Integrated rapid testing mechanism
By designing an integrated rapid testing mechanism, batch testing of detectors is achieved using positioning conductive mechanisms and air columns, the problem of low testing efficiency of a single unit in the existing technology is solved, the testing efficiency is improved, and automated batch testing is realized.
Patent Information
- Application Number
- CN202422063151.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-26
AI Technical Summary
During the existing detector testing process, single test efficiency is low and batch testing is difficult to achieve.
An integrated rapid testing mechanism is designed, including a fixed base plate and a removable moving plate. The limit and conductive connection of the detector are realized by positioning the conductive mechanism, and the gas is transported to the detector through the air conductor column to achieve batch testing.
Through this testing organization, batch testing of detectors can be achieved, testing efficiency is improved, and automated batch testing is realized in assembly line production.
Smart Images

Figure CN223051298U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gas detector testing, in particular to an integrated rapid testing mechanism. Background Art
[0002] In an environment of inflammable and explosive gases, it is necessary to detect parameters such as concentration, so as to be able to give an alarm in time or perform operations such as shutting off the gas source, etc., to avoid the expansion of danger. Inflammable and explosive gases such as natural gas (methane), biogas, gas, etc. are very dangerous after the concentration reaches a certain level. Generally, a detector is used to detect the gas and obtain information such as the concentration of the corresponding gas, so as to realize instant feedback and early warning processing and improve safety.
[0003] Among them, after the detector is produced, it needs to be tested by ventilation to verify whether the detector can be used normally. At present, during the testing process, the detector is tested one by one, and the testing efficiency is relatively low. Summary of the Utility Model
[0004] (1) Technical Problem
[0005] The purpose of the utility model is to provide an integrated rapid testing mechanism to solve the problem that the testing efficiency of the existing detector is relatively low during the testing process.
[0006] (2) Technical Solution
[0007] To achieve the above purpose, the utility model provides the following technical solution:
[0008] An integrated rapid testing mechanism includes a fixed bottom plate and a moving plate detachably installed on the fixed bottom plate. A positioning and conducting mechanism is arranged between the fixed bottom plate and the moving plate; a plurality of placing holes are arranged in an array on the moving plate, and the placing holes are used for placing detectors. A socket is also arranged on the moving plate on one side of the placing holes, and the socket is connected to the positioning and conducting mechanism. The plug of the detector is inserted into the socket; guide air columns aligned with the placing holes are arranged in an array on the fixed bottom plate, and the guide air columns are used for connecting air pipes.
[0009] Preferably, the positioning and conducting mechanism includes a first integrated joint installed on the moving plate, and the socket is connected to the first integrated joint; guide rails are installed at intervals on the fixed bottom plate, a forward block is slidably installed on the guide rails, and a second integrated joint is arranged on the forward block. A cylinder for pulling the forward block forward or backward is also arranged on the fixed bottom plate; the second integrated joint is used for connecting an external power supply.
[0010] Preferably, positioning holes are formed on both sides of the first integrated joint on the moving plate, and positioning columns matched with the positioning holes are arranged on the forward block.
[0011] Preferably, a tail baffle for limiting the sliding of the movable plate is provided on the fixed bottom plate, and side baffles located on both sides of the tail baffle are formed by bending on the fixed bottom plate.
[0012] Preferably, the movable plate includes a shell and an integrated board arranged in the shell, the insertion hole is arranged on the shell, the socket is arranged on the integrated board, a rubber sleeve is arranged on the integrated board, and a groove for placing the detector is arranged on the rubber sleeve.
[0013] Preferably, two handles are installed on the movable plate at intervals.
[0014] Preferably, the handle comprises two vertical poles installed on the movable plate at an interval, and a cross bar is installed on the two vertical poles.
[0015] Preferably, the fixed bottom plate is provided with a plurality of first strip-shaped holes arranged in an array, and the shell is provided with a plurality of second strip-shaped holes arranged in an array.
[0016] Preferably, the first strip-shaped hole and the second strip-shaped hole are arranged in alignment.
[0017] (III) Beneficial effects
[0018] Several detectors are placed in the corresponding insertion holes and sockets on the movable plate, and the movable plate is positioned and placed on the fixed bottom plate. The movable plate is limited and conductively connected by the positioning conductive mechanism, so that all the detectors are conductively operated, and the gas is transported to the corresponding detectors through the gas guide column, so as to realize batch testing of the detectors;
[0019] Based on this testing organization, automated batch testing processes can be implemented in assembly line production to improve testing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the structure of an embodiment of the utility model;
[0021] Figure 2 It is a cross-sectional structural schematic diagram of an embodiment of the utility model;
[0022] Figure 3 This is a schematic diagram of the top view of the fixed bottom plate in the embodiment of the utility model;
[0023] Figure 4 This is a bottom-up three-dimensional structural schematic diagram of a fixed bottom plate in an embodiment of the utility model;
[0024] Figure 5 It is a structural schematic diagram of a detector placed on a movable plate in an embodiment of the utility model;
[0025] Figure 6 is Figure 5 the upward perspective three-dimensional structure schematic diagram of
[0026] Figure 7 the structure schematic diagram of the rubber sleeve in the embodiment of the present utility model;
[0027] In Figures 1 to 7 it, the corresponding relationship between the part names or lines and the drawing numbers is:
[0028] fixed bottom plate 1, tail baffle 11, side blocking part 12, moving plate 2, placing hole 21, socket 22, housing 23, integrated board 24, rubber sleeve 25, groove 26, positioning and conducting mechanism 3, first integrated joint 31, guide rail 32, advancing block 33, second integrated joint 34, air cylinder 35, positioning hole 36, positioning column 37, air guiding column 4, handle 5, vertical rod 51, cross rod 52, first strip-shaped hole 6, second strip-shaped hole 7. Specific embodiments
[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.
[0030] Referring to Figures 1 - 7 as shown, in the embodiment of the present utility model, an integrated rapid testing mechanism is proposed for batch testing of gas detectors, which specifically includes a fixed bottom plate 1 and a moving plate 2 detachably installed on the fixed bottom plate 1. A positioning and conducting mechanism 3 is provided between the fixed bottom plate 1 and the moving plate 2. After the moving plate 2 is placed on the fixed bottom plate 1, it is limited by the positioning and conducting mechanism 3, and conduction between an external power supply and the moving plate 2 is achieved.
[0031] Meanwhile, a plurality of placing holes 21 are arranged in an array on the moving plate 2. The placing holes 21 are used for placing detectors. A socket 22 located on one side of the placing holes 21 is further provided on the moving plate 2. The socket 22 is connected to the positioning and conducting mechanism 3. The plug of the detector is inserted into the socket 22. The placing holes 21 are used for placing, positioning and sealing the detector, and the socket 22 is electrically connected to the positioning and conducting mechanism 3 to supply power to the detector. And air guiding columns 4 aligned with the placing holes 21 are arranged in an array on the fixed bottom plate 1. The air guiding columns 4 are used for connecting air pipes.
[0032] Specifically during testing, gas is transported to the detector position through the air guiding column 4 through an air pipe for testing, so as to batch test whether the detector is operating normally and improve the testing efficiency.
[0033] Specifically, the positioning and conducting mechanism 3 has the functions of positioning and conducting electricity between the moving plate 2 and the positioning bottom plate. The positioning and conducting mechanism 3 includes a first integrated connector 31 installed on the moving plate 2. The socket 22 is connected to the first integrated connector 31. At the same time, guide rails 32 are installed on the fixed bottom plate 1 at intervals. A forward block 33 and a second integrated connector 34 provided on the forward block 33 are slidably installed on the guide rails 32. A cylinder 35 for pulling the forward block 33 forward or backward is also provided on the fixed bottom plate 1. At the same time, the second integrated connector 34 is used to connect to an external power supply. After the moving plate 2 is positioned, the cylinder 35 is used to push the forward block 33 to move, and the second integrated connector 34 is inserted into the first integrated connector 31 to ensure the stability of the conductive connection, and to limit the moving plate 2, so as to align the air guide channel.
[0034] At the same time, in order to have a guiding effect when the first integrated connector 31 and the second integrated connector 34 are inserted, positioning holes 36 are provided on the moving plate 2 on both sides of the first integrated connector 31. Positioning posts 37 are provided on the forward block 33 and are matched with the positioning holes 36. During the insertion process, the guiding is realized through the cooperation of the positioning posts 37 and the positioning holes 36 to ensure the stability of the insertion.
[0035] Among them, the second integrated connector 34 is of a bent structure and has an input port and an output port. The output port is electrically connected to the first integrated connector 31.
[0036] Specifically, a tail baffle 11 for limiting the sliding of the moving plate 2 is provided on the fixed bottom plate 1. Side blocking portions 12 are formed by bending on the fixed bottom plate 1 on both sides of the tail baffle 11. The tail baffle 11 and the side blocking portions 12 are used to limit and stop the moving plate 2, so that the moving plate 2 will not loosen after the first integrated connector 31 and the second integrated connector 34 are inserted.
[0037] The moving plate 2 includes a housing 23 and an integrated board 24 provided in the housing 23. The insertion hole 21 is provided on the housing 23. The socket 22 is provided on the integrated board 24. A rubber sleeve 25 is provided on the integrated board 24. A groove 26 for placing the detector is provided on the rubber sleeve 25. The integrated board 24 is used to realize synchronous conduction of a batch of sockets 22 and support the rubber sleeve 25. After the detector is placed in the moving plate 2, the detector is hermetically placed through the groove 26, which is convenient for the gas to quickly contact the detector after entering to complete the test.
[0038] Meanwhile, two handles 5 are installed on the moving plate 2 at intervals. The moving plate 2 can be conveniently moved through the handles 5. Specifically, the handle 5 includes two vertical rods 51 installed on the moving plate 2 at intervals, and a cross bar 52 is installed on the two vertical rods 51. The vertical rods 51 are detachably installed on the moving plate 2, and the cross bar 52 is also detachably connected to the two vertical rods 51. Thus, the position of the handle 5 can be adjusted and installed according to the convenience of holding.
[0039] Specifically, a plurality of first strip holes 6 are arranged in an array on the fixed bottom plate 1, and a plurality of second strip holes 7 are arranged in an array on the housing 23. The first strip holes 6 and the second strip holes 7 can be aligned or misaligned, which is convenient for heat dissipation during the test of the detector, and can also reduce the weight of the housing 23 and the fixed bottom plate 1.
[0040] In the present invention, unless otherwise clearly defined and limited, the terms "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0041] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the present invention is usually placed during use. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In addition, the terms "first", "second", etc. are only used for distinguishing descriptions and cannot be understood as indicating or implying relative importance.
[0042] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claims involved.
Claims
1. An integrated rapid testing mechanism, characterized in that: It comprises a fixed bottom plate and a movable plate detachably mounted on the fixed bottom plate, wherein a positioning conductive mechanism is provided between the fixed bottom plate and the movable plate; The movable plate is provided with a plurality of insertion holes arranged in an array, the insertion holes are used to place the detectors, the movable plate is also provided with a socket located on one side of the insertion hole, the socket is connected to the positioning conductive mechanism, and the plug of the detector is inserted into the socket; The fixed bottom plate is provided with an array of air guide columns aligned with the insertion holes, and the air guide columns are used to connect the air pipe.
2. An integrated rapid testing mechanism according to claim 1, characterized in that: The positioning conductive mechanism comprises a first integrated connector mounted on the movable plate, and the socket is connected to the first integrated connector; Guide rails are installed at intervals on the fixed bottom plate, and a forward block and a second integrated joint provided on the forward block are slidably installed on the guide rails. A cylinder for pulling the forward block forward or backward is also provided on the fixed bottom plate; The second integrated connector is used to connect to an external power source.
3. An integrated rapid testing mechanism according to claim 2, characterized in that: The movable plate is provided with positioning holes on both sides of the first integrated joint, and the advancing block is provided with positioning columns matched with the positioning holes.
4. An integrated rapid testing mechanism according to any one of claims 1 to 3, characterized in that: The fixed bottom plate is provided with a tail baffle plate for limiting the sliding of the movable plate, and the fixed bottom plate is bent to form side baffles located on both sides of the tail baffle plate.
5. An integrated rapid testing mechanism according to claim 4, characterized in that: The movable plate comprises a shell and an integrated board arranged in the shell, the insertion hole is arranged on the shell, the socket is arranged on the integrated board, a rubber sleeve is arranged on the integrated board, and a groove for placing the detector is arranged on the rubber sleeve.
6. An integrated rapid testing mechanism according to claim 5, characterized in that: Two handles are installed on the movable plate at intervals.
7. An integrated rapid testing mechanism according to claim 6, characterized in that: The handle comprises two vertical poles installed on the movable plate at intervals, and a cross bar is installed on the two vertical poles.
8. The integrated rapid testing mechanism according to claim 5, characterized in that: The fixed bottom plate is provided with a plurality of first strip holes arranged in an array, and the shell is provided with a plurality of second strip holes arranged in an array.
9. An integrated rapid testing mechanism according to claim 8, characterized in that: The first strip-shaped hole is aligned with the second strip-shaped hole.