Sealing waterproof connector for 30KW direct-current power supply module

Abstract

The utility model relates to the technical field of connectors, and discloses a 30KW direct current power supply module sealing waterproof connector, which comprises a plug shell and a socket shell, an insulator is fixedly connected in the plug shell, first positioning claws are symmetrically and fixedly connected in the plug shell, jacks are equidistantly arranged in the plug shell, and the first positioning claws and the second positioning claws are symmetrically and fixedly connected in the socket shell. According to the utility model, the socket product positioning claw is arranged in the insulator and then is fixed when being assembled with the shell, the wire sealing body is fixed through the pressing plate after being assembled in the plastic shell, the interface sealing ring is assembled in the shell to realize end face sealing, and the contact element is arranged in an assembled assembly after wire pressing and is fixed through the positioning claw to realize sealing and waterproofing. A plug product positioning claw is installed in a pressing plate and then fixed when being assembled with a shell, an interface sealing ring is assembled in the shell to achieve end face sealing, the sealing ring is installed on a contact piece, and after line pressing, the sealing ring is installed in an assembled assembly and fixed through the positioning claw to achieve sealing and water proofing.

Description

Technical Field

[0001] The utility model relates to the technical field of connectors, and particularly relates to a sealed waterproof connector for a 30KW DC power module. Background Technique

[0002] DC power modules are widely used in various fields, including power electronics, telecommunications, industrial control, medical equipment, etc. These application scenarios pose high requirements for the performance of connectors. Especially under harsh environmental conditions, such as humidity, dust, high temperature, etc., the connectors for 0KW DC power modules need to meet technical requirements such as high-power transmission, high-density wiring, waterproof and dustproof, high-temperature and corrosion resistance. The design of the connectors needs to consider these factors to ensure their stable and reliable operation, including sealed waterproof technology, which is used to protect the inside of the connectors from the intrusion of water and dust. This involves technologies in aspects such as sealing rings, sealants, and waterproof design to ensure the reliability and durability of the connectors in humid environments.

[0003] Currently, the existing conventional connector is a 30KW DC module connector with an overcurrent capacity of 70A, and the product is not waterproof. It has 6pin power terminals + 8pin signal terminals, and the power diameter is φ5mm; the material is ordinary brass, and the structure is wire-to-board, which cannot meet the usage conditions of customers in multiple scenarios. Therefore, a new sealed waterproof connector for a 30KW DC power module is proposed to address the above deficiencies. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a sealed waterproof connector for a 30KW DC power module to solve the problems mentioned in the background technique.

[0005] To solve the above problems, the utility model provides a technical solution:

[0006] A sealed waterproof connector for a 30KW DC power module includes a plug housing and a socket housing. An insulator is fixedly connected inside the plug housing. First positioning claws are symmetrically and fixedly connected inside the plug housing. Jacks are equidistantly arranged inside the plug housing. Two first wire-sealing bodies are fixedly connected to the bottom end inside the plug housing. A first pressing plate is fixedly connected to the bottom end inside the plug housing. Second positioning claws are symmetrically and fixedly connected inside the plug housing. Signal holes are symmetrically arranged inside the plug housing, and each signal hole is located between the corresponding two second positioning claws. A second wire-sealing body is fixedly connected to the bottom end of the signal hole. A second pressing plate is fixedly connected inside the second wire-sealing body. A first interface sealing ring is fixedly connected inside the plug housing.

[0007] As a preferred embodiment of the present utility model, third positioning claws are symmetrically and fixedly connected inside the socket housing. Power pins are arranged on the adjacent sides of every two of the third positioning claws. Second sealing rings are symmetrically arranged inside the socket housing, and each of the second sealing rings is movably connected to the power pins. A third pressing plate is fixedly connected inside the socket housing. Signal pins are arranged inside the socket housing, and fourth positioning claws are arranged on the adjacent sides of the signal pins. A third interface sealing ring is fixedly connected inside the socket housing.

[0008] As a preferred embodiment of the present utility model, a protective shell is installed on the upper surface of the socket housing. Inclined surface insertion rods are symmetrically and fixedly connected to the lower surface of the protective shell, and slots are formed inside each of the inclined surface insertion rods.

[0009] As a preferred embodiment of the present utility model, sliding sleeves are symmetrically and fixedly connected inside the socket housing. Inclined surface sliding rods are slidably connected inside each of the sliding sleeves. Limiting rings are fixedly connected to the outer surfaces of each of the inclined surface sliding rods. Springs are fixedly connected to the outer surfaces of each of the limiting rings, and the other ends of each of the springs away from the limiting rings are fixedly connected to the corresponding sliding sleeves. The other ends of the inclined surface sliding rods are inserted into the slots.

[0010] As a preferred embodiment of the present utility model, a connecting seat is fixedly connected to the upper surface of the socket housing. A connecting plate is fixedly connected to the upper surface of the connecting seat, and the lower surface of the plug housing is fixedly connected to the inside of the connecting plate.

[0011] As a preferred embodiment of the present utility model, an activity groove is formed inside the socket housing, and the outer surface of the inclined surface insertion rod is slidably connected to the inside of the activity groove.

[0012] The beneficial effects of the present utility model are as follows: When assembling, the positioning claws of the socket product are fixed after being installed in the insulator and then assembled with the housing. After the wire sealing body is assembled into the plastic housing, it is fixed by the pressing plate. The interface sealing ring is assembled into the housing to achieve end face sealing. After the contact is wire-pressed, it is installed in the assembled component and fixed by the positioning claws to achieve sealing and waterproofing. When assembling, the positioning claws of the plug product are fixed after being installed in the pressing plate and then assembled with the housing. The interface sealing ring is assembled into the housing to achieve end face sealing. The sealing ring is installed on the contact, and after wire-pressing, it is installed in the assembled component and fixed by the positioning claws to achieve sealing and waterproofing. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] For ease of explanation, the present utility model will be described in detail by the following specific embodiments and the accompanying drawings.

[0014] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0015] Figure 2It is a schematic diagram of the internal structure of the plug of the present utility model;

[0016] Figure 3 It is a schematic diagram of the overall structure of the socket of the present utility model;

[0017] Figure 4 It is a schematic diagram of the internal structure of the socket of the present utility model;

[0018] Figure 5 It is a schematic diagram of the structure of the mounting plate of the present utility model;

[0019] Figure 6 It is a schematic diagram of the disassembly structure of the protective shell of the present utility model.

[0020] In the figure: 1. Plug housing; 2. Insulator; 3. First positioning claw; 4. Jack; 5. First wire sealing body; 6. First pressing plate; 7. Second positioning claw; 8. Signal hole; 9. Second wire sealing body; 10. Second pressing plate; 11. First interface sealing ring; 12. Socket housing; 13. Third positioning claw; 14. Power pin; 15. Second sealing ring; 16. Third pressing plate; 17. Signal pin; 18. Fourth positioning claw; 19. Third interface sealing ring; 20. Protective shell; 21. Inclined surface insertion rod; 22. Slot; 23. Sliding sleeve; 24. Inclined surface sliding rod; 25. Limiting ring; 26. Spring; 27. Connecting seat; 28. Connecting plate. Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model.

[0022] Embodiment

[0023] Please refer to Figure 1 - Figure 6, the present utility model provides a technical solution: a 30KW DC power module sealed waterproof connector, including a plug housing 1 and a socket housing 12. The housing mold needs to integrally form after overmolding the lock nut. When the positioning claws of the socket product are inserted into the insulator 2 and then assembled with the housing, they are fixed. An insulator 2 is fixedly connected inside the plug housing 1. First positioning claws 3 are symmetrically and fixedly connected inside the plug housing 1. After the contact is wire-pressed, it is inserted into the assembled component and fixed by the positioning claws to achieve sealed waterproofing. Jacks 4 are equidistantly arranged inside the plug housing 1. Two first wire sealing bodies 5 are fixedly connected to the bottom end inside the plug housing 1. After the wire sealing body is assembled into the plastic housing, it is fixed by a pressure plate. A first pressure plate 6 is fixedly connected to the bottom end inside the plug housing 1. Second positioning claws 7 are symmetrically and fixedly connected inside the plug housing 1. Signal holes 8 are symmetrically arranged inside the plug housing 1, and each signal hole 8 is located between the corresponding two second positioning claws 7. A second wire sealing body 9 is fixedly connected to the bottom end of the signal hole 8. A second pressure plate 10 is fixedly connected inside the second wire sealing body 9. A first interface sealing ring 11 is fixedly connected inside the plug housing 1. The interface sealing ring is assembled into the housing to achieve end face sealing.

[0024] Furthermore, third positioning claws 13 are symmetrically and fixedly connected inside the socket housing 12. A power pin 14 is arranged on the adjacent side of every two third positioning claws 13. Second sealing rings 15 are symmetrically arranged inside the socket housing 12, and each second sealing ring 15 is movably connected to the power pin 14. A third pressure plate 16 is fixedly connected inside the socket housing 12. A signal pin 17 is arranged inside the socket housing 12. A fourth positioning claw 18 is arranged on the adjacent side of the signal pin 17. A third interface sealing ring 19 is fixedly connected inside the socket housing 12. The interface sealing ring is assembled into the housing to achieve end face sealing. The sealing ring is installed on the contact, and after wire-pressing, it is inserted into the assembled component and fixed by the positioning claws to achieve sealed waterproofing.

[0025] Further, a protective shell 20 is installed on the upper surface of the socket housing 12. The inclined surface plug rod 21 is driven by the protective shell 20. The inclined surface plug rods 21 are symmetrically and fixedly connected to the lower surface of the protective shell 20. The inclined surface plug rods 21 are inserted into the moving slots inside the socket housing 12. A slot 22 is formed inside each inclined surface plug rod 21. The inclined surface slide rod 24 enters the inside of the slot 22 under the influence of the spring 26, thereby completing the locking of the protective shell 20. The sliding sleeves 23 are symmetrically and fixedly connected to the inside of the socket housing 12. The inclined surface slide rod 24 is slidably connected to the inside of each sliding sleeve 23. The inclined surface slide rod 24 drives the limiting ring 25 to move. The limiting rings 25 are fixedly connected to the outer surface of each inclined surface slide rod 24. The limiting ring 25 drives the inclined surface slide rod 24 to slide inside the sliding sleeve 23. The springs 26 are fixedly connected to the outer surface of each limiting ring 25. The springs 26 rebound and reset to drive the limiting ring 25 to move. The other end of each spring 26 away from the limiting ring 25 is fixedly connected to the corresponding sliding sleeve 23. The other end of the inclined surface slide rod 24 is inserted into the inside of the slot 22. The connecting seat 27 is fixedly connected to the upper surface of the socket housing 12. The connecting plate 28 is fixedly connected to the upper surface of the connecting seat 27. The lower surface of the plug housing 1 is fixedly connected to the inside of the connecting plate 28. A moving slot is formed inside the socket housing 12. The outer surface of the inclined surface plug rod 21 is slidably connected to the inside of the moving slot.

[0026] In summary, this connector product has a sealed and waterproof structure, and external water vapor is not allowed to enter the module box, which may affect the normal operation of the whole machine. The socket product structure consists of a socket housing 12, an inlaid nut, a third interface sealing ring, a third positioning claw, a second wire sealing body, a contact, and a third pressing plate; the plug product structure consists of a plug housing 1, an inlaid nut, a first interface sealing ring, a first positioning claw, a second sealing ring, a contact, and a first pressing plate. The plug housing 1, socket housing 2, pressing plate, sealing ring, wire sealing body, and pressing plate are formed by molding. Among them, the housing mold needs to integrally mold the locking nut with plastic coating. The positioning claw of the socket product is installed in the insulator 2 and fixed when assembled with the housing. The wire sealing body is assembled into the plastic housing and fixed by the pressing plate. The interface sealing ring is assembled into the housing to achieve end face sealing. The contact is pressed and then installed into the assembled components and fixed by the positioning claw to achieve sealed waterproofing. The positioning claw of the plug product is installed in the pressing plate and fixed when assembled with the housing. The interface sealing ring is assembled into the housing to achieve end face sealing. The sealing ring is installed on the contact, pressed and then installed into the assembled components and fixed by the positioning claw to achieve sealed waterproofing. The protective shell 20 drives the inclined plug rod 21, and the inclined plug rod 21 is inserted into the movable slot inside the socket housing 12. The inclined plug rod 21 contacts the inclined slide rod 24 and squeezes the inclined slide rod 24. The inclined slide rod 24 drives the limiting ring 25 to move. When the limiting ring 25 moves, it squeezes the spring 26. When the inclined plug rod 21 crosses the inclined slide rod 24 and reaches the bottom of the movable slot, due to the existence of the slot 22, the stress point of the inclined slide rod 24 is released, the spring 26 rebounds and resets and drives the limiting ring 25 to move. The limiting ring 25 drives the inclined slide rod 24 to slide inside the sliding sleeve 23. Affected by the spring 26, the inclined slide rod 24 enters the inside of the slot 22, thereby completing the connection between the protective shell 20 and the socket housing 12.

[0027] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A 30KW DC power module sealed waterproof connector, characterized in that: The invention comprises a plug housing (1) and a socket housing (12), wherein an insulator (2) is fixedly connected inside the plug housing (1), a first positioning claw (3) is symmetrically fixedly connected inside the plug housing (1), a plug hole (4) is equidistantly provided inside the plug housing (1), two first sealing bodies (5) are fixedly connected to the bottom end of the inside of the plug housing (1), a first pressure plate (6) is fixedly connected to the bottom end of the inside of the plug housing (1), a second positioning claw (7) is symmetrically fixedly connected inside the plug housing (1), signal holes (8) are symmetrically provided inside the plug housing (1), and each of the signal holes (8) is located between the corresponding two second positioning claws (7), a second sealing body (9) is fixedly connected to the bottom end of the signal hole (8), a second pressure plate (10) is fixedly connected inside the second sealing body (9), and a first interface sealing ring (11) is fixedly connected inside the plug housing (1).

2. A 30KW DC power module sealed waterproof connector according to claim 1, characterized in that: The interior of the socket housing (12) is symmetrically and fixedly connected with a third positioning claw (13), and a power pin (14) is provided on the adjacent side of each two of the third positioning claws (13). The interior of the socket housing (12) is symmetrically provided with a second sealing ring (15), and each of the second sealing rings (15) is movably connected to the power pin (14). The interior of the socket housing (12) is fixedly connected with a third pressure plate (16), and the interior of the socket housing (12) is provided with a signal pin (17), and a fourth positioning claw (18) is provided on the adjacent side of the signal pin (17). The interior of the socket housing (12) is fixedly connected with a third interface sealing ring (19).

3. A 30KW DC power module sealed waterproof connector according to claim 1, characterized in that: A protective shell (20) is installed on the upper surface of the socket housing (12), and inclined plug rods (21) are symmetrically fixedly connected to the lower surface of the protective shell (20), and a slot (22) is provided inside each inclined plug rod (21).

4. A 30KW DC power module sealed waterproof connector according to claim 1, characterized in that: The socket housing (12) is symmetrically fixedly connected with a sliding sleeve (23) inside, each of the sliding sleeves (23) is slidably connected with an inclined sliding rod (24) inside, the outer surface of each inclined sliding rod (24) is fixedly connected with a limiting ring (25), the outer surface of each limiting ring (25) is fixedly connected with a spring (26), the other end of each spring (26) away from the limiting ring (25) is fixedly connected to the corresponding sliding sleeve (23), and the other end of the inclined sliding rod (24) is inserted into the interior of the slot (22).

5. A 30KW DC power module sealed waterproof connector according to claim 1, characterized in that: The upper surface of the socket housing (12) is fixedly connected to a connection seat (27), the upper surface of the connection seat (27) is fixedly connected to a connection plate (28), and the interior of the connection plate (28) is fixedly connected to the lower surface of the plug housing (1).

6. A 30KW DC power module sealed waterproof connector according to claim 1, characterized in that: A movable groove is provided inside the socket housing (12), and the inside of the movable groove is slidably connected to the outer surface of the inclined insertion rod (21).

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