Wire arranging machine for diode processing
Through the electric slider and comb tooth structure, the leads are clamped together, and the electromagnet vibration separation and comb tooth dispersion are combined, the entanglement and fracture problems of existing wiring machines when dealing with dense leads are solved, and the separation efficiency and product quality are improved.
Patent Information
- Application Number
- CN202422221356.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-11
AI Technical Summary
The existing wire ducting machines are not effective when dealing with highly dense lead interweaving, which can easily lead to intensification of lead entanglement or even breakage, affecting production efficiency and product quality.
The electric slider and comb tooth structure are used to clamp and move the leads through electric clamps, combined with the vibration separation mechanism of the electromagnet and the spring, the wound leads are initially separated, and the leads are further dispersed by comb teeth, and the electric telescopic rod fixes the leads to ensure stability.
It improves the lead separation efficiency, avoids aggravation of entanglement or breakage, improves product quality and consistency, and cleanses the lead surface to ensure the smooth progress of subsequent processing.
Smart Images
Figure CN223052134U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of diode processing, in particular to a wire arranging machine for diode processing. Background Technique
[0002] A diode is an electronic device made of semiconductor materials. Its core is a PN junction. A diode has two electrodes, namely a positive electrode and a negative electrode. The main principle is to utilize the one-way conductivity of the PN junction to control the circuit through the PN junction. During the manufacturing process of a diode, the leads often wind tightly together, and operators generally use a wire arranging machine to carefully separate the intricate leads.
[0003] The current wire arranging machine mainly tries to untangle the winding through a comb structure. However, in the face of highly dense lead intersections, simply relying on the direct action of the comb often has poor effects. This processing method not only fails to effectively untangle the tight winding, but may even exacerbate the entanglement state of the leads. Moreover, in the case of excessive force application, it may also cause the fragile leads to break, seriously affecting production efficiency and product quality. Content of the Utility Model
[0004] The purpose of the utility model is to solve the problem that when the above equipment is used, due to the poor effect of the wire arranging machine, the entanglement of the leads is aggravated or even broken, and thus a wire arranging machine for diode processing is proposed.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme: A wire arranging machine for diode processing, including a group of support legs. A support plate is fixedly installed between the tops of the group of support legs. An installation groove is opened at the top of the support plate. A group of guide rails one are fixedly installed at the top of the support plate. Two electric sliders one are movably sleeved on the outer surfaces of the group of guide rails one. A group of guide rails two are fixedly installed at the tops of the two electric sliders one. A group of electric sliders two are movably sleeved on the outer surfaces of the two groups of guide rails two. A comb is fixedly installed between the outer surfaces of one of the two electric sliders two. A guide rail three is fixedly installed between the outer surfaces of the other one of the two electric sliders two. An electric slider three is movably sleeved on the outer surface of the guide rail three.
[0006] Preferably, two cameras are fixedly installed on the outer surface of the electric slider three, and an electric turntable is fixedly installed at the bottom of the electric slider three.
[0007] Preferably, an electric clamp is fixedly installed at the bottom of the electric turntable, and a group of bases are fixedly installed at the bottom of the inner wall of the installation groove.
[0008] Preferably, a group of electromagnets are fixedly installed at the bottom of the inner wall of the group of bases, and a group of springs are fixedly installed at the bottom of the inner wall of the group of bases.
[0009] Preferably, a set of iron cores is fixedly installed at the top of a set of springs, and the outer wall of the set of iron cores is movably inserted into the inside of a set of bases.
[0010] Preferably, a material tray is fixedly installed between the tops of the set of iron cores, and the inner wall of the installation groove is movably inserted with the outer wall of the material tray. A bracket is fixedly installed at the top of the material tray.
[0011] Preferably, a set of electric telescopic rods is fixedly installed at the bottom of the bracket, and an extrusion plate is fixedly installed between the telescopic ends of the set of electric telescopic rods.
[0012] Compared with the prior art, the advantages and positive effects of the present utility model are as follows.
[0013] 1. In the present utility model, when the wire arranging machine works, slider one and slider three cooperate with each other to drive the electric fixture above the problematic lead. Subsequently, electric slider two starts to drive the electric fixture to descend to clamp the lead and timely correct the phenomena of too tight winding, knotting, and bending in the lead, thereby improving the efficiency and effect of the wire arranging machine in separating the lead, avoiding the entanglement state from intensifying or breaking due to simply using the comb teeth to disperse the lead, effectively improving the quality and consistency of the final product. Subsequently, another group of electric slider two will drive the comb teeth to insert into the lead, and the comb teeth will advance under the drive of another group of slider one, thereby quickly dispersing the wound lead.
[0014] 2. In the present utility model, the electromagnet and the spring cooperate with each other, and the generated vibration can initially separate the wound lead, ensuring a more thorough separation effect of the lead, reducing production problems caused by winding, and also removing contaminants on the surface of the lead, improving the cleanliness of the lead. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is the main view three-dimensional structure diagram of the wire arranging machine for diode processing proposed by the present utility model;
[0016] Figure 2 is the partial top view three-dimensional structure diagram of the wire arranging machine for diode processing proposed by the present utility model;
[0017] Figure 3 is the partial bottom view three-dimensional structure diagram of the wire arranging machine for diode processing proposed by the present utility model;
[0018] Figure 4 is the partial disassembled schematic diagram of the wire arranging machine for diode processing proposed by the present utility model.
[0019] Legend Explanation:
[0020] 1. Support leg; 2. Support plate; 3. Installation groove; 4. Guide rail 1; 5. Electric slider 1; 6. Guide rail 2; 7. Electric slider 2; 8. Comb teeth; 9. Guide rail 3; 10. Electric slider 3; 11. Camera; 12. Electric turntable; 13. Electric fixture; 14. Base; 15. Electromagnet; 16. Spring; 17. Iron core; 18. Tray; 19. Bracket; 20. Electric telescopic rod; 21. Extrusion plate. Detailed implementation manner
[0021] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention will be further described below with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.
[0022] In the following description, many specific details are set forth in order to fully understand the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the present invention is not limited by the specific embodiments disclosed in the following specification.
[0023] Embodiment 1, as Figures 1 - 4 shown, the present invention provides a wire arranging machine for diode processing, including a group of support legs 1, characterized in that: a support plate 2 is fixedly installed between the tops of the group of support legs 1, an installation groove 3 is opened at the top of the support plate 2, a group of guide rails 1 4 are fixedly installed on the top of the support plate 2, two groups of electric sliders 1 5 are movably sleeved on the outer surfaces of the group of guide rails 1 4, a group of guide rails 2 6 are fixedly installed on the tops of the two groups of electric sliders 1 5, a group of electric sliders 2 7 are movably sleeved on the outer surfaces of the two groups of guide rails 2 6, a comb teeth 8 is fixedly installed between the outer surfaces of one of the two groups of electric sliders 2 7, a guide rail 3 9 is fixedly installed between the outer surfaces of the other of the two groups of electric sliders 2 7, an electric slider 3 10 is movably sleeved on the outer surface of the guide rail 3 9, two cameras 11 are fixedly installed on the outer surface of the electric slider 3 10, an electric turntable 12 is fixedly installed at the bottom of the electric slider 3 10, an electric fixture 13 is fixedly installed at the bottom of the electric turntable 12, and a group of bases 14 are fixedly installed at the bottom of the inner wall of the installation groove 3.
[0024] The effect achieved by the entire Embodiment 1 is that when the wire arranging machine works, the camera 11 starts to operate, observing whether the lead below is knotted or curled. When the camera 11 detects the above situation in the lead, the first electric slider 5 starts to slide on the surface of the first guide rail 4 to determine the horizontal position of the electric clamp 13. After the horizontal position of the electric clamp 13 is fixed, the third electric slider 10 starts to slide on the surface of the third guide rail 9, so that the electric clamp 13 comes above the lead. Subsequently, the second electric slider 7 drives the electric clamp 13 to clamp the wound part of the lead by sliding on the surface of the second guide rail 6, and drives the lead to move under the action of the multiple slider electric turntable 12, avoiding situations such as too tight winding, knotting, and curling. Subsequently, another group of second electric sliders 7 will drive the comb teeth 8 to descend and insert into the lead, and under the action of another group of first electric sliders 5, the lead will be untied.
[0025] Embodiment 2, as Figures 2 - 4 shown, a group of electromagnets 15 are fixedly installed at the bottom of the inner wall of a group of bases 14, a group of springs 16 are fixedly installed at the bottom of the inner wall of a group of bases 14, a group of iron cores 17 are fixedly installed at the top of a group of springs 16, and the outer surface of a group of iron cores 17 is movably inserted into the inside of a group of bases 14. A material tray 18 is fixedly installed between the tops of a group of iron cores 17, and the inner surface of the installation groove 3 is movably inserted with the outer surface of the material tray 18. A support 19 is fixedly installed at the top of the material tray 18, and a group of electric telescopic rods 20 are fixedly installed at the bottom of the support 19. An extrusion plate 21 is fixedly installed between the telescopic ends of a group of electric telescopic rods 20.
[0026] The effect achieved by the entire Embodiment 2 is that when people place the wound leads inside the material tray 18, they can first start the electromagnet 15 at the bottom. At this time, the energized electromagnet 15 generates a magnetic force, attracting the top iron core 17 and the material tray 18 to descend and compress the spring 16. When the electromagnet 15 is de-energized, the compressed spring 16 starts to reset, driving the iron core 17 and the material tray 18 to rise. Through this principle, the material tray 18 will drive the leads inside to vibrate together, making the wound leads be preliminarily separated, improving the efficiency and wire separation effect of the subsequent work of the wire arranging machine. The contaminants adhered to the surface of the leads can also be removed through vibration, improving the cleanliness of the leads. Subsequently, the electric telescopic rod 20 is started, driving the extrusion plate 21 to descend to fix the leads, facilitating the next separation work of the leads.
[0027] Working principle: In the preparation stage, people gently place the entangled lead wires inside the tray 18. At this time, the electromagnet 15 at the bottom can be activated. When the electromagnet 15 is powered on, it will generate magnetic force and quickly attract the iron core 17 at the top, thereby driving the entire tray 18 to descend along the preset track. During the descent, the tray 18 will press against the spring 16 below, and the spring 16 will be compressed and store energy. Once the electromagnet 15 is powered off, the compressed spring 16 will quickly reset and push the iron core 17 and the tray 18 to rise. Through this lifting mechanism, the lead wires in the tray 18 will vibrate accordingly. This vibration helps to initially separate the entangled lead wires, improve the working efficiency and wire separation effect of the subsequent wire machine, and the vibration can also effectively remove the tiny pollutants adhering to the surface of the lead wires. Then the electric telescopic rod 20 is activated, driving the pressing plate 21 to slowly descend. When the pressing plate 21 touches the lead wires, it will apply appropriate pressure to fix the lead wires, ensuring the stability of the lead wires during the subsequent processing. When the wire arranging machine officially enters the working state, the camera 11 is activated. Once it detects that the lead wires are too tightly wound, knotted or curled, the camera 11 will immediately send a signal to the control system. After receiving the signal, the control system quickly responds and drives the electric slider one 5 to slide on the guide rail one 4 to precisely adjust the horizontal position of the electric clamp 13. When the horizontal position of the electric clamp 13 is determined and fixed, the electric slider three 10 then slides on the guide rail three 9 to guide the electric clamp 13 directly above the lead wire. At this time, the electric slider two 7 moves flexibly on the guide rail two 6, driving the electric clamp 13 to precisely clamp the entangled part of the lead wire. Subsequently, under the coordinated action of multiple slider electric turntables 12, the clamped lead wire is slowly moved, and through fine control, further entanglement, knotting or curling is avoided. Finally, another group of electric sliders two 7 drives the comb teeth 8 to descend, and the comb teeth 8 are precisely inserted into the interior of the wire bundle. With the assistance of another group of electric sliders one 5, the comb teeth 8 and the lead wires are gradually separated until the entangled lead wires are completely untied.
[0028] The above are only the preferred embodiments of the present invention, and are not limitations to the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention still fall within the protection scope of the technical solution of the present invention.
Claims
1. A wiring machine for diode processing, comprising a set of support legs (1), characterized in that: A support plate (2) is fixedly installed between the tops of a group of support legs (1), a mounting groove (3) is provided on the top of the support plate (2), a group of guide rails (4) is fixedly installed on the top of the support plate (2), two groups of electric sliders (5) are movably sleeved on the outer wall of the group of guide rails (4), a group of guide rails (6) is fixedly installed on the tops of the two groups of electric sliders (5), a group of electric sliders (7) are movably sleeved on the outer walls of the two groups of guide rails (6), comb teeth (8) are fixedly installed between the outer walls of one group of the two groups of electric sliders (7), a guide rail (9) is fixedly installed between the outer walls of the other group of the two groups of electric sliders (7), and an electric slider (10) is movably sleeved on the outer wall of the guide rail (9).
2. The diode processing wiring machine according to claim 1, characterized in that: Two cameras (11) are fixedly mounted on the outer wall of the electric slider three (10), and an electric turntable (12) is fixedly mounted on the bottom of the electric slider three (10).
3. The diode processing wiring machine according to claim 2, characterized in that: An electric clamp (13) is fixedly mounted on the bottom of the electric turntable (12), and a group of bases (14) are fixedly mounted on the bottom of the inner wall of the mounting groove (3).
4. The diode processing wiring machine according to claim 3, characterized in that: A group of electromagnets (15) are fixedly mounted on the bottom of the inner wall of one group of the bases (14), and a group of springs (16) are fixedly mounted on the bottom of the inner wall of one group of the bases (14).
5. The diode processing wiring machine according to claim 4, characterized in that: A group of iron cores (17) are fixedly mounted on the top of a group of springs (16), and the outer wall of the group of iron cores (17) is movably inserted into the interior of a group of bases (14).
6. The diode processing wiring machine according to claim 5, characterized in that: A material tray (18) is fixedly installed between the tops of a group of the iron cores (17), and the inner surface wall of the installation groove (3) and the outer surface wall of the material tray (18) are movably inserted, and a bracket (19) is fixedly installed on the top of the material tray (18).
7. The diode processing wiring machine according to claim 6, characterized in that: A group of electric telescopic rods (20) are fixedly mounted on the bottom of the bracket (19), and an extrusion plate (21) is fixedly mounted between the telescopic ends of the group of electric telescopic rods (20).