Connector copper core structure
By designing a "port" type plug-in end and elastic arm limit buffer structure in the connector copper core structure, the stability problem of the connector during oscillation is solved, and the anti-oscillation effect and low-cost production are achieved.
Patent Information
- Application Number
- CN202421981313.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-15
AI Technical Summary
Existing connectors can easily cause the connector to automatically disengage from the socket during oscillation, resulting in unstable electrical connections, and the existing solutions are complex in design and costly.
A connector copper core structure is designed, using the plug-in end of the conductive member to be bent into a "port" shape, with slots and elastic arms on both sides. The limit slots of the conductive pins are matched with the elastic arms, and the limit buffer structure is formed by combining arc chamfering, and the wires are fixed through the compression edges of the crimping end.
It is achieved that it is difficult to shift during oscillation, maintains stable connections, avoids the use of complex self-locking mechanisms, and reduces production costs.
Smart Images

Figure CN223052416U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of connector design, and particularly relates to a copper core structure of a connector. Background Technique
[0002] A connector is also called a coupler. In China, it is also called a connector and a socket, generally referring to an electrical connector. That is, a device that connects two active devices and transmits current or signals. The male end and the female end can transmit information or current after contact, and it is also called a connector.
[0003] At present, there is generally no buffer limit structure after the connector is inserted into the socket. For example, in the prior art (Publication No.: CN219247102U, Publication Date: June 23, 2023), a connector with a short-circuit function is disclosed. When it is electrically connected, the conductive component clamps the electrical pin through the clamping end. Since the clamping end is not equipped with a limit structure, when the connector encounters external force oscillation, the connector is likely to automatically separate from the socket, resulting in a disconnection of the connection and an unstable electrical connection.
[0004] To solve this technical problem, in the prior art (Publication No.: CN220272790U, Publication Date: December 29, 2023), a power connector is disclosed. During its use, when the connection pin is inserted into the conductive copper sheet, the elastic arm on the conductive copper sheet can clamp the barb of the connection pin, and it will not disconnect when pulled by an external force, and stable connection of each connection pin can be achieved.
[0005] However, this solution requires structures such as a connector housing, an inclined plane, a spring, etc. to be able to be used normally, and its design is relatively complex. And for existing connectors, it is only necessary to overcome the defect of unstable electrical connection caused by oscillation. Therefore, it is necessary to design a copper core of a connector with a buffer limit structure to solve this technical problem. Content of the Utility Model
[0006] The utility model provides a technical solution that can solve the above problems to overcome the above deficiencies.
[0007] A copper core structure of a connector includes a conductive member. The right end of the conductive member is bent to form a plug-in end, and the cross-section of the plug-in end is bent into a "mouth" shape. Elastic arms are formed on both the front and rear sides of the plug-in end. Elastic arms are formed on both the left and right sides of the slot, and the middle of the elastic arm is bent inward. The two elastic arms in the same slot are separated from each other left and right; a conductive pin is inserted and fitted in the plug-in end. Two limiting slots are formed on both the front and rear sides of the conductive pin, and the elastic arms are respectively pressed into the limiting slots; an arc chamfer is formed between the two limiting slots on the front or rear side of the conductive pin. After the conductive pin is inserted into the plug-in end, the arc chamfer is located at the separation gap between the two elastic arms in the slot; the left end of the conductive member is formed with a wire pressing end, and a wire is electrically connected and installed in the wire pressing end.
[0008] Further: The cross-section of the wire pressing end is bent into a "U" shape, and at least two pairs of pressing edges are formed on the side of the wire pressing end. The wire is locked in the "U" shape of the wire pressing end through at least two pairs of pressing edges.
[0009] Further: An exposed end is provided at one end of the wire close to the conductive member. There are three pairs of pressing edges. Two pairs of pressing edges are bent inward to lock the exposed end of the wire in the "U" shape of the wire pressing end, and the other pair of pressing edges are bent inward to lock the wire in the "U" shape of the wire pressing end.
[0010] Further: A convex edge is formed at the bottom edge on the right side of the plug-in end. A pin base is fixedly installed at the right end of the conductive pin, and a U-shaped gasket is fixedly installed on the left side of the pin base. The convex edge is inserted into the opening of the U-shaped gasket with a clearance fit.
[0011] Further: A stepped structure is formed between the pin base and the conductive pin, and a direction pointer is formed on the upper side of the pin base.
[0012] Compared with the prior art, the beneficial effects of the present utility model are:
[0013] 1. The plug-in end is bent into a "mouth" shape, which can effectively enhance the overall strength of the plug-in end and ensure that it is not easily damaged after the conductive pin is inserted and unplugged multiple times;
[0014] 2. Two elastic arms are provided in the slots on both sides of the plug-in end, and these two elastic arms are separated left and right, and can form a limiting and buffering structure with the limiting slots of the conductive pin;
[0015] 2.1 The elasticity of the elastic arm can effectively press the conductive pin, thereby achieving the effect of anti-vibration;
[0016] 2.2 The arc chamfer between the two limiting slots is located at the separation gap between the two elastic arms, so a limiting structure can be formed;
[0017] When the utility model oscillates, it will not easily shift, thereby realizing anti-limiting buffering. It does not need to be equipped with a self-locking mechanism with a complex structure for use, and the production cost is low.
[0018] Additional aspects and advantages of the utility model will be given in part in the following description, become apparent in part from the following description, or be understood through the practice of the utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0020] Figure 1 is a schematic structural diagram of the present utility model;
[0021] Figure 2 is an exploded structural diagram of the present utility model;
[0022] Figure 3 is Figure 2 a schematic structural diagram from another perspective.
[0023] As shown in the figure: 1, conductive member; 2, plug-in end; 3, slotted; 4, elastic arm; 5, conductive pin; 6, limiting slot; 7, wire pressing end; 8, wire; 9, pressing edge; 10, exposed end; 11, protruding edge; 12, pin seat; 13, U-shaped gasket; 14, direction pointer; 15, arc chamfer. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] The following will clearly and completely describe the technical solutions of the present utility model in conjunction with the drawings. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of them.
[0025] Generally, the components of the embodiments of the present utility model described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present utility model provided in the drawings is not intended to limit the scope of the present utility model to be protected, but only represents the selected embodiments of the present utility model.
[0026] Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
[0027] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0028] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0029] As Figures 1-3 shown, a copper core structure of a connector of the present utility model includes a conductive member 1. A plug-in end 2 is bent and formed at the right end of the conductive member 1. The cross-section of the plug-in end 2 is bent into a "mouth" type structure. Slots 3 are formed on both the front and rear sides of the plug-in end 2. Elastic arms 4 are formed on both the left and right sides inside the slots 3. The middle of the elastic arms 4 is bent inward. The two elastic arms 4 in the same slot 3 are separated from each other left and right; A conductive pin 5 is inserted and fitted inside the plug-in end 2. Two limiting slots 6 are formed on both the front and rear sides of the conductive pin 5. The elastic arms 4 are respectively pressed inside the limiting slots 6; An arc chamfer 15 is formed between the two limiting slots 6 on the front or rear side of the conductive pin 5. After the conductive pin 5 is inserted into the plug-in end 2, the arc chamfer 15 is located at the separation gap between the two elastic arms 4 inside the slot 3; A wire pressing end 7 is formed at the left end of the conductive member 1. A wire 8 is electrically connected and installed inside the wire pressing end 7;
[0030] The principle is as follows: The insertion end 2 is bent into a "mouth" - shaped structure, which can effectively enhance the overall strength of the insertion end 2, ensuring that it is not easily damaged after the conductive pin 5 is inserted and unplugged multiple times. In addition, two elastic arms 4 are provided in the slots 3 on both sides of the insertion end 2, and these two elastic arms 4 are separated left and right, and can form a limit buffer structure with the limit slots 6 of the conductive pin 5. The elasticity of the elastic arms 4 can effectively press the conductive pin 5, thereby achieving the effect of anti - vibration. The arc chamfer 15 between the two limit slots 6 is located at the separation gap between the two elastic arms 4, so it can form a limit structure and will not easily shift during vibration, thus achieving anti - limit buffering. There is no need to use a complex self - locking mechanism, and the production cost is low.
[0031] Furthermore: The cross - section of the wire - pressing end 7 is bent into a "U" - shaped structure, and at least two pairs of pressing edges 9 are formed on the side of the wire - pressing end 7. The wire 8 is locked in the "U" - shaped structure of the wire - pressing end 7 through at least two pairs of pressing edges 9; The wire 8 can be fixed in the wire - pressing end 7 by bending the pressing edges 9, realizing rapid assembly.
[0032] Furthermore: An exposed end 10 is provided at one end of the wire 8 close to the conductive part 1. There are three pairs of pressing edges 9. Two of the pairs of pressing edges 9 are bent inward to lock the exposed end 10 of the wire 8 in the "U" - shaped structure of the wire - pressing end 7, and the other pair of pressing edges 9 is bent inward to lock the wire 8 in the "U" - shaped structure of the wire - pressing end 7; The three pairs of pressing edges 9 can be bent to fasten the wire 8. The three pairs of pressing edges 9 can respectively press the electrical part and the exposed end 10, realizing rapid assembly and ensuring stable electrical connection at the same time.
[0033] Furthermore: A raised edge 11 is formed at the bottom edge on the right side of the insertion end 2. A pin base 12 is fixedly installed at the right end of the conductive pin 5, and a U - shaped gasket 13 is fixedly installed on the left side of the pin base 12. The raised edge 11 is inserted into the opening of the U - shaped gasket 13 with a clearance fit; The setting of the U - shaped gasket 13 can play an additional buffering effect. At the same time, the cooperation between the raised edge 11 and the opening of the U - shaped gasket 13 can effectively prevent the conductive pin 5 from being inserted in the wrong direction, thereby ensuring stable electrical connection and facilitating actual use.
[0034] Furthermore: A stepped structure is formed between the pin base 12 and the conductive pin 5, and a direction pointer 14 is formed on the upper side of the pin base 12; It can cooperate with the raised edge 11 and the U - shaped gasket 13 to achieve the insertion action, thereby effectively preventing the conductive pin 5 from being inserted in the wrong direction.
[0035] This embodiment does not impose any formal restrictions on the shape, material, structure, etc. of the present utility model. Any simple modification, equivalent change, and modification made to the above - mentioned embodiments based on the technical essence of the present utility model all fall within the protection scope of the technical solution of the present utility model.
Claims
1. A connector copper core structure, comprising a conductive member, characterized in that: The right end of the conductive member is bent to form a plug-in end, the cross section of the plug-in end is bent into a "mouth"-shaped structure, the front and rear sides of the plug-in end are formed with slots, the left and right sides of the slot are formed with elastic arms, the middle of the elastic arm is bent inwardly, and the two elastic arms in the same slot are separated from each other on the left and right sides; A conductive pin is installed in the plug-in end, and two limit slots are formed on the front and rear sides of the conductive pin, and the elastic arms are pressed into the limit slots one by one; A circular arc chamfer is formed between the two limiting slots on the front side or the rear side of the conductive pin. After the conductive pin is inserted into the plug end, the circular arc chamfer is located at the separation gap between the two elastic arms in the slot; A wire pressing end is formed at the left end of the conductive member, and an electric wire is electrically connected and installed in the wire pressing end.
2. A connector copper core structure according to claim 1, characterized in that: The cross section of the wire pressing end is bent into a "U"-shaped structure, and the side of the wire pressing end is formed with at least two pairs of clamping edges, and the wire is locked in the "U"-shaped structure of the wire pressing end by at least two pairs of clamping edges.
3. A connector copper core structure according to claim 2, characterized in that: The wire is provided with an exposed end at one end close to the conductive part, and three pairs of clamping edges are provided, two pairs of the clamping edges are bent inwards to lock the exposed end of the wire in the "U"-shaped structure of the wire pressing end, and the other pair of the clamping edges are bent inwards to lock the wire in the "U"-shaped structure of the wire pressing end.
4. A connector copper core structure according to claim 1, characterized in that: A raised edge is formed at the bottom edge of the right side of the plug end, a pin seat is fixedly installed at the right end of the conductive pin, a U-shaped gasket is fixedly installed on the left side of the pin seat, and the raised edge is inserted into the opening of the U-shaped gasket with clearance.
5. A connector copper core structure according to claim 4, characterized in that: A step-type structure is formed between the pin seat and the conductive pins, and a direction pointer is formed on the upper side of the pin seat.
Citation Information
Patent Citations
Connector with short circuit function
CN219247102U
Power supply connector
CN220272790U