Sterile air filtering unit for production of sterile melt-spun spandex

By designing multi-stage filtration, drying and sterilization treatment in the air treatment tower, the problems of small air filtration and poor sterilization effects in the existing devices are solved, and efficient air treatment and quality assurance are achieved.

CN223055286UActive Publication Date: 2025-07-04HEBEI BANGTAI SPANDEX TECH CO LTD +1
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Patent Information

Application Number
CN202421704313.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-07-04
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The existing sterile air filtration device has a small amount of air filtering at one time and poor sterilization effect in spandex production.

Method used

A sterile air filtration unit for the production of sterile melt-spun spandex is designed, including an air treatment tower, an air inlet mechanism and an air outlet mechanism. The air treatment tower is equipped with air filtration, drying, sterilization and negative ion generators to ensure air quality through multi-stage treatment.

Benefits of technology

Large-capacity air filtration and effective sterilization are achieved, ensuring air drying and negative ion regulation, and improving air quality.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a sterile air filter unit for producing sterile melt-spun spandex, which relates to the technical field of sterile air filtration and comprises an air treatment tower, an air inlet mechanism and an air outlet mechanism. An air pump is installed at the upper end of the air treatment tower, a negative ion generator is installed in the air outlet mechanism, one end of the air inlet mechanism is connected with the air treatment tower through a guide pipe, an air filtering mechanism is installed at the bottom end in the air treatment tower, and an air drying mechanism is installed in the middle in the air treatment tower. And an air sterilization mechanism is mounted at the upper end in the air treatment tower. After entering the air treatment tower, air is filtered through the air filtering mechanism, dried through the air drying mechanism and sterilized through the sterilization mechanism after being filtered, when the air is guided out through the air outlet mechanism, the negative ion generator can generate negative ions, and the negative ions can adjust the filtered air, so that the air treatment effect is improved. And the quality of the guided air is ensured.
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Description

Technical Field

[0001] The utility model belongs to the field of sterile air filtration, and more specifically, relates to a sterile air filtration unit for sterile melt-spun spandex production. Background Art

[0002] Spandex is short for polyurethane fiber, which is an elastic fiber that can be stretched 6 to 7 times and can quickly return to its initial state as the tension disappears. Its molecular structure is a chain-like, soft and extensible polyurethane, which is enhanced by connecting with hard segments. In the process of processing spandex, a sterile air filtration device is required to filter the air.

[0003] Chinese Patent No. CN201920482228.7 discloses a sterile air filtration device, which relates to the technical field of air filtration equipment and includes a housing body. An air inlet pipe and an exhaust pipe are arranged on the housing body, and the air inlet pipe and the exhaust pipe are communicated with the inner cavity of the housing body. A connecting pipe is installed in the housing body. One end of the connecting pipe is connected to the exhaust pipe, and the other end of the connecting pipe is connected to the air outlet end of the filter element through a second locking member.

[0004] During the use of this utility model, its volume is small, the amount of air filtered at one time is small, and the effect of sterilizing the air is poor.

[0005] In view of this, the present utility model is specifically proposed. Summary of the Utility Model

[0006] The technical problem to be solved by the present utility model is to overcome the deficiencies of the prior art and provide a sterile air filtration unit for sterile melt-spun spandex production.

[0007] To solve the above technical problems, the basic concept of the technical solution adopted by the present utility model is as follows:

[0008] A sterile air filtration unit for sterile melt-spun spandex production includes an air treatment tower, an air inlet mechanism, and an air outlet mechanism; an air pump is installed at the upper end of the air treatment tower, the air pump is connected to the air outlet mechanism through a pipeline, a negative ion generator is installed inside the air outlet mechanism, one end of the air inlet mechanism is connected to the air treatment tower through a conduit, an air filtration mechanism is installed at the bottom end inside the air treatment tower, an air drying mechanism is installed at the middle position inside the air treatment tower, an air sterilization mechanism is installed at the upper end inside the air treatment tower, a control mechanism is installed on one side of the air treatment tower, and the control mechanism is connected to an environment detection mechanism through a wire.

[0009] Optionally, a display screen is installed at the upper side position of the control mechanism, and control buttons are installed at the position below the display screen at the upper side of the control mechanism.

[0010] Optionally, an environmental display is installed on one side at the upper end of the environmental detection mechanism, and an environmental detector is installed on the upper side of the environmental detection mechanism at a position on one side of the environmental display.

[0011] Optionally, an air distribution plate is installed at the bottom end of the air treatment tower, and the air distribution plate is installed at the bottom end position of the air treatment tower.

[0012] Optionally, the air inlet mechanism is composed of an air inlet box and a guide plate. The air inlet box is connected to the air treatment tower through a pipeline, and the guide plate is installed inside the air inlet box.

[0013] Optionally, the air outlet mechanism is composed of an air outlet box and air outlet holes. The air outlet box is connected to the air treatment tower through a conduit, and the air outlet holes are installed at the bottom end position of the air outlet box.

[0014] Optionally, the air sterilization mechanism is composed of a partition plate and sterilization lamps. The partition plates are installed at intervals at the tail of the upper end inside the air treatment tower, and the sterilization lamps are installed on the partition plates.

[0015] Optionally, the air filtration mechanism is composed of a filter plate and a mounting frame. The filter plate is installed inside the mounting frame, and the mounting frame is installed at the bottom end inside the air treatment tower.

[0016] Optionally, the air drying mechanism is composed of a drying box and a desiccant. The desiccant is filled inside the drying box, and the drying box is installed inside the air treatment tower.

[0017] After adopting the above technical solution, the present utility model has the following beneficial effects compared with the prior art. Of course, any product implementing the present utility model does not necessarily need to achieve all the advantages described below at the same time:

[0018] 1. After the air enters the air treatment tower, it is first filtered by the air filtration mechanism. The filtered air will then be dried by the air drying mechanism. After the air is dried, it is sterilized by the sterilization mechanism. The sterilized air is guided to the air outlet mechanism and exported through the air outlet mechanism. When the air outlet mechanism exports the air, the negative ion generator will generate negative ions, and the negative ions will adjust the filtered air to ensure the quality of the exported air.

[0019] 2. When the air sterilization mechanism is in use, the air is sterilized by the sterilization lamps, and the partition plates can increase the flow path of the air inside the air sterilization mechanism, extending the sterilization effect of the sterilization lamps on the air.

[0020] 3. When the air filtration mechanism is in use, the filter plate is installed inside the mounting frame, and then the mounting frame is installed inside the air treatment tower. When the air flows, it passes through the filter plate, and the filter plate filters the particles in the air.

[0021] 4. When the air drying mechanism is in use, air is introduced into the drying box, and the moisture in the air is adsorbed by the desiccant inside the drying box, which can keep the air dry.

[0022] The following further describes in detail the specific embodiments of the present invention with reference to the accompanying drawings. Description of the Drawings

[0023] The drawings in the following description are only some embodiments. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts. In the drawings:

[0024] Figure 1 is a schematic structural diagram of an embodiment of the present invention;

[0025] Figure 2 is a schematic side view structural diagram of an embodiment of the present invention;

[0026] Figure 3 is a schematic structural diagram of the air sterilization mechanism of an embodiment of the present invention;

[0027] Figure 4 is a schematic structural diagram of the air filtration mechanism of an embodiment of the present invention;

[0028] Figure 5 is a schematic structural diagram of the air outlet mechanism of an embodiment of the present invention;

[0029] In the drawings, the list of components represented by each label is as follows:

[0030] 1. Air treatment tower; 2. Air sterilization mechanism; 3. Air drying mechanism; 4. Air filtration mechanism; 5. Air inlet mechanism; 6. Air pump; 7. Air outlet mechanism; 8. Environment detection mechanism; 9. Environment display; 10. Environment detector; 11. Control mechanism; 12. Control button; 13. Display screen; 14. Negative ion generator; 15. Air outlet box; 16. Air outlet hole; 17. Filter plate; 18. Mounting rack; 19. Partition board; 20. Sterilization lamp; 21. Air inlet box; 22. Guide plate; 23. Drying box; 24. Desiccant; 25. Air distribution plate.

[0031] It should be noted that these drawings and text descriptions are not intended to limit the scope of the concept of the present invention in any way, but to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments. Specific Embodiments

[0032] Now, the present invention will be further described in detail with reference to the accompanying drawings.

[0033] Please refer to Figures 1-5As shown in the figure, in this embodiment, a sterile air filtration unit for sterile melt-spun spandex production is provided, including an air treatment tower 1, an air inlet mechanism 5, and an air outlet mechanism 7; an air pump 6 is installed at the upper end of the air treatment tower 1, the air pump 6 is connected to the air outlet mechanism 7 through a pipeline, a negative ion generator 14 is installed inside the air outlet mechanism 7, one end of the air inlet mechanism 5 is connected to the air treatment tower 1 through a conduit, an air filtration mechanism 4 is installed at the bottom end inside the air treatment tower 1, an air drying mechanism 3 is installed at the middle position inside the air treatment tower 1, an air sterilization mechanism 2 is installed at the upper end inside the air treatment tower 1, a control mechanism 11 is installed on one side of the air treatment tower 1, and the control mechanism 11 is connected to an environment detection mechanism 8 through a wire.

[0034] An application of one aspect of this embodiment is as follows: When the air treatment tower 1 is in use, the indoor environment is detected by the environment detection mechanism 8. When the air quality is poor, the control mechanism 11 will operate the air treatment tower 1. The air pump 6 is turned on through a switch, and the air pump 6 extracts air and introduces it into the air treatment tower 1. After the air enters the air treatment tower 1, it is first filtered by the air filtration mechanism 4. The filtered air will be dried by the air drying mechanism 3. After the air is dried, it is sterilized by the sterilization mechanism. The sterilized air is guided to the air outlet mechanism 7 and exported through the air outlet mechanism 7. When the air outlet mechanism 7 exports the air, the negative ion generator 14 will generate negative ions, and the negative ions will adjust the filtered air to ensure the quality of the exported air.

[0035] In this embodiment, a display screen 13 is installed at the upper side of the control mechanism 11, and control buttons 12 are installed at the position below the display screen 13 on the upper side of the control mechanism 11. When the control mechanism 11 is in use, it is used to control the inside of the air treatment tower 1. The control buttons 12 are used to control the control mechanism 11, and the display screen 13 is used to display the content controlled by the control mechanism 11.

[0036] In this embodiment, an environment display 9 is installed at one side of the upper end of the environment detection mechanism 8, and an environment detector 10 is installed at the position on the upper side of the environment detection mechanism 8 and on one side of the environment display 9. When the environment detection mechanism 8 is in use, the humidity sensor and air quality sensor inside the environment detector 10 detect the indoor air and display it through the environment display 9, which is convenient for the staff to observe.

[0037] In this embodiment, an air distribution plate 25 is installed at the bottom end of the air treatment tower 1. The air distribution plate 25 is installed at the bottom end of the air treatment tower 1. The setting of the air distribution plate 25 can make the air enter the air treatment tower 1 dispersedly and evenly, which is convenient for air treatment.

[0038] In this embodiment, the air intake mechanism 5 is composed of an air intake box 21 and a guide plate 22. The air intake box 21 is connected to the air treatment tower 1 through a pipeline. The guide plate 22 is installed inside the air intake box 21. When the air intake mechanism 5 is in use, air is guided into the air treatment tower 1 through the air intake. The setting of the guide plate 22 can prevent larger particles from entering the air treatment tower 1.

[0039] In this embodiment, the air outlet mechanism 7 is composed of an air outlet box 15 and air outlet holes 16. The air outlet box 15 is connected to the air treatment tower 1 through a conduit. The air outlet holes 16 are installed at the bottom end of the air outlet box 15. When the air outlet mechanism 7 is in use, air is guided into the air outlet box 15 and evenly guided into the workshop through the air outlet holes 16 at the bottom end of the air outlet box 15.

[0040] In this embodiment, the air sterilization mechanism 2 is composed of a partition plate 19 and sterilization lamps 20. The partition plate 19 is installed at intervals at the upper end of the tail vertebra inside the air treatment tower 1. The sterilization lamps 20 are installed on the partition plate 19. When the air sterilization mechanism 2 is in use, the air is sterilized by the sterilization lamps 20. The partition plate 19 can increase the flow path of air inside the air sterilization mechanism 2 and extend the sterilization effect of the sterilization lamps 20 on the air.

[0041] In this embodiment, the air filtration mechanism 4 is composed of a filter plate 17 and a mounting frame 18. The filter plate 17 is installed inside the mounting frame 18. The mounting frame 18 is installed at the bottom end inside the air treatment tower 1. When the air filtration mechanism 4 is in use, the filter plate 17 is installed inside the mounting frame 18, and then the mounting frame 18 is installed inside the air treatment tower 1. When air flows, it passes through the filter plate 17, and the filter plate 17 filters the particles in the air.

[0042] In this embodiment, the air drying mechanism 3 is composed of a drying box 23 and desiccants 24. The desiccants 24 are filled inside the drying box 23. The drying box 23 is installed inside the air treatment tower 1. When the air drying mechanism 3 is in use, air is introduced into the drying box 23, and the desiccants 24 inside the drying box 23 adsorb the moisture in the air, which can keep the air dry.

[0043] The present utility model is not limited to the above embodiments. Anyone should know that structural changes made under the inspiration of the present utility model, as long as they have the same or similar technical solutions as the present utility model, fall within the protection scope of the present utility model. The technologies, shapes, and structures not described in detail in the present utility model are all well-known technologies.

Claims

1. A sterile air filtration unit for sterile melt - spun spandex production, characterized in that, It includes an air treatment tower (1), an air inlet mechanism (5) and an air outlet mechanism (7); an air pump (6) is installed at the upper end of the air treatment tower (1), the air pump (6) is connected to the air outlet mechanism (7) through a pipeline, a negative ion generator (14) is installed inside the air outlet mechanism (7), one end of the air inlet mechanism (5) is connected to the air treatment tower (1) through a conduit, an air filtering mechanism (4) is installed at the bottom end position inside the air treatment tower (1), an air drying mechanism (3) is installed at the middle position inside the air treatment tower (1), an air sterilization mechanism (2) is installed at the upper end position inside the air treatment tower (1), a control mechanism (11) is installed on one side of the air treatment tower (1), and the control mechanism (11) is connected to an environment detection mechanism (8) through a wire.

2. The sterile air filtration unit for sterile melt-spun spandex production according to claim 1, wherein, A display screen (13) is installed at the upper side position of the control mechanism (11), and control buttons (12) are installed at the upper side of the control mechanism (11) and below the display screen (13).

3. The sterile air filtration unit for sterile melt-spun spandex production according to claim 1, characterized in that, An environment display (9) is installed at one side position of the upper end of the environment detection mechanism (8), and an environment detector (10) is installed at the upper side of the environment detection mechanism (8) and on one side of the environment display (9).

4. The sterile air filtration unit for sterile melt-spun spandex production according to claim 1, wherein, An air distribution plate (25) is installed at the bottom end of the air treatment tower (1), and the air distribution plate (25) is installed at the bottom end position of the air treatment tower (1).

5. The sterile air filtration unit for aseptic melt-spinning spandex production according to claim 1, characterized in that, The air inlet mechanism (5) is composed of an air inlet box (21) and a guide plate (22), the air inlet box (21) is connected to the air treatment tower (1) through a pipeline, and the guide plate (22) is installed inside the air inlet box (21).

6. The sterile air filtration unit for sterile melt-spun spandex production according to claim 1, wherein The air outlet mechanism (7) is composed of an air outlet box (15) and air outlet holes (16), the air outlet box (15) is connected to the air treatment tower (1) through a conduit, and the air outlet holes (16) are installed at the bottom end position of the air outlet box (15).

7. The sterile air filtration unit for sterile melt-spun spandex production according to claim 1, wherein The air sterilization mechanism (2) is composed of a partition plate (19) and sterilization lamps (20), the partition plates (19) are installed at intervals at the upper end tail vertebra inside the air treatment tower (1), and the sterilization lamps (20) are installed on the partition plates (19).

8. An aseptic air filtration unit for aseptic melt-spun spandex production according to claim 1, characterized in that, The air filtering mechanism (4) is composed of a filter plate (17) and a mounting frame (18), the filter plate (17) is installed inside the mounting frame (18), and the mounting frame (18) is installed at the bottom end position inside the air treatment tower (1).

9. The sterile air filtration unit for sterile melt-spun spandex production according to claim 1, characterized in that, The air drying mechanism (3) is composed of a drying box (23) and a desiccant (24), the desiccant (24) is filled inside the drying box (23), and the drying box (23) is installed inside the air treatment tower (1).

Citation Information

Patent Citations

  • Sterile air filtering device

    CN210206248U