Adjustable guide plate device for air inlet channel of bag-type dust collector
By setting up an adjustable deflector device in the inlet of the bag dust collector, the position and angle of the deflector are adjusted in real time, the problem that the fixed deflector is difficult to evenly diffuse the airflow under changing airflow conditions is solved, and the dust settlement efficiency and the service life of the bag are improved.
Patent Information
- Application Number
- CN202422141702.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-02
AI Technical Summary
The fixed deflector of the air intake of the existing bag dust collector is difficult to achieve uniform diffusion of dust-containing airflow under changing airflow conditions, which affects the dust settlement efficiency and the service life of the bag.
The adjustable deflector device is adopted, including a sleeve, arc-shaped slide rail, deflector, deflector and lifting mechanism. Through the cooperation of the motor and the pull wire, the position and angle of the deflector are adjusted in real time to control the flow rate and flow direction of the air flow.
Under changing airflow conditions, achieve uniform diffusion of airflow, improve dust settlement efficiency, extend the service life of the bag, and adapt to airflow changes under different working conditions.
Smart Images

Figure CN223055296U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust collectors, and particularly relates to an adjustable deflector device for the air inlet duct of a bag filter dust collector. Background Art
[0002] Bag filter dust removal equipment is a very common dust removal equipment in the industrial production process. The bag filter dust collector sends the air containing dust into the bag through the air inlet duct, so that the air containing dust passes through the bag, and the dust therein is filtered by the bag and falls into the ash hopper for collection, and the air after filtration is discharged into the atmosphere.
[0003] Due to the jet flow in the air inlet duct of the dust collector, the air velocity of the air flow flowing into the ash hopper and the bag area is relatively high, which seriously affects the sedimentation of dust particles and the service life of the bag. In view of this technical problem, the bag filter dust removal equipment in the prior art usually adopts a fixed deflector to adjust the direction of the air flow, so as to uniformly diffuse the dust-containing air flow inside the air inlet duct and ensure the dust sedimentation efficiency and the service life of the bag. However, when facing changing air flow conditions, this fixed deflector is difficult to effectively make the dust-containing air flow in the air inlet duct achieve uniform diffusion, and there are limitations in the actual use process.
[0004] In view of this, the utility model proposes an adjustable deflector device for the air inlet duct of a bag filter dust collector. Content of the Utility Model
[0005] The utility model proposes an adjustable deflector device for the air inlet duct of a bag filter dust collector to solve the above deficiencies in the prior art. The adjustable deflector device for the air inlet duct of the bag filter dust collector can effectively control the flow rate and flow direction of the dust-containing gas under changing air flow conditions, so as to realize uniform diffusion of the air flow inside the air inlet duct, improve the dust sedimentation efficiency and extend the service life of the bag.
[0006] The technical solution of the utility model is: an adjustable deflector device for the air inlet duct of a bag filter dust collector, which is installed in the air inlet duct and includes:
[0007] Two sleeves, which are longitudinally arranged in parallel on both sides of the length direction inside the air inlet duct;
[0008] Two arc-shaped slide rails, which are respectively arranged on the opposite sides of the two sleeves, the two arc-shaped slide rails are arranged oppositely, and the arc openings face upwards;
[0009] A deflector, which is arranged between the two sleeves. One end of the deflector is rotatably connected to the opposite sides of the two sleeves, and the rotation connection position is above the two arc-shaped slide rails. The other end of the deflector is slidably connected to the two arc-shaped slide rails;
[0010] A deflection mechanism, connected to the deflector, for driving the deflector to deflect;
[0011] A lifting mechanism, connected to two sleeves, for driving the two sleeves to move up and down in the air inlet duct.
[0012] In at least one embodiment of the present invention, the deflection mechanism includes: a wire and a first motor. The wire is connected to the deflector, the wire passes through the air inlet duct, the first motor is arranged on the outer side wall of the air inlet duct, a wire winding plate is provided on the rotating shaft of the first motor, and the wire is wound on the wire winding plate.
[0013] In at least one embodiment of the present invention, an elastic member connected to the arc-shaped slide rail is provided on the deflector. The elastic member is used to provide resistance to the deflection of the deflector. Fixed rings are provided on the front side walls of the two sleeves, and two fixed rods are provided on the opposite side of the two arc-shaped slide rails. Two wires are provided, and both of the two wires bypass the fixed rod on the front side of the deflector, pass through the fixed ring and are combined into a bundle, and the two wires together pass through the air inlet duct and are wound on the wire winding plate.
[0014] In at least one embodiment of the present invention, two pairs of fixed bases are provided on the inner wall of the air inlet duct, and each pair of fixed bases is longitudinally distributed. Two sets of lifting mechanisms are provided, and one set of lifting mechanism is installed on each pair of fixed bases. The lifting mechanism includes: a screw rod and a second motor. The screw rod is rotatably connected between the fixed bases, the sleeve is threadedly connected to the screw rod, and the second motor is connected to the screw rod.
[0015] In at least one embodiment of the present invention, the deflector is arc-shaped, a rotating shaft is rotatably connected to one end of the deflector, the rotating shaft is connected between the two sleeves, arc-shaped through grooves are provided on the two arc-shaped slide rails, and connecting columns penetrating into the arc-shaped through grooves are provided on both sides of the bottom end of the deflector.
[0016] In at least one embodiment of the present invention, the wire winding plate is flush with the wire passing holes of the two wires.
[0017] In at least one embodiment of the present invention, when the wire is in a relaxed state, the deflector is deflected to one side of the arc-shaped slide rail under the action of the elastic member.
[0018] In at least one embodiment of the present invention, two elastic members are provided, the elastic members are springs, and one end of each of the two elastic members is connected to the side of the bottom end of the deflector away from the wire, and the other end is connected to the fixed rod.
[0019] In at least one embodiment of the present utility model, a threaded hole is provided inside the sleeve, the screw rod is threadedly connected to the threaded hole, the second motor is arranged at the bottom of the lower fixed base, and the screw rod passes through the fixed base and is connected to the rotating shaft of the second motor.
[0020] Advantages of the present utility model:
[0021] 1. By providing a sleeve, an arc-shaped slide rail, a deflector plate, a pull wire and a lifting assembly in the air inlet duct, even under changing air flow conditions, the device can timely adjust the up and down position of the deflector plate in the air inlet duct through the lifting assembly according to the air flow situation, and timely adjust the inclination angle of the deflector plate in the air inlet duct through the deflection mechanism. Furthermore, the diversion amount and flow direction of the dust-containing gas in the air inlet duct can be effectively controlled, so that the air flow is evenly diffused inside the air inlet duct, ensuring the dust settlement efficiency under changing air flow conditions and prolonging the service life of the cloth bag.
[0022] 2. The overall structure of the present utility model is reasonable and simple, the production cost is low, the installation and use are convenient, the design of the adjustable deflector plate is flexible, it can adapt to the air flow changes or process parameter adjustments under different working conditions, and maintain the stable operation state of the dust removal equipment. Description of the Drawings
[0023] Figure 1 It is a schematic diagram of the adjustable deflector plate device of the present utility model.
[0024] Figure 2 It is a top view schematic diagram of the adjustable deflector plate device of the present utility model.
[0025] Figure 3 It is a side view schematic diagram of the adjustable deflector plate device of the present utility model.
[0026] Figure 4 It is a schematic diagram of the air inlet duct fixed by the adjustable deflector plate device of the present utility model.
[0027] Description of the reference numerals:
[0028] 1. Air inlet duct; 11. First motor; 111. Wire winding plate; 2. Sleeve; 21. Fixed ring; 3. Arc-shaped slide rail; 31. Fixed rod; 4. Deflector plate; 41. Elastic member; 42. Rotating shaft; 5. Pull wire; 6. Lifting mechanism; 61. Screw rod; 62. Second motor; 7. Fixed base. Detailed Description of the Embodiment
[0029] The drawings in the present utility model are not strictly drawn according to the actual ratio, and the specific dimensions and quantities of each structure can be determined according to actual needs. The drawings described in the present utility model are only schematic diagrams of the structure.
[0030] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the following will clearly and completely describe the technical solutions of the embodiments of the present utility model in conjunction with the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the described embodiments of the present utility model without creative efforts fall within the scope of protection of the present utility model.
[0031] Unless otherwise defined, the technical terms or scientific terms used herein shall have the ordinary meanings understood by those of ordinary skill in the art to which the present utility model pertains. The "first", "second", and similar terms used in the present utility model do not denote any order, quantity, or importance, but are only used to distinguish different components. The terms such as "comprising" or "including" mean that the elements or objects appearing before this term cover the elements or objects listed after this term and their equivalents, without excluding other elements or objects. The terms such as "inner", "outer", "upper", "lower", "far", "near", "front", "rear", etc. are only used to represent relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.
[0032] Combined with Figures 1 to 4 As shown, an adjustable deflector device for the air inlet duct of a bag filter is installed in the air inlet duct 1 and includes:
[0033] Two sleeves 2 are longitudinally arranged in parallel on both sides in the length direction of the air inlet duct 1;
[0034] Two arc-shaped slide rails 3 are respectively arranged on the opposite sides of the two sleeves 2. The two arc-shaped slide rails 3 are arranged oppositely, and the arc openings of the two arc-shaped slide rails 3 face upward;
[0035] A deflector 4 is arranged between the two sleeves 2. One end of the deflector 4 is rotatably connected to the opposite sides of the two sleeves 2, and the rotation connection position is above the two arc-shaped slide rails 3. The other end of the deflector 4 is slidably connected to the two arc-shaped slide rails 3; When the actual air flow conditions change, it refers to the change in the air flow rate and the air flow direction. The deflector 4 is used to control the direction of the outflowing air flow and the amount of intercepted air flow to obtain a more flexible flow field adjustment ability;
[0036] A deflection mechanism, connected to the deflector 4, for driving the deflector 4 to deflect;
[0037] A lifting mechanism 6, connected to the two sleeves 2, for driving the two sleeves 2 to move up and down in the air inlet duct 1.
[0038] As an alternative embodiment, the deflection mechanism includes: a cable 5 and a first motor 11. The cable 5 is connected to the deflector 4. The cable 5 passes through the intake duct 1. The first motor 11 is arranged on the outer side wall of the intake duct 1. A winding plate 111 is provided on the rotating shaft of the first motor 11. The cable 5 is wound around the winding plate 111. By providing the first motor 11 with the winding plate 111 on the outer wall of the intake duct, the first motor 11 can precisely control the tightening degree of the cable 5.
[0039] In order to enable the deflector 4 to perform reciprocating up-and-down motion and rotational motion in the intake duct 1, if the angle adjustment of the deflector 4 is directly achieved by using a motor, since the up-and-down position of the deflector 4 is adjustable, it will cause the position of the motor to be uncertain, resulting in the wire moving in the intake duct 1 following the motor. The wire is continuously impacted by the air flow in the intake duct 1 for a long time, presenting a potential safety hazard. Therefore, only the mechanical device transmission of the cable 5 and the first motor 11 in this embodiment can be used to achieve the angle adjustment of the deflector 4.
[0040] As an alternative embodiment, an elastic member 41 connected to the arc-shaped slide rail 3 is provided on the deflector 4. The elastic member 41 is used to provide resistance to the deflection of the deflector 4. Fixed rings 21 are provided on the front side walls of the two sleeves 2. Two fixed rods 31 are provided on the opposite side of the two arc-shaped slide rails 3. Two cables 5 are provided. Both of the two cables 5 bypass the fixed rod 31 on the front side of the deflector 4 and pass through the fixed ring 21 and are combined into a bundle. The two cables 5 together pass through the intake duct 1 and are wound around the winding plate 111.
[0041] As an alternative embodiment, two pairs of fixed bases 7 are provided on the inner wall of the intake duct 1. Each pair of fixed bases 7 is longitudinally distributed. Two sets of lifting mechanisms 6 are provided. One set of lifting mechanism 6 is installed on each pair of fixed bases 7. The lifting mechanism 6 includes: a screw rod 61 and a second motor 62. The screw rod 61 is rotatably connected between the fixed bases 7. The screw rod 7 is rotatably connected to the fixed bases 7 through bearings. The sleeve 2 is threadedly connected to the screw rod 61. The second motor 62 is connected to the screw rod 61.
[0042] As an alternative embodiment, the deflector 4 is arc-shaped. A rotating shaft 42 is rotatably connected to one end of the deflector 4. The rotating shaft 42 is connected between the two sleeves 2. Arc-shaped through grooves are provided on the two arc-shaped slide rails 3. Connecting columns penetrating into the arc-shaped through grooves are provided on both sides of the bottom end of the deflector 4. The arc-shaped through grooves are used to limit the movement of the connecting columns.
[0043] As an alternative embodiment, the winding plate 111 is flush with the through holes of the two cables 5, so as to smoothly pull the cable 5 during the rotation of the winding plate 111, enabling the cable 5 to be smoothly wound around the winding plate 111 without interference from the holes where the cable 5 passes through the intake duct 1.
[0044] As an alternative embodiment, when the pull wire 5 is in a relaxed state, the deflector 4 is deflected to one side of the arc-shaped slide rail 3 under the action of the elastic member 41; the elastic member 41 is a tension spring; the pull wire 5 is used to pull the deflector 4 from one extreme position of the arc-shaped slide rail 3.
[0045] As an alternative embodiment, two elastic members 41 are provided. The elastic members 41 are springs. One ends of the two elastic members 41 are connected to the bottom end of the deflector 4 on the side away from the pull wire, and the other ends are connected to the fixed rod 31. The elastic members are arranged on the fixed rod 31 for easy installation, and there is no need to provide a connection structure for fixing the elastic member 41 on the sleeve 1, making the device structure simpler.
[0046] As an alternative embodiment, a threaded hole is provided inside the sleeve 2. The screw rod 61 passes through the threaded hole, and the screw rod 61 is threadedly connected to the threaded hole. The second motor 62 is arranged at the bottom of the lower fixed base 7. The screw rod 61 passes through the fixed base 7 and is connected to the rotating shaft of the second motor 62.
[0047] The working principle and usage method of this embodiment are as follows:
[0048] The utility model provides an adjustable deflector device for the air inlet duct of a bag filter. When the device is in use, when it is monitored that the air flow rate divided by the deflector 4 in the air inlet duct is small or large, the second motor 62 drives the screw rod 61 to rotate, thereby driving the sleeve 2 to move up and down, so that the deflector 4 is adjusted to a suitable position; when it is monitored that the air flow direction at the deflector 4 is deviated, the winding plate 111 is driven by the first motor 11 to rotate forward and reverse, realizing the contraction and extension of the pull wire 5, thereby changing the inclination angle of the deflector 4, and finally realizing the adjustment and optimization of the flow field.
[0049] The above embodiments are only specific implementation manners of the utility model patent, used to illustrate the technical solutions of the utility model patent, rather than limiting it. The protection scope of the utility model patent is not limited thereto. Although the utility model patent has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: Any person skilled in the art within the technical scope disclosed by the utility model can still modify the technical solutions recorded in the foregoing embodiments, or can easily think of changes, or perform equivalent replacements on some of the technical features; and these modifications, changes or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions implemented by the utility model patent, and should all be covered within the protection scope of the utility model.
Claims
1. An adjustable deflector device for the air inlet duct of a bag filter, which is installed in the air inlet duct (1), and is characterized in that, Comprising: Two sleeves (2), longitudinally arranged in parallel on both sides in the length direction within the air inlet duct (1); Two arc-shaped slide rails (3), respectively arranged on the opposite sides of the two sleeves (2), the two arc-shaped slide rails (3) are arranged oppositely, and the arc openings face upwards; A deflector plate (4), arranged between the two sleeves (2), one end of the deflector plate (4) is rotatably connected to the opposite sides of the two sleeves (2), and the rotation connection position is above the two arc-shaped slide rails (3), the other end of the deflector plate (4) is slidably connected to the two arc-shaped slide rails (3); A deflection mechanism, connected to the deflector plate (4) for driving the deflector plate (4) to deflect; A lifting mechanism (6), connected to the two sleeves (2) for driving the two sleeves (2) to move up and down within the air inlet duct (1).
2. The adjustable deflector device for the air inlet duct of the bag filter according to claim 1, wherein The deflection mechanism includes: a wire rope (5) and a first motor (11), the wire rope (5) is connected to the deflector plate (4), the wire rope (5) passes through the air inlet duct (1), the first motor (11) is arranged on the outer side wall of the air inlet duct (1), a wire winding plate (111) is provided on the rotating shaft of the first motor (11), and the wire rope (5) is wound around the wire winding plate (111).
3. The adjustable deflector device for the air inlet duct of a bag filter as described in claim 2, characterized in that, An elastic member (41) connected to the arc-shaped slide rail (3) is provided on the deflector plate (4), the elastic member (41) is used to provide resistance to the deflection of the deflector plate (4), fixing rings (21) are provided on the front side walls of the two sleeves (2), two fixing rods (31) are provided on the opposite sides of the two arc-shaped slide rails (3), two wire ropes (5) are provided, both of the two wire ropes (5) bypass the fixing rod (31) on the front side of the deflector plate (4), pass through the fixing ring (21) and are combined into a bundle, and the two wire ropes (5) together pass through the air inlet duct (1) and are wound around the wire winding plate (111).
4. The adjustable deflector device for the air inlet duct of a bag filter as described in claim 1, characterized in that, Two pairs of fixed bases (7) are provided on the inner wall of the air inlet duct (1), each pair of fixed bases (7) is longitudinally distributed, two sets of lifting mechanisms (6) are provided, one set of lifting mechanism (6) is installed on each pair of fixed bases (7), the lifting mechanism (6) includes: a screw rod (61) and a second motor (62), the screw rod (61) is rotatably connected between the fixed bases (7), the sleeve (2) is threadedly connected to the screw rod (61), and the second motor (62) is connected to the screw rod (61).
5. The adjustable flow guiding plate device for the air inlet channel of a bag filter as described in claim 1, wherein, The deflector plate (4) is arc-shaped, a rotating shaft (42) is rotatably connected to one end of the deflector plate (4), the rotating shaft (42) is connected between the two sleeves (2), arc-shaped through grooves are provided on the two arc-shaped slide rails (3), and connecting columns penetrating into the arc-shaped through grooves are provided on both sides of the bottom end of the deflector plate (4).
6. The adjustable deflector device for the air inlet duct of a bag filter as described in claim 3, characterized in that, The wire winding plate (111) is flush with the through holes of the two wire ropes (5).
7. The adjustable deflector device for the air inlet duct of a bag filter as described in claim 3, characterized in that, When the wire rope (5) is in a relaxed state, the deflector plate (4) is deflected to one side of the arc-shaped slide rail (3) under the action of the elastic member (41).
8. The adjustable flow guiding plate device for the air inlet duct of a bag filter as described in claim 3, characterized in that, There are two elastic members (41), and the elastic members (41) are springs. One end of each of the two elastic members (41) is connected to the side of the bottom end of the diversion plate (4) away from the wire, and the other end is connected to the fixed rod (31).
9. The adjustable deflector device for the air inlet duct of a bag filter as described in claim 4, wherein, The interior of the sleeve (2) is provided with a threaded hole, and the screw rod (61) is threadedly connected to the threaded hole. The second motor (62) is arranged at the bottom of the lower fixed base (7), and the screw rod (61) passes through the fixed base (7) and is connected to the rotating shaft of the second motor (62).