Testing equipment for testing curved screen

By designing automated testing equipment for curved screen testing, efficient and accurate curved screen detection is achieved, the problems of low testing efficiency and high cost are solved, and workers' health is protected.

CN223050829UActive Publication Date: 2025-07-01SUZHOU GENERALTEST ELECTRONICS CORP
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Patent Information

Application Number
CN202421774067.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-07-01
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

In the prior art, the testing efficiency of automobile central control curved screens is low, there are many missed inspection items, manual testing leads to eye fatigue damage, and is costly.

Method used

Design a testing equipment including a base, clamping mechanism and detection mechanism. Through an automated clamping and detection process, ensure that the curved screen is perpendicular to the detection mechanism, and use a functional camera and brightness sensor for automated inspection.

Benefits of technology

It improves the testing efficiency of curved screens, reduces the defect rate, reduces the testing cost, and protects workers' health.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223050829U_ABST
    Figure CN223050829U_ABST
Patent Text Reader

Abstract

The utility model discloses a test device for curved screen testing, which comprises a base, a clamping mechanism for clamping a curved screen and a detection mechanism for detecting the curved screen, and the clamping mechanism and the detection mechanism are both arranged at the upper part of the base; the clamping mechanism comprises a bottom plate, a first driving part and a clamping assembly, the first driving part is arranged on the upper portion of the bottom plate, the clamping assembly is rotationally connected with the base, and the moving end of the first driving part can drive the clamping assembly to rotate. The equipment is used for improving the testing efficiency of the curved screen, reducing the reject ratio of the curved screen, reducing the detection cost of the curved screen, improving the detection efficiency of the curved screen, and protecting the health of workers.
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Description

Technical Field

[0001] The utility model relates to the technical field of curved screen testing, and particularly relates to a testing device for curved screen testing. Background Art

[0002] Generally, for the testing of the curved screen of the car central control, manual power-on and manual touching of various function modules on the screen are used for function testing and brightness testing. This results in low testing efficiency of the central control curved screen, some items being missed in inspection, and long-term manual testing also causing eye fatigue damage to the testers. Therefore, a testing device for curved screen testing is needed, which can not only improve the testing efficiency of the curved screen, reduce the defective rate of the curved screen, reduce the detection cost of the curved screen, improve the detection efficiency of the curved screen, but also protect the health of workers. Content of the Utility Model

[0003] To solve the above technical problems, the utility model provides a testing device for curved screen testing, which can improve the testing efficiency of the curved screen, reduce the defective rate of the curved screen, reduce the detection cost of the curved screen, improve the detection efficiency of the curved screen, and protect the health of workers.

[0004] The technical solution of the utility model is: a testing device for curved screen testing, which includes a base, a clamping mechanism for clamping the curved screen, and a detection mechanism for detecting the curved screen. The clamping mechanism and the detection mechanism are both arranged on the upper part of the base;

[0005] The clamping mechanism includes a bottom plate, a first driving member, and a clamping assembly. The first driving member is arranged on the upper part of the bottom plate. The clamping assembly is rotationally connected to the base, and the moving end of the first driving member can drive the clamping assembly to rotate.

[0006] Preferably, two first sliding rails are arranged on the upper part of the bottom plate along its length direction. A sliding seat is arranged on the upper parts of the two first sliding rails through a plurality of first sliding blocks. Two vertical plates are symmetrically arranged at both ends of the sliding seat. The vertical plates are provided with inclined sliding grooves, and the moving end of the first driving member is connected to the sliding seat;

[0007] Two rollers are symmetrically arranged at the lower part of the clamping assembly. The rollers can be placed in the inclined sliding grooves and can roll along the inclined sliding grooves;

[0008] Two support columns are also symmetrically arranged on the upper part of the bottom plate. A rotating shaft is arranged on the upper parts of the two support columns. The rotating shaft is rotationally connected to the two support columns through bearings. Both ends of the rotating shaft are connected to the clamping assembly through connecting blocks.

[0009] Preferably, the clamping assembly includes a first mounting plate, a second mounting plate, a second driving member, a limiting member, a third driving member, and a detecting member;

[0010] The second mounting plate is arranged on the upper part of the first mounting plate through a number of equal-height columns. A number of limit columns and plugs are arranged on the upper part of the second mounting plate. The second driving member is arranged on the upper part of the second mounting plate. Two second slide rails are arranged on the upper part of the second mounting plate along its width direction. The upper parts of the two second slide rails are connected to the limiting member through second sliders. The moving end of the second driving member is connected to the limiting member;

[0011] The third driving member is vertically arranged on the upper part of the second mounting plate. The detecting member is arranged on the moving end of the third driving member.

[0012] Preferably, the limiting member includes a first limiting plate and a second limiting plate. The second limiting plate is arranged at one end of the first limiting plate. A number of first insertion strips are arranged on the upper part of the first limiting plate. A second insertion strip is arranged on the upper part of the second limiting plate;

[0013] The second limiting plate is arranged as a "Z"-shaped limiting plate. The second insertion strip is arranged as a "Z"-shaped insertion strip.

[0014] The detecting member includes a first mounting frame, a number of mounting blocks and a number of limit sensors. The number of mounting blocks are arranged on one side of the first mounting frame. The number of limit sensors are sequentially arranged on one side of the number of mounting blocks.

[0015] Preferably, a first module and two third slide rails are arranged on the upper part of the base. The two third slide rails are connected to the bottom plate through third sliders. The moving end of the first module is connected to the bottom plate to drive the bottom plate to move reciprocally.

[0016] Preferably, the detecting mechanism includes a bracket, a second module, a third module, and a second mounting frame. The second module is arranged on the upper part of the bracket. The third module is connected to the moving end of the second module. The second mounting frame is connected to the moving end of the third module. A function camera is arranged on the upper part of the second mounting frame. An industrial camera, a distance sensor and a brightness sensor are arranged on the lower part of the second mounting frame.

[0017] Preferably, a fourth driving member is further arranged on one side of the second mounting frame. A pressing finger assembly is arranged on the lower part of the fourth driving member. The fourth driving member can drive the pressing finger assembly to move reciprocally in the vertical direction.

[0018] Preferably, the pressing finger assembly includes a connecting plate, a bearing seat, a guiding shaft, a fixing nut, an elastic member and a contact head. The bearing seat is arranged on the lower part of the connecting plate. The guiding shaft can sequentially pass through the connecting plate and the bearing seat and can slide in the bearing seat. The lower part of the guiding shaft is connected to the fixing nut. The contact head is arranged on the lower part of the fixing nut. And the elastic member is sleeved on the lower part of the guiding shaft. The elastic member is located between the bearing seat and the fixing nut. A limiting disc is arranged on the upper part of the guiding shaft.

[0019] The beneficial technical effects of the present utility model are as follows:

[0020] In the present utility model, a first driving member drives a sliding seat to reciprocate, the sliding seat drives a vertical plate to move, and two rollers of a clamping assembly roll in an inclined groove of the vertical plate at the same time, so as to realize that the clamping assembly rotates around a rotating shaft driven by the first driving member, and further realize that a curved screen arranged on the upper part of the clamping assembly is always perpendicular to a detection mechanism, ensuring accurate detection of the curved screen.

[0021] At the same time, a second module drives a second mounting bracket to move along the length direction of the curved screen, a function camera and a brightness sensor on the second mounting bracket detect the curved screen, and at the same time, a controller controls the distance that the first driving member drives the sliding seat to move, so that the function camera and the brightness sensor are always perpendicular to the curved screen, and the automation degree of the device is high.

[0022] Finally, it is used to improve the testing efficiency of the curved screen, reduce the defective rate of the curved screen, reduce the detection cost of the curved screen, improve the detection efficiency of the curved screen, and protect the health of workers. Description of the Drawings

[0023] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0024] Figure 2 It is a schematic diagram of the clamping mechanism structure of the present utility model;

[0025] Figure 3 It is a schematic diagram of the clamping assembly structure of the present utility model;

[0026] Figure 4 It is a schematic diagram of the limiting member structure of the present utility model;

[0027] Figure 5 It is a schematic diagram of the detecting member structure of the present utility model;

[0028] Figure 6 It is a schematic diagram of the detection mechanism structure of the present utility model Figure 1 ;

[0029] Figure 7 It is a schematic diagram of the detection mechanism structure of the present utility model Figure 2 ;

[0030] Figure 8 It is a schematic diagram of the pressing finger assembly structure of the present utility model.

[0031] Reference numerals are:

[0032] 100, base; 101, first module; 102, third slide rail; 103, third slider;

[0033] 200. Clamping mechanism; 201. Base plate; 202. First driving member; 203. Clamping assembly; 2031. First mounting plate; 2032. Second mounting plate; 2033. Second driving member; 2034. Limiting member; 20341. First limiting plate; 20342. Second limiting plate; 20343. First inserting bar; 20344. Second inserting bar; 2035. Third driving member; 2036. Detection member; 20361. First mounting frame; 20362. Mounting block; 20363. Limit sensor; 2037. Equal-height column; 2038. Limiting column; 2039. Plug; 20310. Second slide rail; 20311. Second slider; 204. First slide rail; 205. First slider; 206. Slide seat; 207. Vertical plate; 208. Inclined chute; 209. Roller; 210. Support column; 211. Rotating shaft; 212. Connecting block;

[0034] 300. Detection mechanism; 301. Bracket; 302. Second module; 303. Third module; 304. Second mounting frame; 305. Function camera; 306. Industrial camera; 307. Distance sensor; 308. Light sensor; 309. Fourth driving member; 310. Pressing finger assembly; 3091. Connecting plate; 3092. Bearing seat; 3093. Guide shaft; 3094. Fixed nut; 9095. Elastic member; 3096. Contact; 3097. Limiting disc. Detailed implementation manners

[0035] In order to be able to more clearly understand the technical means of the present utility model and implement it according to the content of the specification, the following combines the drawings and embodiments to further describe in detail the specific implementation manners of the present utility model. The following embodiments are used to illustrate the present utility model, but do not limit the scope of the present utility model.

[0036] As Figure 1-8 shown, the present utility model specifically relates to a test device for curved screen testing. The test device includes a base 100, a clamping mechanism 200 for clamping a curved screen, and a detection mechanism 300 for detecting the curved screen. The clamping mechanism 200 and the detection mechanism 300 are both arranged on the upper part of the base 100;

[0037] The clamping mechanism 200 includes a base plate 201, a first driving member 202, and a clamping assembly 203. The first driving member 202 is arranged on the upper part of the base plate 201. The clamping assembly 203 is rotatably connected to the base 100, and the moving end of the first driving member 202 can drive the clamping assembly 203 to rotate.

[0038] Furthermore, two first slide rails 204 are arranged on the upper part of the bottom plate 201 along its length direction. A slide seat 206 is arranged on the upper parts of the two first slide rails 204 through a plurality of first sliders 205. Two vertical plates 207 are symmetrically arranged at both ends of the slide seat 206. The vertical plates 207 are provided with inclined sliding grooves 208. The moving end of the first driving member 202 is connected to the slide seat 206;

[0039] Two rollers 209 are symmetrically arranged at the lower part of the clamping assembly 203. The rollers 209 can be placed in the inclined sliding grooves 208 and can roll along the inclined sliding grooves 208;

[0040] Two support columns 210 are also symmetrically arranged on the upper part of the bottom plate 201. A rotating shaft 211 is arranged on the upper parts of the two support columns 210. The rotating shaft 211 is rotatably connected to the two support columns 210 through bearings. Both ends of the rotating shaft 211 are connected to the clamping assembly 203 through connection blocks 212.

[0041] In the utility model, the first driving member 202 drives the slide seat 206 to reciprocate. The slide seat 206 drives the vertical plates 207 to move. The two rollers 209 of the clamping assembly 203 roll in the inclined grooves of the vertical plates 207 at the same time, so as to realize that the clamping assembly 203 driven by the first driving member 202 rotates around the rotating shaft 211, and further realize that the curved screen arranged on the upper part of the clamping assembly 203 always remains perpendicular to the detection mechanism 300, ensuring the accurate detection of the curved screen.

[0042] At the same time, the second module 302 drives the second mounting bracket 304 to move along the length direction of the curved screen. The function camera 305 and the brightness sensor 308 on the second mounting bracket 304 detect the curved screen. At the same time, the controller controls the moving distance of the first driving member 202 to drive the slide seat 206, so that the function camera 305 and the brightness sensor 308 always remain perpendicular to the curved screen. The automation degree of this device is high.

[0043] In addition, referring to Figure 3 As shown, the clamping assembly 203 includes a first mounting plate 2031, a second mounting plate 2032, a second driving member 2033, a limiting member 2034, a third driving member 2035 and a detecting member 2036;

[0044] The second mounting plate 2032 is arranged on the upper part of the first mounting plate 2031 through a number of equal-height columns 2037. A number of limit posts 2038 and plugs 2039 are arranged on the upper part of the second mounting plate 2032. The second driving member 2033 is arranged on the upper part of the second mounting plate 2032. Two second slide rails 20310 are arranged on the upper part of the second mounting plate 2032 along its width direction. The upper parts of the two second slide rails 20310 are connected to the limiting member 2034 through second sliders 20311. The moving end of the second driving member 2033 is connected to the limiting member 2034. The second driving member 2033 drives the limiting member 2034 to move. The first insertion strip 20343 and the second insertion strip 20344 on the limiting member 2034 can be inserted into the interior of the curved screen to realize the fixation of the curved screen.

[0045] The third driving member 2035 is vertically arranged on the upper part of the second mounting plate 2032. The detecting member 2036 is arranged on the moving end of the third driving member 2035. The third driving member 2035 drives the detecting member 2036 to move up and down. A number of limit sensors 20363 included in the detecting member 2036 can detect whether the curved screen is installed in place in the vertical direction. If the curved screen is not installed in place, the limit sensors 20363 will transmit signals to the controller, and the controller will control the alarm to give an alarm.

[0046] Among them, the limiting member 2034 includes a first limiting plate 20341 and a second limiting plate 20342. The second limiting plate 20342 is arranged at one end of the first limiting plate 20341. A number of first insertion strips 20343 are arranged on the upper part of the first limiting plate 20341. A second insertion strip 20344 is arranged on the upper part of the second limiting plate 20342;

[0047] The second limiting plate 20342 is arranged as a "Z"-shaped limiting plate, and the second insertion strip 20344 is arranged as a "Z"-shaped insertion strip.

[0048] Through the setting of the "Z"-shaped limiting plate, the first limiting plate 20341 and the second limiting plate 20342 are not at the same height, which is convenient for fixing the curved screen.

[0049] The detecting member 2036 includes a first mounting frame 20361, a number of mounting blocks 20362 and a number of limit sensors 20363. The number of mounting blocks 20362 are arranged on one side of the first mounting frame 20361. The number of limit sensors 20363 are arranged in sequence on one side of the number of mounting blocks 20362.

[0050] It should be further noted that a first module 101 and two third slide rails 102 are provided on the upper part of the base 100. The two third slide rails 102 are connected to the bottom plate 201 through third sliders 103. The mobile end of the first module 101 is connected to the bottom plate 201 to drive the bottom plate 201 to reciprocate.

[0051] It should be particularly noted that, as shown in Figure 6 the detection mechanism 300 includes a bracket 301, a second module 302, a third module 303, and a second mounting bracket 304. The second module 302 is provided on the upper part of the bracket 301. The third module 303 is connected to the mobile end of the second module 302. The second mounting bracket 304 is connected to the mobile end of the third module 303. A function camera 305 is provided on the upper part of the second mounting bracket 304, and an industrial camera 306, a distance sensor 307, and a brightness sensor 308 are provided on the lower part of the second mounting bracket 304.

[0052] The function camera 305 is used to detect the function image of the curved screen. The brightness sensor 308 can measure the brightness of the function image of the curved screen. The industrial camera 306 is used for visual positioning of the curved screen and transmits signals to the controller. The controller controls the second module 302 to drive the second mounting bracket 304 to move along the length direction of the curved screen.

[0053] Finally, as shown in Figure 8 a fourth driving member 309 is further provided on one side of the second mounting bracket 304. A pressing finger assembly 310 is provided on the lower part of the fourth driving member 309. The fourth driving member 309 can drive the pressing finger assembly 310 to reciprocate vertically.

[0054] The pressing finger assembly 310 includes a connecting plate 3091, a bearing seat 3092, a guiding shaft 3093, a fixing nut 3094, an elastic member 9095, and a contact head 3096. The bearing seat 3092 is provided on the lower part of the connecting plate 3091. The guiding shaft 3093 can sequentially pass through the connecting plate 3091 and the bearing seat 3092 and can slide in the bearing seat 3092. The lower part of the guiding shaft 3093 is connected to the fixing nut 3094. The contact head 3096 is provided on the lower part of the fixing nut 3094. The elastic member 9095 is sleeved on the lower part of the guiding shaft 3093. The elastic member 9095 is located between the bearing seat 3092 and the fixing nut 3094. A limiting disc 3097 is provided on the upper part of the guiding shaft 3093.

[0055] The fourth driving member 309 drives the contact head 3096 to reciprocally touch the curved screen to simulate the state of the curved screen in the actual operation environment. When the contact head 3096 touches the curved screen, the contact head 3096 will move upward to compress the elastic member 9095, preventing the contact head 3096 from rigidly contacting the curved screen and damaging the curved screen.

[0056] Working principle:

[0057] The first module 101 drives the clamping mechanism 200 to move to one end of the base 100. The curved screen is transported to the upper part of the clamping mechanism 200 by a manipulator. The second driving member 2033 drives the limiting member 2034 to move. The first insert bar 20343 and the second insert bar 20344 on the limiting member 2034 can be inserted into the interior of the curved screen to fix the curved screen. At the same time, the third driving member 2035 drives the detecting member 2036 to move upward. After moving to a preset position, several limit sensors 20363 included in the detecting member 2036 can sense the curved screen, indicating that the curved screen is installed in place. If not sensed, it means the installation is not in place. After the installation is in place, the first module 101 drives the clamping mechanism 200 to move to the detection station at the other end of the base 100;

[0058] The second module 302 drives the second mounting bracket 304 to move along the length direction of the curved screen. The function camera 305 and the brightness sensor 308 on the second mounting bracket 304 detect the curved screen. At the same time, the controller controls the distance that the first driving member 202 drives the slide 206 to move, always keeping the function camera 305 and the brightness sensor 308 perpendicular to the curved screen. Synchronous control belongs to the technology of software programming and will not be elaborated too much in this utility model. At the same time, the third module 303 drives the second mounting bracket 304 to move up and down reciprocally, and measures the distance from the curved screen through the distance sensor 307, so that a certain distance is maintained between the second mounting bracket 304 and the curved screen to ensure the normal detection of the curved screen by the brightness sensor 308 and the function camera 305.

[0059] The above is only the preferred embodiment of the present utility model and is not used to limit the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the technical principle of the present utility model, several improvements and modifications can still be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. A test device for testing a curved screen, characterized in that: The testing device comprises a base, a clamping mechanism for clamping the curved screen and a detection mechanism for detecting the curved screen, wherein the clamping mechanism and the detection mechanism are both arranged on the upper part of the base; The clamping mechanism includes a base plate, a first driving member and a clamping assembly, wherein the first driving member is arranged on the upper part of the base plate, the clamping assembly is rotatably connected to the base, and the moving end of the first driving member can drive the clamping assembly to rotate.

2. The testing device for curved screen testing according to claim 1, characterized in that: Two first slide rails are arranged on the upper part of the bottom plate along its length direction, and a slide seat is arranged on the upper part of the two first slide rails through a plurality of first sliders, and two vertical plates are symmetrically arranged at both ends of the slide seat, and the vertical plates are provided with inclined slide grooves, and the moving end of the first driving member is connected to the slide seat; Two rollers are symmetrically arranged at the lower part of the clamping assembly, and the rollers can be placed in the inclined slide groove and can roll along the inclined slide groove; Two supporting columns are symmetrically arranged on the upper part of the base plate, and a rotating shaft is arranged on the upper part of the two supporting columns. The rotating shaft is rotatably connected to the two supporting columns through bearings, and both ends of the rotating shaft are connected to the clamping assembly through connecting blocks.

3. The testing device for curved screen testing according to claim 2, characterized in that: The clamping assembly includes a first mounting plate, a second mounting plate, a second driving member, a limiting member, a third driving member and a detection member; The second mounting plate is arranged on the upper part of the first mounting plate through a plurality of equal-height columns, a plurality of limit columns and plugs are arranged on the upper part of the second mounting plate, the second driving member is arranged on the upper part of the second mounting plate, two second slide rails are arranged on the upper part of the second mounting plate along its width direction, the upper parts of the two second slide rails are connected to the limit member through a second slider, and the moving end of the second driving member is connected to the limit member; The third driving member is vertically arranged on the upper part of the second mounting plate, and the detecting member is arranged on the moving end of the third driving member.

4. The testing device for curved screen testing according to claim 3, characterized in that: The limiting member includes a first limiting plate and a second limiting plate, wherein the second limiting plate is arranged at one end of the first limiting plate, a plurality of first inserting strips are arranged on the upper portion of the first limiting plate, and a second inserting strip is arranged on the upper portion of the second limiting plate; The second limit plate is configured as a "Z"-shaped limit plate, and the second insert is configured as a "Z"-shaped insert; The detection component comprises a first mounting frame, a plurality of mounting blocks and a plurality of limit sensors, wherein the plurality of mounting blocks are arranged on one side of the first mounting frame, and the plurality of limit sensors are arranged on one side of the plurality of mounting blocks in sequence.

5. The testing device for curved screen testing according to claim 4, characterized in that: The upper part of the base is provided with a first module and two third slide rails, the two third slide rails are connected to the bottom plate through a third sliding block, and the moving end of the first module is connected to the bottom plate to drive the bottom plate to move back and forth.

6. The testing device for curved screen testing according to claim 5, characterized in that: The detection mechanism includes a bracket, a second module, a third module, and a second mounting bracket. The second module is arranged on the upper part of the bracket, the third module is connected to the mobile end of the second module, the second mounting bracket is connected to the mobile end of the third module, a functional camera is arranged on the upper part of the second mounting bracket, and an industrial camera, a distance sensor, and a brightness sensor are arranged on the lower part of the second mounting bracket.

7. The testing device for curved screen testing according to claim 6, characterized in that: A fourth driving member is also provided on one side of the second mounting frame, and a finger pressing assembly is provided at the lower part of the fourth driving member. The fourth driving member can drive the finger pressing assembly to reciprocate in the vertical direction.

8. The testing device for curved screen testing according to claim 7, characterized in that: The finger assembly includes a connecting plate, a bearing seat, a guide shaft, a fixing nut, an elastic member and a contact. The bearing seat is arranged at the lower part of the connecting plate. The guide shaft can pass through the connecting plate and the bearing seat in sequence and can slide in the bearing seat. The lower part of the guide shaft is connected to the fixing nut. The lower part of the fixing nut is provided with a contact. The elastic member is sleeved on the lower part of the guide shaft. The elastic member is located between the bearing seat and the fixing nut. A limit plate is provided on the upper part of the guide shaft.