Online viscosity detection device for insulating resin

Abstract

The utility model relates to the technical field of resin viscosity detection, in particular to an insulating resin on-line viscosity detection device which comprises a detection box, a main body, a detection probe and a cleaning mechanism, the detection box is communicated with a reaction kettle, the detection probe is arranged in the detection box in a penetrating mode, and the cleaning mechanism comprises a mounting frame, a moving assembly and a storage box storing cleaning solvent. The mounting frame moves along the side wall of the detection probe through the moving assembly, a spray head is arranged on the mounting frame, the spray head faces the detection probe, and the spray head makes contact with the detection probe. After the polyamide-imide insulating resin is detected once, the mounting rack is controlled to move along the side wall of the detection probe through the moving assembly, and the spray head sprays the cleaning solvent onto the detection probe in the moving process, so that the adhesion of the residual resin adhered to the detection probe is reduced, and the residual resin is scraped off along with the flowing of the cleaning solvent, and therefore, the detection accuracy of the polyamide-imide insulating resin is improved. Therefore, the residual resin on the detection probe can be reduced, so that the detection accuracy is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of resin viscosity detection, in particular to an on-line viscosity detection device for insulating resin. Background Art

[0002] Insulating paint is an important insulating product widely used at present, and is widely used in emerging green environmental protection industries such as photovoltaic inverters, rail transit, new energy vehicles and supporting facilities, and wind power. With the development of technology, people's requirements for the performance of insulating paint products are also increasing day by day. High-heat-grade polyamide-imide insulating resin is the main raw material for producing insulating paint, and the size of its molecular weight directly affects the performance and stability of the quality of insulating products. The viscosity of polyamide-imide insulating resin is an important parameter for detecting the quality of polyamide-imide insulating resin, and usually an on-line viscosity detection device is used to continuously detect the viscosity of polyamide-imide insulating resin at different temperatures. The on-line viscosity detection device mainly includes a data processor, a detection probe and an exciter for driving the detection probe to vibrate. The principle of the on-line viscosity detection device is mainly to place the vibratable detection probe in the polyamide-imide insulating resin. Since the detection probe vibrates in the flowing polyamide-imide insulating resin, it will lose energy due to the change of viscosity resistance, and the lost energy can be detected by the electronic circuit and converted into a displayable viscosity reading by a special data processor.

[0003] During the synthesis process of polyamide-imide insulating resin, the vibration of stirring will surely occur. In order to eliminate the influence of vibration, the on-line viscosity detection device needs to be installed outside the reaction kettle, and the polyamide-imide insulating resin in the reaction kettle is pumped out and input into the on-line viscosity detection device for continuous detection.

[0004] However, for the existing on-line viscosity detection device, due to continuously detecting the viscosity of insulating resin at different temperatures, the residual resin on the detection probe affects the result of the next detection, resulting in a decrease in the detection accuracy. Content of the Utility Model

[0005] Based on the above-mentioned prior art, the utility model provides an on-line viscosity detection device for insulating resin, which can reduce the residual resin on the detection probe, thereby improving the detection accuracy.

[0006] The technical solution adopted by the present utility model to solve its technical problems is: to provide an on-line viscosity detection device for insulating resin, including a detection box, a main body arranged on the detection box, a detection probe arranged on the main body, and a cleaning mechanism arranged in the detection box. The detection box is communicated with a reaction kettle. The detection probe penetrates into the detection box. The cleaning mechanism includes a mounting rack arranged in the detection box, a moving component for controlling the movement of the mounting rack, and a storage tank storing a cleaning solvent. The mounting rack moves along the side wall of the detection probe through the moving component. A spray head communicated with the storage tank is arranged on the mounting rack. The spray head is arranged towards the detection probe and is in contact with the detection probe.

[0007] Further, a sliding groove is formed on the inner wall of the detection box. The moving component includes a rotating motor, a rotating screw rod rotatably arranged in the sliding groove, and a sliding block connected to the mounting rack. The output shaft of the rotating motor is coaxially fixed to the rotating screw rod. The rotating screw rod passes through the sliding block and is in threaded connection with the sliding block. The sliding block is slidably arranged in the sliding groove.

[0008] Further, the on-line viscosity detection device for insulating resin further includes a first collecting plate and a second collecting plate arranged on the mounting rack. The first collecting plate and the second collecting plate are respectively located on both sides of the mounting rack. The first collecting plate and the collecting plate are both located below the mounting rack. The first collecting plate and the second collecting plate are both provided with a collecting cavity and a mounting semi-hole adapted to the detection probe. The mounting semi-hole of the first collecting plate, the mounting semi-hole of the second collecting plate, and the cavity wall of the collecting cavity cooperate to form a closed space to collect the residual resin and cleaning solvent dropped from the detection probe.

[0009] Further, the on-line viscosity detection device for insulating resin further includes a connecting rod arranged on the main body. The diameter of the connecting rod is smaller than the diameter of the detection probe. One end of the connecting rod away from the main body is connected to the detection probe. The connecting rod is located in the detection box.

[0010] Further, a feed inlet and a discharge outlet are arranged on the detection box. The mounting rack is provided with a communication cavity communicated with both the spray head and the storage tank. The on-line viscosity detection device for insulating resin further includes a recovery tank communicated with the discharge outlet, a feeding pump arranged on the storage tank, and a communication pipe for communicating the feed inlet and the communication cavity. The collecting cavity corresponds to the discharge outlet. The second collecting plate is communicated with the recovery tank through the discharge outlet.

[0011] Further, the first collecting plate is provided with a first material guiding plate, and the second collecting plate is provided with a second material guiding plate. Both the first material guiding plate and the second material guiding plate are inclined.

[0012] Further, the positions of the feeding port and the discharging port correspond to the connecting rod. When the mounting frame drives the first material guiding plate and the second material guiding plate to move to the position of the connecting rod, the cleaning solvent and the residual resin in the collecting cavity enter the discharging port through the second material guiding plate.

[0013] Further, the height of the end of the first material guiding plate close to the mounting frame is lower than the height of the end of the first material guiding plate far from the mounting frame.

[0014] Further, the height of the end of the second material guiding plate close to the mounting frame is higher than the height of the end of the second material guiding plate far from the mounting frame.

[0015] Further, the mounting frame is of a cylindrical structure, and the mounting frame and the detection probe are coaxially arranged.

[0016] Further, the on-line viscosity detection device for insulating resin further includes a flange plate arranged on the main body and a plurality of fixing bolts adapted to the flange plate. The detection box is provided with fixing holes adapted to the fixing bolts, and the fixing bolts are in threaded connection with the fixing holes.

[0017] Further, the on-line viscosity detection device for insulating resin further includes an input pipe and an output pipe arranged on the detection box. The detection box is provided with an input hole communicated with the input pipe and an output hole communicated with the output pipe. Both the input pipe and the output pipe are communicated with the reaction kettle.

[0018] The beneficial effects of the present utility model are as follows: An on-line viscosity detection device for insulating resin is provided, which includes a detection box, a main body disposed on the detection box, a detection probe disposed on the main body, and a cleaning mechanism disposed in the detection box. The detection box is communicated with a reaction kettle, the detection probe penetrates into the detection box, the cleaning mechanism includes a mounting rack disposed in the detection box, a moving component for controlling the movement of the mounting rack, and a storage tank storing a cleaning solvent. The mounting rack moves along the side wall of the detection probe through the moving component, and a spray head communicated with the storage tank is disposed on the mounting rack. The spray head is disposed towards the detection probe and is in contact with the detection probe. After the primary detection of the polyamide-imide insulating resin is completed, the moving component is used to control the mounting rack to move along the side wall of the detection probe. During the movement, the spray head sprays the cleaning solvent onto the detection probe, so that the adhesiveness of the residual resin adhering to the detection probe decreases and is scraped off along with the flow of the cleaning solvent. Thus, the residual resin on the detection probe can be reduced, thereby improving the detection accuracy. Description of the Drawings

[0019] The present utility model will be further described below in conjunction with the drawings and embodiments.

[0020] In the drawings: Figure 1 is the overall structure diagram of an on-line viscosity detection device for insulating resin provided by the present utility model;

[0021] Figure 2 is Figure 1 the exploded view of the on-line viscosity detection device for insulating resin shown;

[0022] Figure 3 is Figure 1 the top view of the on-line viscosity detection device for insulating resin shown;

[0023] Figure 4 is Figure 3 the partial sectional view in the A-A direction of

[0024] Description of the reference numerals: 100, on-line viscosity detection device for insulating resin; 10, detection box; 12, output hole; 13, sliding groove; 14, feed port; 141, discharge port; 15, fixing hole; 20, main body; 21, flange; 22, fixing bolt; 30, detection probe; 40, cleaning mechanism; 41, mounting rack; 411, spray head; 412, communication cavity; 42, moving component; 421, rotating motor; 422, rotating screw; 423, sliding block; 43, first collecting plate; 431, mounting semi-hole; 432, collecting cavity; 433, first guiding plate; 44, second collecting plate; 441, second guiding plate; 512, communication pipe; 60, input pipe; 70, output pipe; 80, connecting rod; 90, viscosity display screen; Detailed implementation mode

[0025] In order to make the technical problems to be solved, technical solutions and beneficial effects of the present utility model clearer, the present utility model will be described in detail below with reference to the accompanying drawings. This figure is a simplified schematic diagram, which only illustrates the basics of the present utility model in a schematic manner, so it only shows the components related to the present utility model. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present utility model without creative work belong to the scope of protection of the present utility model.

[0026] Please refer to Figures 1-4 , an on-line viscosity detection device 100 for insulating resin, which includes a detection box 10, a main body 20 arranged on the detection box 10, a detection probe 30 arranged on the main body 20, a cleaning mechanism 40 arranged in the detection box 10, and a storage box and a recovery box respectively arranged on both sides of the detection box 10. The storage box stores a cleaning solvent, and the recovery box is used to collect the residual resin and cleaning solvent cleaned by the cleaning mechanism 40. Specifically, in this embodiment, the cleaning solvent uses benzene solvents, such as toluene, xylene, etc. The storage box and the recovery box are not shown in the figure.

[0027] The detection box 10 is communicated with the reaction kettle, and the detection probe 30 penetrates into the detection box 10. Further, the on-line viscosity detection device 100 for insulating resin further includes an input pipe 60 and an output pipe 70 arranged on the detection box 10. The detection box 10 is provided with an input hole communicated with the input pipe 60 and an output hole 12 communicated with the output pipe 70. Both the input pipe 60 and the output pipe 70 are communicated with the reaction kettle. The input hole is not shown in the figure.

[0028] The on-line viscosity detection device 100 for insulating resin further includes a connecting rod 80 arranged on the main body 20, a data processor, electronic circuits, an exciter arranged in the main body 20, and a viscosity display screen 90 arranged above the main body 20. The data processor, electronic circuits and viscosity display screen 90 are all electrically connected. The exciter is used to drive the detection probe 30 to vibrate. The electronic circuits are used to obtain the energy change of the detection probe 30 and transmit the data to the data processor. The data processor is used to process the energy change of the detection probe 30 and convert it into viscosity data for display through the viscosity display screen 90. The specific connection structures of the data processor and the exciter, as well as the main body 20 and the detection probe 30 are all prior arts and are not shown in the figure. The diameter of the connecting rod 80 is smaller than the diameter of the detection probe 30. One end of the connecting rod 80 far from the main body 20 is fixedly connected to the detection probe 30, and the connecting rod 80 is located in the detection box 10.

[0029] The inner wall of the detection box 10 is provided with a sliding groove 13. The detection box 10 is provided with a feed inlet 14 and a discharge outlet 141. The discharge outlet 141 is communicated with the recycling box through a pipeline. The positions of the feed inlet 14 and the discharge outlet 141 both correspond to the connecting rod 80.

[0030] The cleaning mechanism 40 includes a mounting frame 41 arranged in the detection box 10 and a moving component 42 for controlling the movement of the mounting frame 41. The mounting frame 41 moves along the side wall of the detection probe 30 through the moving component 42. The mounting frame 41 is provided with a spray head 411. The spray head 411 is arranged towards the detection probe 30 and is in contact with the detection probe 30. Specifically, in this embodiment, the mounting frame 41 is of a cylindrical structure and is coaxially arranged with the detection probe 30. The height of the mounting frame 41 is less than the height of the detection probe 30.

[0031] The mounting frame 41 is provided with a communication cavity 412 that is communicated with both the spray head 411 and the storage tank. The on-line viscosity detection device 100 for insulating resin further includes a pumping pump arranged on the storage tank and a communication pipe 512 for communicating the feed inlet 14 and the communication cavity 412. The pumping pump is used to pump the cleaning solvent in the storage tank into the communication pipe 512. The pumping pump is communicated with the outlet of the storage tank and the feed inlet 14 through pipelines. The communication pipe 512 is located in the detection box 10, and the communication pipe 512 is a flexible pipe, which is convenient for the communication pipe 512 to move up and down following the mounting frame 41. The pumping pump is a prior art and is not drawn in the figure.

[0032] The moving component 42 includes a rotating motor 421, a rotating screw 422 rotatably arranged in the sliding groove 13, and a sliding block 423 connected to the mounting frame 41. The rotating motor 421 is arranged on the detection box 10. The output shaft of the rotating motor 421 is coaxially fixed to the rotating screw 422. The rotating screw 422 passes through the sliding block 423 and is threadedly connected to the sliding block 423. The sliding block 423 is slidably arranged in the sliding groove 13.

[0033] The on-line viscosity detection device 100 for insulating resin further includes a first collection plate 43 and a second collection plate 44 disposed on the mounting bracket 41. The first collection plate 43 and the second collection plate 44 are located on both sides of the mounting bracket 41, and the first collection plate 43 and the second collection plate 44 are arranged in pairs with respect to the central axis of the mounting bracket 41. Further, in this embodiment, the first collection plate 43, the second collection plate 44, and the mounting bracket 41 are all fixedly connected. The sliding block 423 is fixedly connected to the first collection plate 43. Both the first collection plate 43 and the second collection plate 44 are slidably and sealingly connected to the inner wall of the detection box 10. Both the first collection plate 43 and the collection plate are located below the mounting bracket 41. The first collection plate 43 and the second collection plate 44 are both provided with a collection cavity 432 and a mounting half-hole 431 adapted to the detection probe 30. The mounting half-hole 431 of the first collection plate 43, the mounting half-hole 431 of the second collection plate 44, and the cavity wall of the collection cavity 432 cooperate to form a closed space to collect the residual resin dropped from the detection probe 30 scraped off by the nozzle 411.

[0034] The first collection plate 43 is provided with a first guide plate 433, and the second collection plate 44 is provided with a second guide plate 441. Both the first guide plate 433 and the second guide plate 441 are inclined. Both the first guide plate 433 and the second guide plate 441 are connected to the cavity wall of the collection cavity 432. The upper parts of both the first guide plate 433 and the second guide plate 441 are provided as cavities. The collection cavity 432 corresponds to the discharge port 141. The second collection plate 44 communicates with the recovery box through the discharge port 141. When the mounting bracket 41 drives the first guide plate 433 and the second guide plate 441 to move to the connecting rod 80, the cleaning solvent and the residual resin in the collection cavity 432 enter the discharge port 141 through the second guide plate 441. Specifically, in this embodiment, the height of the end of the first guide plate 433 close to the mounting bracket 41 is lower than the height of the end of the first guide plate 433 far from the mounting bracket 41. The height of the end of the second guide plate 441 close to the mounting bracket 41 is higher than the height of the end of the second guide plate 441 far from the mounting bracket 41, so that the cleaning solvent and the residual resin cannot flow back from the first collection plate 43 to the feed port 14, and can only flow along the second collection plate 44 to the discharge port 141.

[0035] The on-line viscosity detection device 100 for insulating resin further includes a flange 21 disposed on the main body 20 and a plurality of fixing bolts 22 adapted to the flange 21. The detection box 10 is provided with fixing holes 15 adapted to the fixing bolts 22, and the fixing bolts 22 are threadedly connected to the fixing holes 15.

[0036] Beneficial effects: After the primary detection of the polyamide-imide insulating resin is completed, the rotating motor 421 is started, so that the slider 423 drives the mounting bracket 41 to move along the side wall of the detection probe 30. During the movement, the spray head 411 sprays the cleaning solvent onto the detection probe 30, reducing the adhesiveness of the residual resin adhering to the detection probe 30, and being scraped off as the cleaning solvent flows. Thus, the residual resin on the detection probe 30 can be reduced, thereby improving the detection accuracy.

[0037] After the cleaning is completed, the rotating motor 421 is started, so that the slider 423 drives the mounting bracket 41, the first collecting plate 43, and the second collecting plate 44 to move along the side wall of the detection probe 30 to the connecting rod 80. At this time, the collecting cavity 432 is communicated with the discharge port 141 through the second guide plate 441. At the same time, the spray head 411 does not contact the detection probe 30 to avoid affecting the vibration of the detection probe 30. At the same time, the residual resin and the cleaning solvent scraped off from the detection probe 30 by the spray head 411 fall into the collecting cavity 432, and then move along the second guide plate 441, and finally enter the recycling box through the discharge port 141 and the pipeline for recycling or are output to the reaction kettle for continuous reaction.

[0038] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection or an integral connection, a mechanical connection, a direct connection or an indirect connection through an intermediate medium, and can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0039] It should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention.

[0040] Based on the inspiration of the ideal embodiments of the present invention above, through the above description, relevant staff can completely make various changes and modifications without departing from the scope of the present invention. The technical scope of this utility model is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. An insulating resin online viscosity detection device, characterized in that: The invention comprises a detection box, a main body arranged on the detection box, a detection probe arranged on the main body and a cleaning mechanism arranged in the detection box, wherein the detection box is connected with a reaction kettle, the detection probe is passed through the detection box, the cleaning mechanism comprises a mounting frame arranged in the detection box, a moving component for controlling the movement of the mounting frame, and a storage box storing a cleaning solvent, the mounting frame moves along the side wall of the detection probe through the moving component, the mounting frame is provided with a nozzle connected with the storage box, the nozzle is arranged toward the detection probe, and the nozzle is in contact with the detection probe.

2. The insulating resin online viscosity detection device according to claim 1, characterized in that: A sliding groove is provided on the inner wall of the detection box, and the moving assembly includes a rotating motor, a rotating screw rotatably arranged in the sliding groove, and a sliding block connected to the mounting frame. The output shaft of the rotating motor and the rotating screw are coaxially fixed, the rotating screw passes through the sliding block and is threadedly connected to the sliding block, and the sliding block is slidably arranged in the sliding groove.

3. The insulating resin online viscosity detection device according to claim 2, characterized in that: The insulating resin online viscosity detection device also includes a first collecting plate and a second collecting plate arranged on the mounting frame, the first collecting plate and the second collecting plate are respectively located on both sides of the mounting frame, the first collecting plate and the collecting plate are both located below the mounting frame, the first collecting plate and the second collecting plate are both provided with a collecting cavity and a mounting half hole adapted to the detection probe, the mounting half hole of the first collecting plate and the mounting half hole of the second collecting plate, and the cavity wall of the collecting cavity cooperate to form a closed space to collect the residual resin and cleaning solvent dropped from the detection probe.

4. The insulating resin online viscosity detection device according to claim 3, characterized in that: The insulating resin online viscosity detection device also includes a connecting rod arranged on the main body, the diameter of the connecting rod is smaller than the diameter of the detection probe, one end of the connecting rod away from the main body is connected to the detection probe, and the connecting rod is located in the detection box.

5. The insulating resin online viscosity detection device according to claim 4, characterized in that: The detection box is provided with a feed port and a discharge port, the mounting frame is provided with a connecting cavity connected to the nozzle and the storage box, the insulating resin online viscosity detection device also includes a recovery box connected to the discharge port, and a suction pump arranged on the storage box and a connecting pipe for connecting the feed port and the connecting cavity, the collecting cavity corresponds to the discharge port, and the second collecting plate is connected to the recovery box through the discharge port.

6. The insulating resin online viscosity detection device according to claim 5, characterized in that: The first collecting plate is provided with a first material guide plate, and the second collecting plate is provided with a second material guide plate, and the first material guide plate and the second material guide plate are both inclined.

7. The insulating resin online viscosity detection device according to claim 6, characterized in that: The positions of the feed port and the discharge port correspond to the connecting rod. When the mounting frame drives the first guide plate and the second guide plate to move to the connecting rod, the cleaning solvent and residual resin in the collection chamber enter the discharge port through the second guide plate.

8. The insulating resin online viscosity detection device according to claim 7, characterized in that: The height of one end of the first material guide plate close to the mounting bracket is lower than that of one end of the first material guide plate far from the mounting bracket.

9. The insulating resin online viscosity detection device according to claim 8, characterized in that: The height of one end of the second material guide plate close to the mounting bracket is higher than that of one end of the second material guide plate far from the mounting bracket.

10. The insulating resin online viscosity detection device according to claim 9, characterized in that: The mounting frame is a cylindrical structure, and the mounting frame and the detection probe are coaxially arranged.

Images