the upper part, all of which are convenient for connecting pipes with other components on the chassis. This solution can further improve the assembly efficiency of the outdoor unit of the air conditioner.
[0030] In some embodiments, as Figures 1 to 5 shown, the second bracket 210 is provided with a first positioning portion and a first connecting portion, and the first bracket 110 is provided with a first positioning and mating portion and a first connecting and mating portion. The first positioning portion and the first positioning and mating portion cooperate for pre-positioning, and the first connecting portion and the first connecting and mating portion cooperate for fixing.
[0031] Among them, the first positioning portion and the first positioning and mating portion cooperate, so that the connected second bracket 210 and the gas-liquid separator 200 are pre-positioned on the first bracket 110 through the second bracket 210. During this process, the first connecting portion and the first connecting and mating portion are aligned, which can improve the assembly efficiency of the second bracket 210 and the first bracket 110.
[0032] In some embodiments, as Figures 1 to 5As shown, the third bracket 310 is provided with a second positioning portion and a second connection portion, and the first bracket 110 is provided with a second positioning mating portion and a second connection mating portion. The second positioning portion and the second positioning mating portion cooperate for pre-positioning, and the second connection portion and the second connection mating portion cooperate for fixed connection.
[0033] Among them, the second positioning portion and the second positioning mating portion cooperate so that the connected third bracket 310 and the liquid storage tank 300 are pre-positioned on the first bracket 110 through the third bracket 310. During this process, the second connection portion and the second connection mating portion are aligned, which can improve the assembly efficiency of the third bracket 310 and the first bracket 110. Moreover, when the second positioning portion and the second positioning mating portion cooperate, the fifth interface 320 of the liquid storage tank 300 is inserted into the tee 500 to further pre-position the connected third bracket 310 and the liquid storage tank 300, which can better prevent the connected third bracket 310 and the liquid storage tank 300 from moving and swinging after pre-positioning.
[0034] In one embodiment, as Figures 1 to 5 shown, the lower part of the first bracket 110 is provided with a slot 111 (as Figure 5 shown), the upper end of the first bracket 110 is provided with a first folded edge 112 bent away from the side where the second bracket 210 and the third bracket 310 are located. The first folded edge 112 is provided with a first jack 113, a first screw connection mating hole, a second jack 114 and a second screw connection mating hole. The upper end of the second bracket 210 is provided with a second folded edge 211 bent towards the side where the first bracket 110 is located. The second folded edge 211 is provided with a first inserted rib 212 and a first screw hole. The lower end of the second bracket 210 forms a third inserted rib 213 (as Figure 5 shown). The upper end of the third bracket 310 is provided with a third folded edge 311 bent towards the side where the first bracket 110 is located. The third folded edge 311 is provided with a second inserted rib 312 and a second screw hole. The second folded edge 211 abuts downward against the first folded edge 112, so that the first inserted rib 212 is inserted into the first jack 113 for pre-positioning (as Figures 1 to 5 shown), and the third inserted rib 213 is inserted into the slot 111 for pre-positioning (as Figure 5 shown). Then, the first screw hole and the first screw connection mating hole are fixedly connected by screws to fix the second bracket 210 and the first bracket 110 together. Among them, the first positioning portion includes the first inserted rib 212 and the third inserted rib 213, the first positioning mating portion includes the first jack 113 and the slot 111, the first connection portion includes the first screw hole, and the first connection mating portion includes the first screw connection mating hole. This solution has a simple structure and is convenient to operate. The third folded edge 311 abuts downward against the first folded edge 112 (as Figures 1 to 4 shown), so that the second inserted rib 312 is inserted into the second jack 114 for pre-positioning (as Figures 1 to 4As shown, the second screw hole and the second screw mating hole are fixedly connected by screws to fix the third bracket 310 and the first bracket 110 together. Among them, the second positioning portion includes a second inserting rib 312, the second positioning mating portion includes a second inserting hole 114, the second connecting portion includes a second screw hole, and the second connecting mating portion includes a second screw mating hole. This solution has a simple structure and is convenient to operate. Among them, the first screw hole and the second screw hole are both set as through holes, and the first screw mating hole and the second screw mating hole are both set as internal threaded holes.
[0035] In some embodiments, as Figures 1 to 5 shown, the water flow path 130 has an eighth interface 131 and a ninth interface 132, and the eighth interface 131 and the ninth interface 132 extend out toward the same side of the shell-and-tube heat exchanger 100; the combined module further includes: a vertically arranged fixing plate 700, the fixing plate 700 is located outside the shell-and-tube heat exchanger 100 and is fixedly sleeved on the eighth interface 131 and the ninth interface 132, and the fixing plate 700 is used to fix the eighth interface 131 and the ninth interface 132.
[0036] In some embodiments, as Figure 1 、 Figure 2 and Figure 5 shown, the combined module further includes: a fourth bracket 600, the fourth bracket 600 is located below the liquid storage tank 300 and the gas-liquid separator 200 and is fixedly connected to the shell-and-tube heat exchanger 100, and the combined module is fixedly connected to the chassis through the first bracket 110 and the fourth bracket 600. This solution has a simple structure and is convenient to operate, and can effectively improve the assembly efficiency of the combined module and the chassis.
[0037] The air conditioner (not shown in the figure) provided by the embodiment of the present application includes the outdoor unit of the air conditioner described in any of the above embodiments.
[0038] This air conditioner has all the advantages of the outdoor unit of the air conditioner provided in any of the above embodiments, and will not be elaborated here.
[0039] In summary, for the outdoor unit of the air conditioner provided by the embodiment of the present application, the shell-and-tube heat exchangers are spirally arranged in the up-and-down direction and enclose an accommodation cavity, and the gas-liquid separator is arranged in the accommodation cavity, utilizing the space inside the accommodation cavity. In this way, when the combined module is installed on the chassis of the outdoor unit of the air conditioner, the layout space required on the chassis can be reduced; moreover, the shell-and-tube heat exchanger and the gas-liquid separator are delivered as a combined module. In this way, when the combined module is installed on the chassis, the operation of installing the gas-liquid separator is omitted, and the assembly efficiency of the outdoor unit of the air conditioner can be improved.
[0040] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the present application.
[0041] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one of such features.
[0042] In the description of the present application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically and clearly defined.
[0043] In the present application, unless otherwise clearly specified and limited, the terms "mounted", "connected", "coupled", "fixed", etc. shall be construed in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal connection or the interaction relationship between two elements, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.
[0044] In the present application, unless otherwise clearly specified and limited, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature has a higher horizontal height than the second feature. The first feature being "under", "beneath" and "underneath" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature has a lower horizontal height than the second feature.
[0045] In the description of this specification, the description referring to terms such as "one embodiment", "some embodiments", "examples", "specific examples", or "some examples", etc. means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of this application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.
[0046] Although the embodiments of this application have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting this application. Those of ordinary skill in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of this application.
Claims
1. A combination module, characterized in that: include: The shell and tube heat exchanger is spirally arranged in the up and down directions and encloses a receiving cavity; A gas-liquid separator is disposed in the accommodating cavity and is fixedly connected to the shell-and-tube heat exchanger; A liquid storage tank, disposed in the accommodating cavity and fixedly connected to the shell and tube heat exchanger; A first bracket, disposed in the accommodating cavity and fixedly connected to the shell and tube heat exchanger; A second bracket, disposed on the gas-liquid separator and fixedly connected to the first bracket; and The third bracket is arranged on the liquid storage tank and is fixedly connected to the first bracket.
2. The combined module according to claim 1, characterized in that: The gas-liquid separator, the liquid storage tank, the first bracket, the second bracket and the third bracket are all arranged vertically, and in the horizontal direction: the shell and tube heat exchanger, the gas-liquid separator and the liquid storage tank are spaced apart from each other, the second bracket is located between the gas-liquid separator and the first bracket, and the third bracket is located between the liquid storage tank and the first bracket.
3. The combined module according to claim 2, characterized in that: The second bracket is provided with a first positioning portion and a first connecting portion, the first bracket is provided with a first positioning matching portion and a first connecting matching portion, the first positioning portion and the first positioning matching portion cooperate to perform pre-positioning, and the first connecting portion and the first connecting matching portion cooperate to perform fixed connection; The third bracket is provided with a second positioning portion and a second connecting portion, the first bracket is provided with a second positioning matching portion and a second connecting matching portion, the second positioning portion and the second positioning matching portion cooperate with each other for pre-positioning, and the second connecting portion and the second connecting matching portion cooperate with each other for fixed connection.
4. The combined module according to claim 3, characterized in that: A slot is provided at the lower part of the first bracket, a first folded edge is provided at the upper end of the first bracket, the first folded edge is provided with a first insertion hole, a first screw-fitting hole, a second insertion hole and a second screw-fitting hole, a second folded edge is provided at the upper end of the second bracket, the second folded edge is provided with a first insert bar and a first screw-fitting hole, a third insert bar is formed at the lower end of the second bracket, a third folded edge is provided at the upper end of the third bracket, the third folded edge is provided with a second insert bar and a second screw-fitting hole, the first insert bar is inserted into the first insertion hole, the third insert bar is inserted into the slot, the first screw-fitting hole and the first screw-fitting hole are fixedly connected by screws, the second insert bar is inserted into the second insertion hole, and the second screw-fitting hole and the second screw-fitting hole are fixedly connected by screws; Among them, the first positioning part includes the first insert bar and the third insert bar, the first positioning matching part includes a first insertion hole and a slot, the first connecting part includes a first screw hole, the first connecting matching part includes a first screw matching hole, the second positioning part includes the second insert bar, the second positioning matching part includes a second insertion hole, the second connecting part includes a second screw hole, and the second connecting matching part includes a second screw matching hole.
5. The combined module according to claim 1, characterized in that: The shell and tube heat exchanger has a refrigerant flow path and a water flow path, the lower end of the refrigerant flow path has a first interface and the upper end has a second interface, the lower end of the liquid storage tank has a fifth interface, and the upper end of the gas-liquid separator has a sixth interface and a seventh interface; the combination module also includes: A refrigerant pipe having a third interface at its lower end and a fourth interface at its upper end; and A three-way connection connects the first interface, the third interface and the fifth interface.
6. The combined module according to claim 5, characterized in that: The water flow path has an eighth interface and a ninth interface, and the eighth interface and the ninth interface extend toward the same side of the shell and tube heat exchanger; the combined module also includes: The fixing plate is located on the outer side of the shell and tube heat exchanger and is fixedly mounted on the eighth interface and the ninth interface.
7. An air conditioner outdoor unit, characterized in that: The invention comprises a combined module as claimed in any one of claims 1 to 6.
8. An air conditioner, characterized in that: It includes the air conditioner outdoor unit as described in claim 7.