Multi-direction and multi-layer sorting device for turnover box

Abstract

The utility model discloses a multidirectional multilayer sorting device for pass boxes, which comprises a feed conveying mechanism, a sorting mechanism and a discharge conveying mechanism, the sorting mechanism is arranged behind the output end of the feed conveying mechanism to receive pass boxes conveyed on the feed conveying mechanism, and the discharge conveying mechanism is arranged behind the output end of the discharge conveying mechanism to receive pass boxes conveyed on the discharge conveying mechanism. Comprising a sorting frame arranged behind the output end of a feeding conveying mechanism, a sorting conveyor rotationally arranged on the sorting frame, a mounting plate arranged on the sorting frame in an up-down moving mode, a lifting assembly connected with the mounting plate and driving the mounting plate to move up and down, and a rotating assembly arranged on the mounting plate and connected with the sorting conveyor and driving the sorting conveyor to rotate. The discharging conveying mechanism is used for bearing the turnover box and comprises a first discharging conveying mechanism arranged on one side of the sorting conveyor and opposite to the feeding conveying mechanism and two second discharging conveying mechanisms arranged on the other two opposite sides of the sorting conveyor correspondingly. The whole sorting device is small in occupied area, turnover boxes can be sorted in multiple directions and at multiple heights, and more requirements of users are met.

Description

Technical Field

[0001] The utility model belongs to the field of turnover box sorting equipment, and particularly relates to a multi-directional and multi-layer sorting device for turnover boxes. Background Art

[0002] With the rapid development of the e-commerce, express delivery and warehousing industries, various automatic sorting and conveying equipment have been widely adopted at the goods sorting operation site to replace manual operations, thus significantly improving the sorting operation speed and efficiency.

[0003] At present, the main equipment for automatically sorting boxed goods includes: vertical sorters, horizontal sorters and channel sorters. The vertical sorter can only be replenished manually at present. The horizontal sorter needs two channels to sort the same specification of items to achieve continuous sorting. The channel sorter occupies a large area and is more suitable for sorting goods with larger volume specifications. The above three sorting devices generally sort similar specifications of materials, and the conveying height after sorting is fixed. Due to the uncertainty of the conveying positions of the goods, at present, the existing automatic sorting equipment cannot meet the requirements of different heights and different direction conveying positions at the same time and urgently needs to be improved. Summary of the Utility Model

[0004] The purpose of the utility model is to overcome the shortcomings of the prior art and provide a multi-directional and multi-layer sorting device for turnover boxes.

[0005] The utility model adopts the following technical scheme:

[0006] A multi-directional and multi-layer sorting device for turnover boxes, including a feeding conveying mechanism, a sorting mechanism and a discharging conveying mechanism.

[0007] The sorting mechanism is arranged behind the output end of the feeding conveying mechanism to receive the turnover boxes conveyed on the feeding conveying mechanism, and includes a sorting frame arranged behind the output end of the feeding conveying mechanism, a sorting conveyor rotatably arranged on the sorting frame, a mounting plate movably arranged up and down on the sorting frame for mounting the sorting conveyor, a lifting assembly connected to and driving the mounting plate to move up and down, and a rotating assembly arranged on the mounting plate and connected to and driving the sorting conveyor to rotate.

[0008] The discharging conveying mechanism is used to receive the turnover boxes conveyed on the sorting conveyor, and includes a first discharging conveying mechanism arranged on one side of the sorting conveyor opposite to the feeding conveying mechanism and two second discharging conveying mechanisms respectively arranged on the other two opposite sides of the sorting conveyor. The feeding conveying mechanism, the first discharging conveying mechanism and the two second discharging conveying mechanisms are respectively arranged on the four sides of the sorting conveyor. The second discharging conveying mechanism includes a second discharging frame and a plurality of second conveyors arranged at intervals up and down on the second discharging frame.

[0009] Preferably, the rotating assembly includes a rotating disk disposed at the bottom of the sorting conveyor, a support bearing disposed on the mounting plate and connected to the rotating disk, a rotating motor connected to and driving the rotation of the rotating disk, and a mounting block disposed at the bottom of the mounting plate opposite to the support bearing for mounting the rotating motor. An installation hole for installing the support bearing is formed on the mounting plate.

[0010] Preferably, the sorting rack includes four sorting columns distributed in a rectangular array, and the sorting columns are disposed in a right-angle transition area between the feeding conveyor mechanism and the second discharging conveyor mechanism or between the first discharging conveyor mechanism and the second discharging conveyor mechanism.

[0011] Preferably, the mounting plate includes a mounting plate body and two connecting rods oppositely disposed at both ends of the mounting plate body. Both ends of the connecting rod are movably connected to two opposite sorting columns respectively.

[0012] Preferably, the sorting mechanism further includes a guiding assembly disposed between the mounting plate and the sorting rack. The guiding assembly includes four guiding columns respectively disposed on the four sorting columns and four guiding sleeves respectively disposed at both ends of the two connecting rods and cooperating with the opposite guiding columns.

[0013] Preferably, the guiding sleeve includes a guiding sleeve body that can move up and down and is sleeved on the guiding column, and a connecting block disposed on the guiding sleeve body and connected to the end of the connecting rod.

[0014] Preferably, the lifting assembly includes a lifting column extending in the vertical direction and connected to the bottom of the mounting plate, a lifting rack extending in the vertical direction and disposed on the lifting column, a lifting motor disposed on the mounting plate, and a lifting gear disposed on the output shaft of the lifting motor and cooperating with the lifting rack.

[0015] Preferably, the feeding conveyor mechanism includes a feeding rack and a feeding conveyor disposed on the feeding rack for conveying the turnover box.

[0016] Preferably, the first discharging conveyor mechanism includes a first discharging rack and a first discharging conveyor disposed on the first discharging rack for conveying the turnover box.

[0017] Preferably, the feeding conveyor and the first discharging conveyor are at the same height, and the second discharging conveyor at the head of the second discharging rack is at the same height as the feeding conveyor.

[0018] As can be seen from the above description of the present utility model, compared with the prior art, the beneficial effects of the present utility model are as follows: By defining the installation positions and compositions of the feeding conveying mechanism, discharging conveying mechanism, and sorting mechanism, the overall floor area of the sorting device is small, and multi-directional and multi-height sorting and turnover of the turnover boxes can be realized to meet the requirements of different conveying positions of the turnover boxes. In addition, the structural compositions of the lifting assembly and the rotating assembly are specifically defined. By means of the motor cooperating with the corresponding transmission components, the transmission efficiency is improved to ensure the accuracy of the rotation angle and the lifting angle. While improving the sorting efficiency, the transmission has high stability, has relatively large power, can adapt to the sorting and classification of large turnover boxes, meets various requirements for the sorting of turnover boxes, and further improves the applicability of the sorting device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a structural schematic diagram of the present utility model;

[0020] Figure 2 is a structural schematic diagram of the sorting mechanism Figure 1 ;

[0021] Figure 3 is a structural schematic diagram of the sorting mechanism Figure 2 ;

[0022] Figure 4 is a structural schematic diagram of the sorting mechanism Figure 3 ;

[0023] Figure 5 is Figure 4 an enlarged view of a partial structure in

[0024] Figure 6 is a structural schematic diagram of the sorting conveyor;

[0025] In the figure, 1 - feeding conveying mechanism, 2 - sorting mechanism, 3 - discharging conveying mechanism, 4 - sorting rack, 5 - sorting conveyor, 6 - mounting plate, 7 - lifting assembly, 8 - rotating assembly, 9 - guiding assembly, 11 - feeding rack, 12 - feeding conveyor, 31 - first discharging conveying mechanism, 311 - first discharging rack, 312 - first discharging conveyor, 32 - second discharging conveying mechanism, 321 - second discharging rack, 322 - second discharging conveyor, 41 - sorting column, 61 - mounting plate body, 62 - connecting rod, 63 - mounting hole, 71 - lifting column, 72 - lifting rack, 73 - lifting motor, 74 - lifting gear, 81 - rotating disk, 82 - support bearing, 83 - rotating motor, 84 - mounting block, 91 - guiding column, 92 - guiding sleeve, 93 - guiding sleeve body, 94 - connecting block. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] The present utility model will be further described below through specific embodiments.

[0027] Reference Figures 1 to 6 As shown, a multi-directional multi-layer sorting device for turnover boxes includes a feeding conveyor mechanism 1, a sorting mechanism 2, and a discharging conveyor mechanism 3.

[0028] The feeding conveyor mechanism 1 includes a feeding rack 11 and a feeding conveyor 12 disposed on the feeding rack 11 for conveying turnover boxes.

[0029] The discharging conveyor mechanism 3 is used to receive the turnover boxes conveyed on the sorting mechanism 2, and includes a first discharging conveyor mechanism 31 disposed on one side of the sorting mechanism 2 opposite to the feeding conveyor mechanism 1 and two second discharging conveyor mechanisms 32 respectively disposed on the other two opposite sides of the sorting mechanism 2. Among them, the feeding conveyor mechanism 1, the first discharging conveyor mechanism 31, and the two second discharging conveyor mechanisms 32 are respectively disposed on the four side surfaces of the sorting mechanism 2. Specifically, the first discharging conveyor mechanism 31 includes a first discharging rack 311 and a first discharging conveyor 312 disposed on the first discharging rack 311 for conveying turnover boxes; the second discharging conveyor mechanism 32 includes a second discharging rack 321 and a plurality of second conveyors 322 disposed on the second discharging rack 321 at intervals in the up and down directions. Further, the feeding conveyor 12 and the first discharging conveyor 312 are at the same height, and the second discharging conveyor 322 at the first position of the second discharging rack 321 is at the same height as the feeding conveyor 12. By defining the installation positions and compositions of the feeding conveyor mechanism 1, the discharging conveyor mechanism 3, and the sorting mechanism 4, the overall floor area of the sorting device is small, and multi-directional and multi-height sorting of turnover boxes can be realized to meet the requirements of different conveying positions of turnover boxes, improving the applicability and sorting efficiency of the sorting device.

[0030] The sorting mechanism 2 is disposed behind the output end of the feeding conveyor mechanism 1 to receive the turnover boxes conveyed on the feeding conveyor mechanism 1, and includes a sorting rack 4 disposed behind the output end of the feeding conveyor 12, a sorting conveyor 5 rotatably disposed on the sorting rack 4, a mounting plate 6 movably disposed up and down on the sorting rack 4 for mounting the sorting conveyor 5, a lifting assembly 7 connected to and driving the mounting plate 6 to move up and down, a rotating assembly 8 disposed on the mounting plate 6 for connecting and driving the sorting conveyor 5 to rotate, and a guiding assembly 9 disposed between the mounting plate 6 and the sorting rack 4.

[0031] The sorting rack 4 includes four sorting columns 41 distributed in a rectangular array. Specifically, the sorting columns 41 are disposed in the right-angle transition area between the feeding conveyor mechanism 1 and the second discharging conveyor mechanism 32 or between the first discharging conveyor mechanism 31 and the second discharging conveyor mechanism 32.

[0032] The mounting plate 6 includes a mounting plate body 61 and two connecting rods 62 oppositely disposed at both ends of the mounting plate body 61. Among them, both ends of the connecting rod 62 are movably connected to the two opposite sorting columns 41 respectively.

[0033] The lifting assembly 7 includes a lifting column 71 extending vertically and connected to the bottom of the main body 61 of the mounting plate, a lifting rack 72 extending vertically on the lifting column 71, a lifting motor 73 provided on the main body 61 of the mounting plate, and a lifting gear 74 provided on the output shaft of the lifting motor 73 and engaged with the lifting rack 72. By the cooperation of the lifting motor 73, the lifting gear 74 and the lifting rack 72, the sorting mechanism 2 can stably drive the sorting conveyor 5 to move up and down, and has sufficient power, which can also meet the sorting and classification of large-volume turnover boxes.

[0034] The rotating assembly 8 includes a rotating disk 81 provided at the bottom of the sorting conveyor 5, a support bearing 82 provided on the mounting plate 6 and connected to the rotating disk 81, a rotating motor 83 connected to and driving the rotating disk 81 to rotate, and a mounting block 84 provided at the bottom of the mounting plate 6 and opposite to the support bearing 82 for mounting the rotating motor 83. Among them, the lifting motor 73 is provided on the mounting block. Specifically, a mounting hole 63 for mounting the support bearing 82 is formed on the main body 61 of the mounting plate.

[0035] The guiding assembly 9 includes four guiding columns 91 respectively provided on the four sorting columns 41 and four guiding sleeves 92 respectively provided at both ends of the two connecting rods 62 and engaged with the opposite guiding columns 91. Specifically, the guiding sleeve 92 includes a guiding sleeve body 93 that can move up and down sleeved on the guiding column 91 and a connecting block 94 provided on the guiding sleeve body 93 and connected to the end of the connecting rod 62. By providing the guiding assembly 9 in cooperation with the lifting assembly 7, the stability of the sorting conveyor 5 during the up and down movement is further improved, ensuring the stable progress of the turnover box sorting work.

[0036] In addition, the feeding conveyor 12, the first discharging conveyor 312, the second discharging conveyor 322 and the sorting conveyor 5 defined in this application all adopt roller conveyors. Since the roller conveyor is a prior art, its structure and working principle will not be further described here.

[0037] By defining the installation positions and compositions of the feeding conveying mechanism 1, the discharging conveying mechanism 3 and the sorting mechanism 2 in this application, the overall floor area of the sorting device is small, and multi-directional and multi-height sorting of turnover boxes can be realized to meet the requirements of different conveying positions of the turnover boxes. In addition, the structural compositions of the lifting assembly 7 and the rotating assembly 8 are specifically defined. By means of the motor cooperating with the corresponding transmission components, the transmission efficiency is improved to ensure the accuracy of the rotation angle and the lifting angle. While improving the sorting efficiency, the transmission stability is high, and it has large power, which can adapt to the sorting and classification of large turnover boxes, meet various requirements of turnover box sorting, and thus improve the applicability of the sorting device.

[0038] The above are only the preferred embodiments of the present utility model, and thus cannot limit the scope of implementation of the present utility model. That is, equivalent changes and modifications made according to the scope of the present utility model application and the content of the specification should still fall within the scope covered by the present utility model application.

Claims

1. A multi-directional multi-layer sorting device for turnover boxes, characterized in that: It includes a feeding conveyor mechanism, a sorting mechanism, and a discharging conveyor mechanism. The sorting mechanism is arranged behind the output end of the feeding conveyor mechanism to receive the turnover boxes conveyed on the feeding conveyor mechanism. It includes a sorting rack arranged behind the output end of the feeding conveyor mechanism, a sorting conveyor rotatably arranged on the sorting rack, a mounting plate movably arranged up and down on the sorting rack for mounting the sorting conveyor, a lifting assembly connected to and driving the mounting plate to move up and down, and a rotating assembly arranged on the mounting plate and connected to and driving the sorting conveyor to rotate. The discharging conveyor mechanism is used to receive the turnover boxes conveyed on the sorting conveyor. It includes a first discharging conveyor mechanism arranged on one side of the sorting conveyor opposite to the feeding conveyor mechanism and two second discharging conveyor mechanisms respectively arranged on the other two opposite sides of the sorting conveyor. The feeding conveyor mechanism, the first discharging conveyor mechanism, and the two second discharging conveyor mechanisms are respectively arranged on the four side surfaces of the sorting conveyor. The second discharging conveyor mechanism includes a second discharging rack and a plurality of second conveyors arranged at intervals in sequence up and down on the second discharging rack.

2. The multi-directional multi-layer sorting device for turnover boxes according to claim 1, wherein: The rotating assembly includes a rotating disk arranged at the bottom of the sorting conveyor, a support bearing arranged on the mounting plate and connected to the rotating disk, a rotating motor connected to and driving the rotating disk to rotate, and a mounting block arranged at the bottom of the mounting plate opposite to the support bearing for mounting the rotating motor. An installation hole for mounting the support bearing is formed on the mounting plate.

3. The multi-directional multi-layer sorting device for turnover boxes according to claim 1, wherein: The sorting rack includes four sorting columns distributed in a rectangular array. The sorting columns are arranged in the right-angle transition area between the feeding conveyor mechanism and the second discharging conveyor mechanism or between the first discharging conveyor mechanism and the second discharging conveyor mechanism.

4. The multi-directional multi-layer sorting device for turnover boxes according to claim 3, characterized in that: The mounting plate includes a mounting plate body and two connecting rods oppositely arranged at both ends of the mounting plate body. Both ends of the connecting rods are movably connected to the two opposite sorting columns respectively.

5. The multi-directional multi-layer sorting device for turnover boxes according to claim 4, characterized in that: The sorting mechanism further includes a guiding assembly arranged between the mounting plate and the sorting rack. The guiding assembly includes four guiding columns respectively arranged on the four sorting columns and four guiding sleeves respectively arranged at both ends of the two connecting rods and cooperating with the opposite guiding columns.

6. The multi-directional multi-layer sorting device for turnover boxes according to claim 5, wherein: The guiding sleeve includes a guiding sleeve body movably sleeved on the guiding column up and down and a connecting block arranged on the guiding sleeve body and connected to the end of the connecting rod.

7. The multi-directional multi-layer sorting device for turnover boxes according to claim 1, wherein: The lifting assembly includes a lifting column extending in the vertical direction and connected to the bottom of the mounting plate, a lifting rack extending in the vertical direction and arranged on the lifting column, a lifting motor arranged on the mounting plate, and a lifting gear arranged on the output shaft of the lifting motor and cooperating with the lifting rack.

8. A multi-directional multi-layer sorting device for turnover boxes according to claim 1, characterized in that: The feeding conveyor mechanism includes a feeding rack and a feeding conveyor arranged on the feeding rack for conveying turnover boxes.

9. The multi-directional multi-layer sorting device for turnover boxes according to claim 8, characterized in that: The first discharging conveyor mechanism includes a first discharging rack and a first discharging conveyor arranged on the first discharging rack for conveying turnover boxes.

10. A multi-directional multi-layer sorting device for turnover boxes according to claim 9, characterized in that: The feeding conveyor and the first discharging conveyor are at the same height. The second discharging conveyor at the head of the second discharging rack is at the same height as the feeding conveyor.

Images