Device for detecting shock resistance of solar film

By designing the connecting rod mechanism and cylinder-driven fixture, automatic continuous testing of solar film impact resistance is achieved, solving the problem of low detection efficiency caused by manual picking of darts and improving detection efficiency.

CN223051083UActive Publication Date: 2025-07-01优阳科技(湖北)有限公司
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Patent Information

Application Number
CN202421737281.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-07-01
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The existing film impact resistance performance detection device requires manual repeated picking and installation of the dart body, which cannot achieve continuous testing, resulting in low detection efficiency.

Method used

A solar film impact resistance detection device is designed, using a connecting rod mechanism and a cylinder-driven fixing device to realize the automatic clamping of the solar film and the automatic drop of the falling hammer, and the automatic impact test of the falling hammer is realized through the connecting rod mechanism.

Benefits of technology

Automatic continuous testing of solar film impact resistance performance is realized, which improves detection efficiency and reduces the need for manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a device for detecting the shock resistance of a solar film, which is characterized in that a fixing device is arranged above a base, the solar film is arranged in the fixing device, a drop hammer is coaxially arranged above the fixing device, the base is rotatably connected with the middle part of a first cross rod, one end of the first cross rod is provided with a pressing plate, and the other end of the first cross rod is rotatably connected with the bottom end of a vertical rod; a second transverse rod is arranged above the first transverse rod in parallel, one end of the second transverse rod is rotationally connected with the base, the other end of the second transverse rod is rotationally connected with the vertical rod, the top end of the vertical rod is rotationally connected with the middle of a third transverse rod, one end of the third transverse rod is rotationally connected with the top end of the drop hammer, and the other end of the third transverse rod is rotationally connected with the top end of the rocker; the bottom end of the rocker is rotationally connected with the base, the pressure plate drives the drop hammer to lift and loosen, then the drop hammer freely falls to impact the solar film, and the problems that a dart body needs to be repeatedly picked and installed manually, continuous testing cannot be conducted, and the detection efficiency is low are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of thin film testing equipment, in particular to a device for detecting the impact resistance of solar films. Background Art

[0002] Solar films, also known as heat insulation films, in modern solar film production technology, metal layers such as aluminum, gold, copper, silver, etc. are often made into multi-layer dense high heat insulation metal film layers through vacuum spraying or magnetron sputtering technology. In applications, it is often adhered to smooth surfaces such as car window glasses for light and heat insulation. When the glass suddenly bursts or is impacted or struck by external forces, if the impact resistance of the solar film is poor, the glass is likely to suddenly burst, causing injury accidents. Therefore, it is necessary to detect the impact resistance of the produced solar films to ensure their safety performance, reduce the splashing of glass fragments, and protect people from harm.

[0003] At present, the commonly used device for detecting the impact resistance of thin films is a dart impact tester, which mainly generates an impact force on the material to be tested fixed on the test bench by a freely falling dart body, and then evaluates the impact resistance of the material. During the test, the material to be tested is fixed on the test bench, and parameters such as the impact height and the mass of the dart body are set. When the dart body freely falls and impacts the material, a certain impact force will be generated. By measuring parameters such as the maximum impact force, deformation amount, and damage condition of the material during the impact process, the impact resistance of the material can be comprehensively evaluated.

[0004] During use, the dart body needs to be manually picked up and installed at the falling adsorption point repeatedly, and continuous impact experiments cannot be carried out on the thin film to be detected, resulting in low detection efficiency. Summary of the Utility Model

[0005] The main purpose of the utility model is to provide a device for detecting the impact resistance of solar films, which solves the problem that the dart body in the impact resistance detection device needs to be manually picked up and installed repeatedly, cannot be continuously tested, and has low detection efficiency.

[0006] To solve the above technical problems, the technical solution adopted by the utility model is: a device for detecting the impact resistance of solar films, a fixing device is arranged above the base, a drop hammer is coaxially arranged above the fixing device, the base is rotationally connected to the middle of the first cross bar, one end of the first cross bar is provided with a pressing plate, and the other end is rotationally connected to the bottom end of the vertical rod. A second cross bar is arranged parallel to the first cross bar above it. One end of the second cross bar is rotationally connected to the base, and the other end is rotationally connected to the vertical rod. The top end of the vertical rod is rotationally connected to the middle of the third cross bar. One end of the third cross bar is rotationally connected to the top end of the drop hammer, and the other end is rotationally connected to the top end of the rocker. A fourth cross bar is arranged parallel to the third cross bar below it. One end of the fourth cross bar is rotationally connected to the middle of the drop hammer, and the other end is rotationally connected to the vertical rod. The bottom end of the rocker is rotationally connected to the base, and the pressing plate drives the drop hammer to move vertically.

[0007] In the preferred solution, the first cross bar, the second cross bar, the third cross bar, and the fourth cross bar are symmetrically arranged with respect to the vertical rod as the reference.

[0008] In the preferred solution, the structure of the fixing device is as follows: cylinders are symmetrically arranged on both sides of the fixing ring, the upper surface of the cylinder body is flush with the upper surface of the fixing ring, the output shaft of the cylinder is connected to both sides of the pressing ring, and the fixing ring and the pressing ring are coaxially arranged;

[0009] The solar film is arranged between the fixing ring and the pressing ring, and the cylinder drives the pressing ring to press down to clamp the solar film.

[0010] In the preferred solution, a bushing is further provided at the shaft end of the cylinder output shaft. One side ear plate of the pressing ring is rotatably connected to the cylinder output shaft through a bushing, and a hook is provided on the other side, and the inner surface of the hook abuts against the other bushing.

[0011] In the preferred solution, shoulders are provided at the upper and lower ends of the bushing, and the distance between the two shoulders is equal to the height of the ear plate and the hook.

[0012] In the preferred solution, a first convex ring is provided on the upper surface of the fixing ring, a second convex ring is provided on the lower surface of the pressing ring, the inner edge of the second convex ring abuts against the outer edge of the first convex ring, and the upper surface of the fixing ring abuts against the lower surface of the pressing ring to press the solar film.

[0013] In the preferred solution, the ends of the first convex ring and the second convex ring are both rounded.

[0014] In the preferred solution, with the middle connection point of the first cross bar as the vertex, the two arms form a certain angle, and the included angle is 110° - 160°.

[0015] In the preferred solution, the structure of the drop hammer is: the lower end of the connecting rod is threadedly connected to the upper end of the dart.

[0016] In the preferred solution, the lower end dart head of the dart is a smooth arc surface.

[0017] The present utility model provides a visibility meter automatic cleaning device. Above the base, a fixing device is provided. Above the fixing device, a drop hammer is coaxially provided. The base is rotatably connected to the middle of the first cross bar. One end of the first cross bar is provided with a pressing plate, and the other end is rotatably connected to the bottom end of the vertical rod. Above the first cross bar, a second cross bar is arranged in parallel. One end of the second cross bar is rotatably connected to the base, and the other end is rotatably connected to the vertical rod. The top end of the vertical rod is rotatably connected to the middle of the third cross bar. One end of the third cross bar is rotatably connected to the top end of the drop hammer, and the other end is rotatably connected to the top end of the rocker. Below the third cross bar, a fourth cross bar is arranged in parallel. One end of the fourth cross bar is rotatably connected to the middle of the drop hammer, and the other end is rotatably connected to the vertical rod. The bottom end of the rocker is rotatably connected to the base. The solar film is clamped in the fixing device. Pressing down the pressing plate drives the drop hammer to move upward. After releasing, the drop hammer freely falls to impact the solar film, solving the problems that the dart body needs to be manually picked up and installed repeatedly, continuous testing cannot be performed, and the detection efficiency is relatively low. Description of the Drawings

[0018] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments:

[0019] Figure 1 is an isometric structural view of the overall appearance of the present utility model;

[0020] Figure 2 is a top view structural view of the overall appearance of the present utility model;

[0021] Figure 3 is an isometric structural view of the fixing device of the present utility model;

[0022] Figure 4 is a front view cross-sectional view of the fixing device of the present utility model;

[0023] Figure 5 is a structural view of the pressing ring of the present utility model;

[0024] Figure 6 is a front view cross-sectional view of the link mechanism of the present utility model;

[0025] Figure 7 is an isometric cross-sectional view of the link mechanism of the present utility model;

[0026] Figure 8 is a cross-sectional structural view of the drop hammer of the present utility model.

[0027] In the figure: base 1; first cross bar 2; pressing plate 201; vertical bar 3; second cross bar 4; third cross bar 5; drop hammer 6; connecting rod 601; dart 602; rocker 7; fourth cross bar 8; fixing ring 9; first convex ring 901; air cylinder 10; pressing ring 11; hook 1101; ear plate 1102; second convex ring 1103; solar film 12; bushing 13; shaft shoulder 1301. Specific embodiments

[0028] Embodiment 1

[0029] As Figures 1 to 8 shown, a device for detecting the impact resistance of a solar film, a fixing device is provided above the base 1, a drop hammer 6 is coaxially provided above the fixing device, the base 1 is rotatably connected to the middle of the first cross bar 2, one end of the first cross bar 2 is provided with a pressing plate 201, the other end is rotatably connected to the bottom end of the vertical bar 3, a second cross bar 4 is arranged in parallel above the first cross bar 2, one end of the second cross bar 4 is rotatably connected to the base 1, the other end is rotatably connected to the vertical bar 3, the top end of the vertical bar 3 is rotatably connected to the middle of the third cross bar 5, one end of the third cross bar 5 is rotatably connected to the top end of the drop hammer 6, the other end is rotatably connected to the top end of the rocker 7, a fourth cross bar 8 is arranged in parallel below the third cross bar 5, one end of the fourth cross bar 8 is rotatably connected to the middle of the drop hammer 6, the other end is rotatably connected to the vertical bar 3, the bottom end of the rocker 7 is rotatably connected to the base 1, and the pressing plate 201 drives the drop hammer 6 to move vertically.

[0030] In a preferred embodiment, the first crossbar 2, the second crossbar 4, the third crossbar 5, and the fourth crossbar 8 are symmetrically arranged with respect to the vertical rod 3. This helps to achieve force balance and enhance the stability of the linkage mechanism.

[0031] In a preferred embodiment, the structure of the fixing device is as follows: on both sides of the fixing ring 9, cylinders 10 are symmetrically provided. The upper surface of the cylinder body is flush with the upper surface of the fixing ring 9. The output shaft of the cylinder 10 is connected to both sides of the pressing ring 11. The fixing ring 9 and the pressing ring 11 are coaxially arranged.

[0032] The solar film 12 is arranged between the fixing ring 9 and the pressing ring 11. The cylinder 10 drives the pressing ring 11 to press down and clamp the solar film 12.

[0033] The cylinder 10 enables rapid clamping to ensure the tension on the surface of the solar film 12 to be measured.

[0034] In a preferred embodiment, a bushing 13 is further provided at the end of the output shaft of the cylinder 10. One side ear plate 1102 of the pressing ring 11 is rotatably connected to the output shaft of the cylinder 10 through a bushing 13, and a hook 1101 is provided on the other side. The inner surface of the hook 1101 abuts against another bushing 13.

[0035] Rotate the pressing ring 11 around the bushing 13. After setting the solar film 12 to be measured, rotate the pressing ring 11 so that the hook 1101 abuts against another bushing 13 and then press it tightly, which is convenient for clamping the solar film 12 to be measured.

[0036] In a preferred embodiment, shoulders 1301 are provided at the upper and lower ends of the bushing 13. The distance between the two shoulders 1301 is equal to the height of the ear plate 1102 and the hook 1101. This restricts the relative movement between the pressing ring 11 and the bushing 13, bears the axial load, and ensures the stability of the clamping.

[0037] In a preferred embodiment, a first convex ring 901 is provided on the upper surface of the fixing ring 9, and a second convex ring 1103 is provided on the lower surface of the pressing ring 11. The inner edge of the second convex ring 1103 abuts against the outer edge of the first convex ring 901, and the upper surface of the fixing ring 9 abuts against the lower surface of the pressing ring 11 to press the solar film 12. The inner and outer convex rings abut against each other to clamp the solar film 12 to be measured.

[0038] In a preferred embodiment, the ends of the first convex ring 901 and the second convex ring 1103 are both rounded. This prevents the edges of the convex rings from damaging the surface of the solar film 12, causing it to rupture and affecting the test results.

[0039] In a preferred embodiment, with the middle connection point of the first crossbar 2 as the vertex, the two arms form a certain angle, and the included angle is 110° - 160°. This facilitates pressing down the pressing plate 201.

[0040] In a preferred embodiment, the structure of the drop hammer 6 is as follows: the lower end of the connecting rod 601 is threadedly connected to the upper end of the dart 602. The dart 602 can be replaced to adjust the test parameters for the impact resistance test.

[0041] In a preferred embodiment, the lower end of the dart 602 has a smooth arc surface.

[0042] In application, pressing down the pressing plate 201 drives the other end of the first cross bar 2 to rise, the vertical bar 3 is lifted accordingly, the third cross bar 5 rises, the driving rocker 7 tilts backward, the third cross bar 5 rotates around the middle connection point, drives the drop hammer 6 to rise, the second cross bar 4 is parallel to the first cross bar 2, and the fourth cross bar 8 is parallel to the third cross bar 5, ensuring the vertical movement of the vertical bar 3 and the drop hammer 6. Releasing the pressing plate 201 makes the drop hammer 6 fall freely and impact the center point of the solar film held by the coaxial fixed device.

[0043] The above embodiments are only the preferred technical solutions of the present utility model and should not be regarded as limitations to the present utility model. The protection scope of the present utility model should be the technical solutions recorded in the claims, including the equivalent replacement solutions of the technical features in the technical solutions recorded in the claims. That is, the equivalent replacement improvements within this scope are also within the protection scope of the present utility model.

Claims

1. A solar film impact resistance testing device, characterized by: A fixing device is provided above the base (1), a drop hammer (6) is coaxially provided above the fixing device, the base (1) is rotatably connected to the middle part of the first cross bar (2), a pressing plate (201) is provided at one end of the first cross bar (2), and the other end is rotatably connected to the bottom end of the vertical bar (3), a second cross bar (4) is provided above the first cross bar (2) in parallel, one end of the second cross bar (4) is rotatably connected to the base (1), and the other end is rotatably connected to the vertical bar (3), the top end of the vertical bar (3) is rotatably connected to the middle part of the third cross bar (5), one end of the third cross bar (5) is rotatably connected to the top end of the drop hammer (6), and the other end is rotatably connected to the top end of the rocker (7), a fourth cross bar (8) is provided below the third cross bar (5) in parallel, one end of the fourth cross bar (8) is rotatably connected to the middle part of the drop hammer (6), and the other end is rotatably connected to the vertical bar (3), the bottom end of the rocker (7) is rotatably connected to the base (1), and the pressing plate (201) drives the drop hammer (6) to move vertically.

2. A solar film impact resistance testing device according to claim 1, characterized in that: The first cross bar (2), the second cross bar (4), the third cross bar (5), and the fourth cross bar (8) are all symmetrically arranged with the vertical bar (3) as a reference.

3. The solar film impact resistance testing device according to claim 1, characterized in that: The structure of the fixing device is as follows: cylinders (10) are symmetrically arranged on both sides of the fixing ring (9), the upper surface of the cylinder body is flush with the upper surface of the fixing ring (9), the output shaft of the cylinder (10) is connected to both sides of the clamping ring (11), and the fixing ring (9) and the clamping ring (11) are coaxially arranged; The solar film (12) is arranged between the fixing ring (9) and the clamping ring (11), and the cylinder (10) drives the clamping ring (11) to press down and clamp the solar film (12).

4. The solar film impact resistance testing device according to claim 3 is characterized by: A shaft sleeve (13) is further provided at the shaft end of the output shaft of the cylinder (10); an ear plate (1102) on one side of the clamping ring (11) is rotatably connected to the output shaft of the cylinder (10) via a shaft sleeve (13); a hook (1101) is provided on the other side; the inner surface of the hook (1101) abuts against another shaft sleeve (13).

5. A solar film impact resistance testing device according to claim 4, characterized in that: The shaft sleeve (13) is provided with shaft shoulders (1301) at the upper and lower ends, and the distance between the two shaft shoulders (1301) is equal to the height of the ear plate (1102) and the hook (1101).

6. The solar film impact resistance testing device according to claim 3 is characterized by: A first convex ring (901) is provided on the upper surface of the fixing ring (9), and a second convex ring (1103) is provided on the lower surface of the pressing ring (11); the inner edge of the second convex ring (1103) abuts against the outer edge of the first convex ring (901), and the upper surface of the fixing ring (9) abuts against the lower surface of the pressing ring (11), thereby pressing the solar film (12).

7. A solar film impact resistance testing device according to claim 6, characterized in that: The ends of the first convex ring (901) and the second convex ring (1103) are both rounded.

8. The solar film impact resistance testing device according to claim 1, characterized in that: The first crossbar (2) has a middle connection point as its vertex, and two arms are at a certain angle, with the included angle being 110° to 160°.

9. The solar film impact resistance testing device according to claim 1, characterized in that: The structure of the drop hammer (6) is as follows: the lower end of the connecting rod (601) is threadedly connected to the upper end of the drop dart (602).

10. The solar film impact resistance testing device according to claim 1, characterized in that: The dart head at the lower end of the dart (602) is a smooth arc surface.