Pellet filling mechanism of capsule machine

By designing the micro-pill filling mechanism of the capsule machine driven by the plate metering assembly and the transmission box, the problem of unstable metering is solved, the stability of the micro-pill filling volume is achieved and the leakage avoidance is avoided, and the practical performance of filling is improved.

CN223054767UActive Publication Date: 2025-07-04ZHEJIANG CANAAN TECH
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Patent Information

Application Number
CN202422012475.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-07-04
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

The existing capsule machine micro-pellet filling components are unstable during feeding and unloading, which easily leads to micro-pellet leakage and makes it difficult to achieve stable loading control.

Method used

A capsule machine micro-pellet filling mechanism is designed, using a plate metering assembly, which drives the lateral displacement of the plate metering assembly through the transmission box to achieve smooth switching of feeding, moving and cutting positions, and adjust the size of the metering hole through the control plate and the adjustment groove structure to avoid leakage of micro-pellets.

Benefits of technology

The stability and controllability of the micro-pellet volume are achieved, the leakage of micro-pellets during feeding and unloading is avoided, and the practical performance of filling is improved.

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Abstract

The utility model provides a capsule machine pellet filling mechanism which comprises a support which is connected with a pellet funnel, a plate type metering assembly, a discharging plate and a transmission case, a discharging port is formed below the pellet funnel, a metering hole is formed in the plate type metering assembly, and the capsule machine pellet filling mechanism further comprises a filling upper plate arranged on the upper end face of the plate type metering assembly. A material guide hole corresponding to the position of the discharge hole is formed in the filler upper plate; the plate-type metering assembly is clamped between the filler upper plate and the discharging plate and can transversely slide relative to the filler upper plate and the discharging plate, and the plate-type metering assembly coincides with or is staggered from the metering hole, the material guide hole and a discharging opening of the discharging plate in the sliding process; according to the device, the plate-type metering assembly is clamped between the filler upper plate and the discharging plate and is driven by the movable box to transversely move, so that stable switching of the plate-type metering assembly among a feeding position, a moving position and a discharging position is realized, stability of the pellet loading amount in the metering hole is kept during moving, leakage is avoided, and the device has good practical performance.
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Description

Technical Field

[0001] The utility model relates to the technical field of capsule machines, in particular to a micro-pill filling mechanism for a capsule machine. Background Art

[0002] Capsule machines have been widely used in the field of capsule manufacturing. Existing capsule machines usually have a powder filling device. For example, a powder filling device for a capsule machine disclosed in Chinese Utility Model CN202020396038.6 includes a capsule machine frame, a filling mechanism, a double-shaft power mechanism, a servo motor, and a cylinder. The double-shaft structure of this device performs powder filling and hopper movement under the drive of a servo motor and a cylinder respectively, and is provided with fastening screws to adjust the rotation angle.

[0003] Pellets are spherical or quasi-spherical solid dosage forms with a relatively small diameter. They can also be filled into capsules, pressed into tablets, or made into other preparations. Pellets are a multi-unit oral dosage form. Usually, the dose of a single administration consists of dozens to hundreds of small pellets, and different types of pellets such as sustained-release and enteric-coated can be made. Compared with granules or powders, pellets have better fluidity. When filling pellets into capsules, no glidant is required, and the weight difference is smaller compared with filling capsules with powders. Pellets are often used to prepare compound preparations.

[0004] In the existing micro-pill filling components of capsule machines, the setting of the metering component is crucial. Currently, the metering components include a disk-type metering component (disk-shaped, with multiple metering stations on it, each metering station having several metering holes, and the station switching, filling, and blanking are realized by rotation) and a plate-type metering component (plate-shaped, realizing filling and blanking through linear sliding, such as the continuously adjustable metering disk for a capsule filling machine provided by the authorized publication number CN 2696632Y). The applicant has been engaged in the research and improvement of pharmaceutical equipment for a long time. For the plate-type metering component, it is very important to keep the metering amount stable and controllable during the filling and blanking process. Therefore, the applicant designs a micro-pill filling mechanism for a capsule machine to make the metering component move stably during the feeding, filling, and blanking processes and avoid micro-pill leakage. Summary of the Utility Model

[0005] The purpose of the utility model is to overcome the deficiencies existing in the prior art and provide a micro-pill filling mechanism for a capsule machine. The technical solutions adopted by the utility model are as follows:

[0006] A micro-pill filling mechanism for a capsule machine comprises a bracket, the bracket is connected to a micro-pill funnel for unloading, a plate-type metering component, a unloading plate located below the plate-type metering component, and a transmission box for driving the plate-type metering component to move laterally, a discharge port is arranged below the micro-pill funnel, a metering hole is provided on the plate-type metering component, and also comprises a filler upper plate arranged on the upper end surface of the plate-type metering component, and the filler upper plate is provided with a guide hole corresponding to the position of the discharge port; the plate-type metering component is clamped between the filler upper plate and the unloading plate and can slide laterally relative to the filler upper plate and the unloading plate, and the plate-type metering component has, during the sliding process: a feeding position in which the metering hole coincides with the guide hole and is staggered with the unloading port of the unloading plate, a moving position in which the metering hole is staggered with the guide hole and the unloading port of the unloading plate, and a unloading position in which the metering hole is staggered with the guide hole and coincides with the unloading port of the unloading plate.

[0007] Preferably, a control plate is arranged between the discharge port of the pellet hopper and the upper plate of the filler, and the control plate is slidable relative to the discharge port so that the control plate controls the opening and closing of the discharge port.

[0008] Preferably, the plate-type metering assembly comprises an adjusting plate and a filling plate, the filling plate is provided with an adjusting slot, the adjusting plate extends into the adjusting slot and leaves a gap at the end of the adjusting slot to form a metering hole.

[0009] Preferably, the filler plate has a plurality of adjustment grooves, and a plurality of adjustment plates matched with the plurality of adjustment grooves are connected to the same main board, so that the plurality of adjustment grooves and the plurality of adjustment plates are cross-matched in a comb-teeth-like manner.

[0010] Preferably, the main board is connected to the filler plate by means of set screws and bolts, and the size of the metering hole can be adjusted by adjusting the bolts.

[0011] Preferably, a first transmission block, a second transmission block and a vertical guide groove with a lateral change-direction section are arranged in the transmission box; one end of the second transmission block is connected to the first transmission block for lateral transmission, and the other end is connected to the plate-type metering assembly; the first transmission block slides in the travel groove formed by the vertical guide groove and drives the second transmission block and the plate-type metering assembly to move lateraly.

[0012] Preferably, the vertical guide groove with a lateral changing section is arranged on the guide plate, and a third transmission block is fixedly arranged in the transmission box. The first transmission block is installed on the third transmission block and can slide laterally relative to the third transmission block. The guide plate drives the vertical guide groove and the first transmission block to move relative to each other, so that the first transmission block passes through the lateral changing section and slides laterally on the third transmission block, thereby driving the second transmission block and the plate-type metering assembly to move laterally.

[0013] Preferably, an operating rod is connected to the lower side of the guide plate, and the operating rod is connected to a lifting power source; the inner wall of the transmission box limits the lifting and lowering travel of the guide plate.

[0014] Preferably, a vibrator is provided in cooperation with the pellet funnel.

[0015] The beneficial effects of the present utility model are as follows: By clamping the plate-type metering component between the packing upper plate and the blanking plate and driving the horizontal displacement by the moving box, the present device realizes the stable switching of the plate-type metering component among the feeding position, the moving position, and the blanking position, and maintains the stability of the pellet filling amount in the metering holes during the movement, avoiding leakage, and has good practical performance. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, obtaining other drawings based on these drawings still belongs to the scope of the present utility model.

[0017] Figure 1 It is a schematic view of the appearance of Embodiment 1;

[0018] Figure 2 It is a sectional view of Embodiment 1;

[0019] Figure 3 It is a schematic view of the structure of Embodiment 1 from another angle;

[0020] Figure 4 It is a schematic view of the vertical guiding groove in the transmission box of Embodiment 1;

[0021] Figure 5 It is a schematic view of three movement positions of the plate-type metering component in Embodiment 1;

[0022] Figure 6 It is a schematic view of the structure of the plate-type metering component in Embodiment 1;

[0023] Figure 7 It is a side view of the plate-type metering component in Embodiment 1;

[0024] In the figure, 101 - pellet funnel, 1011 - discharge port, 1012 - control board, 102 - packing upper plate, 103 - plate-type metering component, 104 - blanking plate, 1041 - blanking port, 105 - bracket, 106 - transmission box, 1061 - first transmission block, 1062 - second transmission block, 1063 - third transmission block, 1064 - vertical guiding groove, 1065 - horizontal turning section, 1066 - operating rod, 107 - vibrator, 1031 set screw, 1032 bolt; 1033 adjusting plate; 1034 packing plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below with reference to the accompanying drawings.

[0026] It should be noted that all expressions using "first" and "second" in the embodiments of the present invention are for distinguishing two non-identical entities with the same name or non-identical parameters. It can be seen that "first" and "second" are only for the convenience of expression and should not be understood as limitations on the embodiments of the present invention. The subsequent embodiments will not explain this one by one.

[0027] The directions and positions mentioned in the present invention, such as "upper", "lower", "front", "back", "left", "right", "inside", "outside", "top", "bottom", "side", etc., are only for reference to the directions or positions of the drawings. Therefore, the directions and positions used are used to explain and understand the present invention, but not to limit the scope of protection of the present invention.

[0028] The metering plate (filling plate) is the mold for loading microcapsules in capsule filling machines. The weight of microcapsules in capsules is determined by the volume calculated by the size and height of the holes on the metering plate. Usually, when filling capsules of the same specification, the weight of microcapsules in the capsules is determined by the thickness of the metering plate. When the density of microcapsules is different or the filling weight standard is required to change, metering plates of various specifications are required to meet the use requirements. Therefore, it is best to use a metering plate with adjustable loading. The adjustment method of the microcapsules loading is specifically manifested in the adjustable size of the metering hole.

[0029] Example 1

[0030] like Figures 1-7 As shown, a micro-pill filling mechanism for a capsule machine includes a bracket 105, the bracket is connected to a micro-pill funnel 101 for unloading, a plate-type metering component 103, a unloading plate 104 located below the plate-type metering component 103, and a transmission box 106 for driving the plate-type metering component 103 to move laterally, a discharge port 1011 is arranged below the micro-pill funnel 101, a metering hole is provided on the plate-type metering component 103, and also includes a filler upper plate 102 arranged on the upper end surface of the plate-type metering component 103, and the filler upper plate 102 is provided with a guide hole corresponding to the position of the discharge port 1011; the plate-type metering component 103 is sandwiched between the filler upper plate 102 and the unloading plate 104 and can slide laterally relative to the filler upper plate 102 and the unloading plate 104, and the plate-type metering component 103 has a feeding position ( Figure 5 A), and, the metering hole and the guide hole, the unloading port 1041 of the unloading plate 104 are all staggered in the moving position ( Figure 5 B), and the unloading position where the metering hole is staggered with the material guide hole and coincides with the unloading port 1041 of the unloading plate 104 (Figure 5 C).

[0031] A control plate 1012 is arranged between the discharge port 1011 of the pellet funnel 101 and the packing upper plate 102. The control plate 1012 is slidable relative to the discharge port 1011 so as to control the opening and closing of the discharge port 1011.

[0032] The plate-type metering assembly 103 includes an adjusting plate 1033 and a packing plate 1034. The packing plate 1034 is provided with adjusting grooves. The adjusting plate 1033 extends into the adjusting grooves and a gap is left at the end of the adjusting grooves to form metering holes.

[0033] The packing plate 1034 is provided with a plurality of adjusting grooves. A plurality of adjusting plates 1033 cooperating with the plurality of adjusting grooves are connected to the same main board, so that the plurality of adjusting grooves and the plurality of adjusting plates 1033 are in a comb-shaped cross-matching.

[0034] The main board is connected to the packing plate 1034 through set screws 1031 and bolts 1032. The adjusting plate is fixed on the packing plate through set screws and bolts. By adjusting the set screws and bolts, the adjusting plate can slide relatively in the grooves of the packing plate, so as to adjust the size of the holes formed by the two, and the adjustment of the pellet loading amount can be realized without changing the height of the packing plate.

[0035] A first transmission block 1061, a second transmission block 1062 and a vertical guiding groove 1064 having a lateral deflection section 1065 are arranged in the transmission box 106; one end of the second transmission block 1062 is horizontally transmission-connected to the first transmission block 1061, and the other end is connected to the plate-type metering assembly 103. The first transmission block 1061 slides in the stroke groove formed by the vertical guiding groove 1064 and drives the second transmission block 1062 and the plate-type metering assembly 103 to horizontally displace; Refer to Figure 4 , the "lateral deflection section" refers to a section obliquely arranged relative to the vertical guiding groove 1064.

[0036] The vertical guiding groove 1064 having the lateral deflection section 1065 is arranged on a guiding plate. A third transmission block 1063 is fixedly arranged in the transmission box 106. The first transmission block 1061 is installed on the third transmission block 1063 and is horizontally slidable relative to the third transmission block 1063. The guiding plate drives the vertical guiding groove 1064 to displace relative to the first transmission block 1061, so that the first transmission block 1061 passes through the lateral deflection section 1065 and horizontally slides on the third transmission block 1063, thereby driving the second transmission block 1062 and the plate-type metering assembly 103 to horizontally displace.

[0037] An operating rod 1066 is connected below the guide plate, and the operating rod 1066 is connected to a lifting power source; the inner wall of the transmission box 106 limits the lifting stroke of the guide plate; a vibrator 107 is arranged in cooperation with the pellet funnel 101.

[0038] When the device is in use, the pellet funnel 101 is used for adding pellets. The filling upper plate 102 guides the pellets in the pellet funnel into the metering assembly and ensures that they do not flow out. The metering assembly is used to control the pellet loading amount; the blanking plate 104 is used to guide the pellets in the metering holes of the metering assembly into the capsule body: the bracket 105 is used to install the pellet funnel 101, the filling upper plate 102 and the blanking plate 104; the transmission box 106 converts the up-and-down movement into a lateral movement, driving the connected metering assembly 103 to move laterally, so as to realize the filling and discharging actions; the vibrator 107 can avoid problems such as the difference in loading amount and non-compliance with quality requirements caused by the fact that the pellets cannot freely fall into the capsule due to static electricity.

[0039] The above-disclosed are only the preferred embodiments of the present invention, and of course, the scope of the rights of the present invention cannot be limited thereby. Therefore, equivalent changes made according to the claims of the present invention still fall within the scope covered by the present invention.

Claims

1. A micropill filling mechanism for a capsule machine, comprising a bracket (105), the bracket is connected to a micropill funnel (101), a plate-type metering assembly (103), a blanking plate (104) located below the plate-type metering assembly (103), and a transmission box (106) for driving the plate-type metering assembly (103) to displace horizontally. An outlet (1011) is provided below the micropill funnel (101), and metering holes are formed in the plate-type metering assembly (103). It is characterized in that: It also includes a filler upper plate (102) arranged on the upper end surface of the plate-type metering component (103), and the filler upper plate (102) is provided with a material guide hole corresponding to the position of the discharge port (1011); The plate-type metering component (103) is sandwiched between the filler upper plate (102) and the lower material plate (104) and can slide laterally relative to the filler upper plate (102) and the lower material plate (104). During the sliding process, the plate-type metering component (103) has: a feeding position in which the metering hole coincides with the material guide hole and is staggered from the lower material opening (1041) of the lower material plate (104); a moving position in which the metering hole is staggered from the material guide hole and the lower material opening (1041) of the lower material plate (104); and a lower material position in which the metering hole is staggered from the material guide hole and coincides with the lower material opening (1041) of the lower material plate (104).

2. The micro-pellet filling mechanism of a capsule machine according to claim 1, characterized in that: A control panel (1012) is arranged between the discharge port (1011) of the pellet hopper (101) and the filler upper plate (102); the control panel (1012) is slidable relative to the discharge port (1011) so that the control panel (1012) controls the opening and closing of the discharge port (1011).

3. The micro-pill filling mechanism of a capsule machine according to claim 1, characterized in that: The plate-type metering component (103) comprises an adjustment plate (1033) and a filling plate (1034); the filling plate (1034) is provided with an adjustment slot; the adjustment plate (1033) extends into the adjustment slot and leaves a gap at the end of the adjustment slot to form a metering hole.

4. The micro-pill filling mechanism of a capsule machine according to claim 3, characterized in that: The filler plate (1034) has a plurality of adjustment slots, and a plurality of adjustment plates (1033) matched with the plurality of adjustment slots are connected to the same main board, so that the plurality of adjustment slots and the plurality of adjustment plates (1033) are cross-matched in a comb-teeth-like manner.

5. A pellet filling mechanism for a capsule machine according to claim 4, characterized in that: The main board is connected to the filler plate (1034) via set screws (1031) and bolts (1032).

6. The micro-pill filling mechanism of a capsule machine according to claim 1, characterized in that: The transmission box (106) is provided with a first transmission block (1061), a second transmission block (1062) and a vertical guide groove (1064) having a transverse direction-changing section (1065); One end of the second transmission block (1062) is connected to the first transmission block (1061) in transverse transmission, and the other end is connected to the plate-type metering assembly (103). The first transmission block (1061) slides in the travel groove formed by the vertical guide groove (1064) and drives the second transmission block (1062) and the plate-type metering assembly (103) to move transversely.

7. The micro-pill filling mechanism of a capsule machine according to claim 6, characterized in that: The vertical guide groove (1064) having a transverse direction-changing section (1065) is arranged on the guide plate, and a third transmission block (1063) is fixedly arranged in the transmission box (106). The first transmission block (1061) is installed on the third transmission block (1063) and can slide transversely relative to the third transmission block (1063). The guide plate drives the vertical guide groove (1064) and the first transmission block (1061) to move relative to each other, so that the first transmission block (1061) passes through the transverse direction-changing section (1065) and slides transversely on the third transmission block (1063), thereby driving the second transmission block (1062) and the plate-type metering assembly (103) to move transversely.

8. A pellet filling mechanism for a capsule machine according to claim 7, characterized in that: An operating rod (1066) is connected below the guide plate, and the operating rod (1066) is connected to a lifting power source.

9. The micro-pill filling mechanism of a capsule machine according to claim 7, characterized in that: The inner wall of the transmission box (106) limits the lifting stroke of the guide plate.

10. A pellet filling mechanism for a capsule machine according to claim 1, characterized in that: A vibrator (107) is arranged in cooperation with the pellet funnel (101).

Citation Information

Patent Citations

  • Powder filling device of capsule machine

    CN212235319U

  • Continuous adjustable loading measuring disc for capsule loading machine

    CN2696632Y