Feed quality guarantee device

By introducing abrasive devices and spiral blades into the feed holder, the problem of difficulty in gelatinizing the block material is solved, and the full crushing and mixing of the block material is achieved, and the production quality of the pellet material is improved.

CN223053851UActive Publication Date: 2025-07-04SICHUAN LONGYUAN MASCH CO LTD
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Patent Information

Application Number
CN202422340500.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-07-04
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

The powder in the warehouse is prone to condense into blocks after a period of accumulation, making it difficult to mix and gelatinize the blocks with steam, affecting the quality of the pellets.

Method used

A feed holder is designed, including a cylinder, a first rotating shaft, a spiral blade, an abrasive device and a steam generator. The block material is crushed through the abrasive device and passed through the filter to enter the cylinder, and is fully mixed with the steam to gelatinize.

Benefits of technology

The production quality of pellet materials is improved, ensuring that the block material is fully crushed and mixed with steam after entering the cylinder, and improving the gelatinization effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223053851U_ABST
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Abstract

The utility model provides a feed quality guarantee device, and belongs to the technical field of feed production. Comprising a barrel, a first rotating shaft is rotationally arranged in the barrel, the axis of the first rotating shaft is horizontal, spiral blades used for stirring powder are arranged on the outer wall of the first rotating shaft, a feeding port is formed in the top of the barrel, a discharging pipe is arranged at the bottom of the barrel, a valve is arranged on the discharging pipe, and a hopper is arranged at the position, at the feeding port, of the barrel. A filter screen used for filtering and leaving blocky materials is arranged at the bottom of the hopper, a grinding device used for smashing the blocky materials is arranged in the hopper, a first driving piece used for driving the first rotating shaft to rotate is arranged on the barrel, and a steam generator used for pouring steam into the barrel is further externally connected to the outer side of the barrel. According to the feed quality guarantee device, blocky materials can be smashed when entering the cylinder body, the blocky materials can be fully mixed with steam in the cylinder body and gelatinized, and the effect of improving the production quality of granular materials is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of feed production, in particular to a feed quality preservator. Background Art

[0002] The quality preservator is an essential device in the feed pelleting system. During use, the quality preservator can heat and humidify the powdery feed to be pelletized, and keep it warm for a long time, so that the powdery material has enough time to contact with steam. In this way, the powdery material can be gelatinized, which is convenient for pressing into pellet feed, and can improve the water resistance of the pellet feed and improve the surface and internal quality of the pellet feed.

[0003] However, some powdery materials in the warehouse are prone to moisture absorption and agglomeration after being piled up for a period of time. When filling into the quality preservator, the agglomerated materials are difficult to be fully mixed with steam and gelatinized, resulting in insufficient gelatinization degree, which in turn affects the quality of the pellet feed. Content of the Utility Model

[0004] In view of the above problems, the utility model provides a feed quality preservator.

[0005] In order to achieve the above invention purpose, the technical scheme adopted by the utility model is as follows:

[0006] Provide a feed quality preservator, including a cylinder body. A first rotating shaft is rotatably arranged in the cylinder body, and the axis of the first rotating shaft is horizontal. A spiral blade for stirring powdery materials is arranged on the outer wall of the first rotating shaft. A feed inlet is arranged at the top of the cylinder body, a discharge pipe is arranged at the bottom of the cylinder body, and a valve is arranged on the discharge pipe. A hopper is arranged on the cylinder body at the feed inlet, a filter screen for filtering and leaving agglomerated materials is arranged at the bottom of the hopper, an abrasive device for crushing agglomerated materials is arranged in the hopper, a first driving part for driving the first rotating shaft to rotate is arranged on the cylinder body, and a steam generator for injecting steam into the cylinder body is externally connected to the outside of the cylinder body.

[0007] Further, the abrasive device includes a second rotating shaft and a plurality of abrasive rollers. The second rotating shaft is rotatably arranged coaxially in the hopper. The plurality of abrasive rollers are circumferentially arranged at intervals around the second rotating shaft on the outer wall of the second rotating shaft. The abrasive rollers are located at one end of the second rotating shaft close to the filter screen. A second driving part for driving the second rotating shaft to rotate is arranged on the cylinder body.

[0008] Further, patterns for rolling and pressing agglomerated materials are arranged on the outer walls of the abrasive rollers.

[0009] Further, the abrasive rollers are rotatably arranged on the outer wall of the second rotating shaft, and the axis of the abrasive roller is perpendicular to the axis of the second rotating shaft. The patterns on the outer wall of the abrasive roller are in rolling contact with the filter screen.

[0010] Furthermore, an inspection opening is provided on the outer wall of the cylinder, and an inspection door is rotatably provided at the inspection opening. A limiter for limiting the rotation of the inspection door is provided on the outer wall of the cylinder, and the limiter includes a stud, a threaded barrel and a mounting plate. The rotating shaft of the inspection door is located above the inspection opening, and the mounting plate is arranged at the movable end of the inspection door. The stud is rotatably arranged on the outer wall of the cylinder and below the inspection opening. A groove for the stud to be rotated in and for the movable end of the stud to pass through the mounting plate is provided on the mounting plate. The threaded barrel is threadedly connected to the movable end of the stud and movably abuts against the mounting plate.

[0011] Furthermore, a gas spring support rod is provided on the cylinder body for supporting the inspection door when the inspection door is opened. The gas spring support rod includes a pressure cylinder and a piston rod. One end of the pressure cylinder is rotatably set on the outer wall of the cylinder, and one end of the piston rod is rotatably set on the inspection door. When the inspection door is rotated and the movable end of the inspection door is lifted, the piston rod slides out of the pressure cylinder so that the gas spring support rod can support the inspection door.

[0012] Furthermore, a connecting plate is provided on the inspection door, and a plurality of threaded holes are arranged at intervals on the connecting plate in a direction away from the rotation axis of the inspection door. An adjusting bolt for cooperating with a threaded connection on the threaded hole is provided on the piston rod. By threading the adjusting bolt in different threaded holes, the maximum opening angle of the inspection door can be adjusted.

[0013] The utility model has the beneficial effects that the block material can be crushed by the grinding device in the hopper and can pass through the filter screen. After the block material is crushed, it can be fully mixed with steam in the cylinder and gelatinized, which has the effect of improving the production quality of granular materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of a feed quality preserver according to an embodiment of the present application.

[0015] Figure 2 This is a schematic structural diagram from another perspective of a feed quality preserver according to an embodiment of the present application.

[0016] Figure 3 This is a schematic structural diagram of an abrasive device of a feed quality preserver according to an embodiment of the present application.

[0017] Figure 4 for Figure 2 A partial enlarged schematic diagram of part A.

[0018] Figure 5 for Figure 2 A partial enlarged schematic diagram of part B.

[0019] Among them, 1. Cylinder body; 11. Discharge pipe; 111. Valve; 2. Screw blade; 3. Hopper; 31. Filter screen; 4. Abrasive device; 41. Second rotating shaft; 42. Abrasive roller; 51. First driving member; 52. Second driving member; 6. Maintenance door; 7. Limiting member; 71. Stud; 72. Threaded cylinder; 73. Mounting plate; 8. Gas spring support rod; 81. Pressure cylinder; 82. Piston rod; 9. Connecting plate; 91. Threaded hole; 10. Adjusting bolt. Detailed implementation manners

[0020] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings of the specification and specific implementation manners.

[0021] An embodiment of the present application discloses a feed quality preservator. Referring to Figure 1 , Figure 2 and Figure 3 , it includes a cylinder body 1. A first rotating shaft is rotatably arranged in the cylinder body 1, and the axis of the first rotating shaft is horizontal. A screw blade 2 for stirring the powder material is arranged on the outer wall of the first rotating shaft. A feed inlet is arranged at the top of the cylinder body 1. A discharge pipe 11 is welded to the bottom of the cylinder body 1, and a valve 111 is installed on the discharge pipe 11. A hopper 3 is bolted to the cylinder body 1 at the feed inlet. A filter screen 31 for filtering and leaving the lumpy material is welded to the bottom of the hopper 3. An abrasive device 4 for crushing the lumpy material is installed in the hopper 3. A first driving member 51 for driving the first rotating shaft to rotate is installed on the cylinder body 1. A steam generator (not shown in the figure) for injecting steam into the cylinder body 1 is also externally connected to the outside of the cylinder body 1.

[0022] In the embodiment of the present application, the staff can pour the powder material into the hopper 3. The powder material can enter the cylinder body 1 after passing through the filter screen 31, while the lumpy material in the powder material remains on the filter screen 31. The lumpy material can be crushed by the abrasive device 4 in the hopper 3 and can pass through the filter screen 31. A feed quality preservator of the present application can crush the lumpy material when it enters the cylinder body 1 and enable it to be fully mixed with steam in the cylinder body 1 and gelatinized, having the effect of improving the production quality of the granular material.

[0023] Further, the abrasive device 4 includes a second rotating shaft 41 and a plurality of abrasive rollers 42. The second rotating shaft 41 is coaxially and rotatably arranged in the hopper 3. The plurality of abrasive rollers 42 are circumferentially and spaced apart around the second rotating shaft 41 on the outer wall of the second rotating shaft 41, and the abrasive rollers 42 are located at one end of the second rotating shaft 41 close to the filter screen 31. A second driving member 52 for driving the second rotating shaft 41 to rotate is installed on the cylinder body 1.

[0024] In the embodiment of the present application, a cover plate is installed on the top of the hopper 3, and a feeding port is provided on the cover plate. The staff can pour the powder material into the hopper 3 from the feeding port, which can avoid the powder material from scattering out of the hopper 3. Both the first driving member 51 and the second driving member 52 can adopt driving motors to drive the corresponding rotating shafts to rotate. By starting the second driving member 52, the second rotating shaft 41 can be driven to rotate, so that the plurality of abrasive rollers 42 rotate around the axis of the second rotating shaft 41 and crush the blocky material on the filter screen 31.

[0025] In order to improve the crushing effect of the abrasive roller 42 on the blocky material, a pattern for rolling the blocky material is integrally fixed on the outer wall of the abrasive roller 42.

[0026] Specifically, the abrasive roller 42 is rotatably arranged on the outer wall of the second rotating shaft 41, and the axis of the abrasive roller 42 is perpendicular to the axis of the second rotating shaft 41. The pattern on the outer wall of the abrasive roller 42 is in rolling contact with the filter screen 31. In this way, it can be ensured that while the abrasive roller 42 rotates around the axis of the second rotating shaft 41, it can also rotate around its own axis, further improving the crushing effect on the blocky material.

[0027] Refer to Figure 4 , an inspection opening is provided on the outer wall of the cylinder body 1, an inspection door 6 is rotatably arranged at the inspection opening, and a limiting member 7 for restricting the rotation of the inspection door 6 is installed on the outer wall of the cylinder body 1. The limiting member 7 includes a stud 71, a threaded cylinder 72 and a mounting plate 73. The rotating shaft of the inspection door 6 is located above the inspection opening, the mounting plate 73 is welded to the movable end of the inspection door 6, and the stud 71 is rotatably arranged on the outer wall of the cylinder body 1 and is located below the inspection opening. A notch for allowing the stud 71 to be inserted and the movable end of the stud 71 to pass through the mounting plate 73 is provided on the mounting plate 73, and the threaded cylinder 72 is threadedly connected to the movable end of the stud 71 and is in movable abutment with the mounting plate 73.

[0028] In the embodiment of the present application, after the staff closes the inspection door 6, rotating the stud 71 can make it inserted into the notch of the mounting plate 73. Then, rotate the threaded cylinder 72 at the movable end of the stud 71 and make it abut against the mounting plate 73, and the rotation of the inspection door 6 can be restricted. When the staff needs to perform maintenance on the inside of the cylinder body 1, rotate the threaded cylinder 72 to loosen the mounting plate 73, and then turn the stud 71 out of the notch of the mounting plate 73, and the movable end of the inspection door 6 can be lifted to open the inspection opening.

[0029] Refer to Figure 5 , a gas spring support rod 8 for supporting the inspection door 6 when the inspection door 6 is opened is installed on the cylinder body 1. The gas spring support rod 8 includes a pressure cylinder 81 and a piston rod 82. One end of the pressure cylinder 81 is rotatably arranged on the outer wall of the cylinder body 1, and one end of the piston rod 82 is rotatably arranged on the inspection door 6.

[0030] In the embodiment of the present application, the pressure cylinder 81 of the gas spring support rod 8 is filled with inert gas, so that the pressure in the pressure cylinder 81 is higher than the atmospheric pressure. When the staff rotates the inspection door 6 and lifts the movable end of the inspection door 6, the piston rod 82 slides out of the pressure cylinder 81. Under the action of the air pressure in the pressure cylinder 81, the gas spring support rod 8 can support the inspection door 6.

[0031] Further, a connecting plate 9 is welded on the inspection door 6. A plurality of threaded holes 91 are arranged at intervals along the direction away from the rotating shaft of the inspection door 6 on the connecting plate 9. An adjusting bolt 10 for being threadedly connected to the threaded holes 91 is installed on the piston rod 82. By threadedly connecting the adjusting bolt 10 in different threaded holes 91, the maximum opening angle of the inspection door 6 can be adjusted.

[0032] The implementation principle of a feed quality preservator in the embodiment of the present application is as follows: The staff can pour the powder into the hopper 3. The powder can enter the cylinder body 1 after passing through the filter screen 31, while the lumpy materials in the powder remain on the filter screen 31. The lumpy materials can be crushed by the abrasive device 4 in the hopper 3 and can pass through the filter screen 31. After being crushed, the lumpy materials can be fully mixed with steam in the cylinder body 1 and gelatinized, which has the effect of improving the production quality of the granular materials.

[0033] Those skilled in the art should understand that although the preferred embodiments of the present invention have been described, once the basic creative concepts are known to those skilled in the art, additional changes and modifications can be made to these embodiments. Therefore, the appended claims are intended to be construed to include the preferred embodiments and all changes and modifications falling within the scope of the present invention. Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention also intends to include these modifications and variations.

Claims

1. A feed quality preservator, characterized in that: It includes a cylinder body (1). A first rotating shaft is rotatably arranged inside the cylinder body (1), and the axis of the first rotating shaft is horizontal. A spiral blade (2) for stirring powder materials is arranged on the outer wall of the first rotating shaft. A feed inlet is arranged at the top of the cylinder body (1), and a discharge pipe (11) is arranged at the bottom of the cylinder body (1). A valve (111) is arranged on the discharge pipe (11). A hopper (3) is arranged on the cylinder body (1) at the feed inlet. A filter screen (31) for filtering and leaving block materials is arranged at the bottom of the hopper (3). An abrasive device (4) for crushing block materials is arranged inside the hopper (3). A first driving member (51) for driving the first rotating shaft to rotate is arranged on the cylinder body (1). A steam generator for injecting steam into the cylinder body (1) is externally connected to the outside of the cylinder body (1).

2. The feed quality preservator according to claim 1, wherein: The abrasive device (4) includes a second rotating shaft (41) and a plurality of abrasive rollers (42). The second rotating shaft (41) is rotatably arranged coaxially inside the hopper (3). The plurality of abrasive rollers (42) are circumferentially arranged at intervals on the outer wall of the second rotating shaft (41) around the second rotating shaft (41). The abrasive rollers (42) are located at one end of the second rotating shaft (41) close to the filter screen (31). A second driving member (52) for driving the second rotating shaft (41) to rotate is arranged on the cylinder body (1).

3. The feed quality preservator according to claim 2, characterized in that: Patterns for rolling and pressing block materials are arranged on the outer wall of the abrasive roller (42).

4. A feed quality preservator according to claim 3, characterized in that: The abrasive roller (42) is rotatably arranged on the outer wall of the second rotating shaft (41), and the axis of the abrasive roller (42) is perpendicular to the axis of the second rotating shaft (41). The patterns on the outer wall of the abrasive roller (42) are in rolling contact with the filter screen (31).

5. A feed quality preservation device according to claim 1, characterized in that: An inspection opening is formed on the outer wall of the cylinder body (1). An inspection door (6) is rotatably arranged at the inspection opening. A limiting member (7) for restricting the rotation of the inspection door (6) is arranged on the outer wall of the cylinder body (1). The limiting member (7) includes a stud (71), a threaded cylinder (72), and a mounting plate (73). The rotating shaft of the inspection door (6) is located above the inspection opening. The mounting plate (73) is arranged at the movable end of the inspection door (6). The stud (71) is rotatably arranged on the outer wall of the cylinder body (1) and is located below the inspection opening. A notch for allowing the stud (71) to be inserted and the movable end of the stud (71) to pass through the mounting plate (73) is formed on the mounting plate (73). The threaded cylinder (72) is threadedly connected to the movable end of the stud (71) and is in movable abutment with the mounting plate (73).

6. The feed quality preservation device according to claim 5, characterized in that: A gas spring support rod (8) for supporting the inspection door (6) when the inspection door (6) is opened is arranged on the cylinder body (1). The gas spring support rod (8) includes a pressure cylinder (81) and a piston rod (82). One end of the pressure cylinder (81) is rotatably arranged on the outer wall of the cylinder body (1). One end of the piston rod (82) is rotatably arranged on the inspection door (6). When the inspection door (6) is rotated and the movable end of the inspection door (6) is lifted, the piston rod (82) slides out of the pressure cylinder (81) so that the gas spring support rod (8) can support the inspection door (6).

7. The feed quality preservation device according to claim 6, characterized in that: A connecting plate (9) is provided on the inspection door (6). A plurality of threaded holes (91) are spaced along a direction away from the rotating shaft of the inspection door (6) on the connecting plate (9). An adjusting bolt (10) for mating and threadedly connecting to the threaded holes (91) is provided on the piston rod (82). By threadedly connecting the adjusting bolt (10) in different threaded holes (91), the maximum opening angle of the inspection door (6) can be adjusted.