Enameled wire surface cleaning device

By designing an enameled wire cleaning device with rollers and pressing wheels, the problem of impurities accumulation during the felt sheets is solved, and the stable cleaning of enameled wires is achieved, reducing the frequency of replacing felt sheets and improving processing quality.

CN223056207UActive Publication Date: 2025-07-04HUZHOU HECHANG ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421768122.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-07-04
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

The existing enameled wire cleaning devices have poor cleaning stability, and the felt is prone to accumulate impurities during use, affecting the processing quality of enameled wire.

Method used

An enameled wire surface cleaning device including a placing rack, roller and rotating motor is designed. The felt sheet is driven horizontally by the roller, and combined with the press wheel limit structure to ensure that the felt sheet remains clean and reduce the replacement frequency.

Benefits of technology

Improve the cleaning stability of the enameled wire, prevent impurities from accumulating on the felt, maintain the cleaning effect, reduce the frequency of felt sheet replacement, and ensure processing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an enameled wire surface cleaning device which comprises a placing frame (1), a horizontal plane (2) used for placing felt pieces is formed at the top of the placing frame (1), flanges (3) are arranged on one side or two sides of the horizontal plane (2), a wire penetrating opening (4) allowing an enameled wire to penetrate through is formed in the middle of each flange (3), and one side of the placing frame (1) is detachably connected with an installation frame (5). The end of the mounting frame (5) extends to the position above the horizontal plane (2) and is rotationally connected with a roller (6), the roller (6) is used for driving the felt piece to horizontally move after rotating, a guide opening (7) for the felt piece to penetrate through is formed between the roller (6) and the horizontal plane (2), and the outer portion of the roller (6) is connected with a rotating motor (8). According to the utility model, the cleaning stability of the enameled wire can be improved.
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Description

Technical Field

[0001] The utility model relates to an enameled wire cleaning device, in particular to a surface cleaning device for enameled wires. Background Art

[0002] During the production process of enameled wires, it is necessary to keep them clean to prevent impurities such as oil stains and dust from adhering to the surface of copper wires or enameled wires, which may cause a decline in their processing effects. On this basis, the current method for cleaning the surface of copper wires or enameled wires by manufacturers is to place a felt at the inlet or outlet of each device, so that the wire is completely wrapped by the felt after passing through the felt, and the impurities attached to the surface of the wire are wiped off accordingly. However, since the existing felt is directly fixed to the device and the enameled wire does not shift horizontally during the wire routing process, the impurities on the surface of the enameled wire will adhere to the same position of the felt after being wiped off. Furthermore, when a large amount of impurities accumulate on the surface of the felt, it will not only cause a decline in the wiping effect of the felt, but also scratch the surface of the subsequent enameled wire, affecting the processing quality of the enameled wire.

[0003] In response to the above problems, the current method of manufacturers is to regularly replace the felt. However, due to the limitations of the workload and the difficulty of replacement, the operators will not replace the felt frequently, resulting in a continuous decline in the cleaning effect of the felt within the replacement cycle.

[0004] Therefore, the existing felt cleaning device for enameled wires has the problem of poor cleaning stability. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a surface cleaning device for enameled wires, which can improve the cleaning stability of enameled wires.

[0006] The technical solution of the utility model: A surface cleaning device for enameled wires includes a placement rack. The top of the placement rack forms a horizontal plane for placing a felt sheet. One side or both sides of the horizontal plane are provided with edge guards. The middle of the edge guards forms a wire passing opening for the enameled wire to pass through. One side of the placement rack is detachably connected with an installation rack. The end of the installation rack extends above the horizontal plane and is rotatably connected with a roller. The roller is used to drive the felt sheet to move horizontally after rotation. A guiding opening for the felt sheet to pass through is formed between the roller and the horizontal plane. The outside of the roller is connected with a rotation motor.

[0007] In the aforementioned surface cleaning device for enameled wires, the bottom of the installation rack is detachably connected with a felt box. A long strip-shaped felt sheet is placed in the felt box. One side of the felt box forms an extending opening. The felt sheet passes through the extending opening and lies flat on the horizontal plane. The end of the felt sheet passes through the guiding opening and extends to the outside of the placement rack.

[0008] In the aforementioned enameled wire surface cleaning device, a limiting screw is connected to one side of the placement rack through a threaded hole. A vertical long hole is provided on the mounting rack. The end of the limiting screw passes through the long hole and is connected with a knob, and the knob is used to squeeze and fix the placement rack on the mounting rack after being tightened.

[0009] In the aforementioned enameled wire surface cleaning device, a pressure wheel frame is slidably connected to the top of the felt box. A pressure wheel is rotatably connected to the middle of the pressure wheel frame, and the horizontal plane and the bottom surface of the pressure wheel are arranged in a high-low dislocation; the pressure wheel is used to limit the felt sheet after the felt sheet passes through, so that the felt sheet on the horizontal plane remains horizontal.

[0010] Compared with the prior art, the present utility model has the following characteristics:

[0011] (1) Through the cooperation of the placement rack and the roller, the present utility model can drive and horizontally move the felt sheet after the felt sheet is placed, so that after the surface of the felt sheet is contaminated with oil stains and impurities, the clean part on one side can be horizontally moved to the enameled wire through horizontal movement and continue to wipe, so that the contact part between the felt sheet and the enameled wire can be kept clean, effectively improving the cleaning stability of the enameled wire;

[0012] (2) Through the structural limitation of the felt box, the manufacturer can place the rolled felt sheet in the felt box and continuously extract the felt sheet from the felt box through the drive of the roller, thereby reducing the replacement frequency of the felt sheet by the manufacturer; on this basis, through the structural cooperation of the pressure wheel and the elastic member, the felt can also be pre-tightened, so that the felt can closely adhere to the horizontal plane during horizontal movement, so as not to affect the normal wire routing of the enameled wire while ensuring the cleaning function;

[0013] (3) Through the structural limitation of the connection between the placement rack and the mounting rack, the manufacturer can also adjust the height position of the placement rack on the mounting rack, so as to control the driving effect of the roller on the felt sheet after installation and ensure the stable horizontal movement of the felt sheet during use;

[0014] Therefore, the present utility model can improve the cleaning stability of the enameled wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is the front view of Embodiment 1;

[0016] Figure 2 is the rear view of Embodiment 1;

[0017] Figure 3 is the front view of Embodiment 2.

[0018] The reference numerals in the drawings are: 1 - placing rack, 2 - horizontal plane, 3 - retaining edge, 4 - wire passing opening, 5 - mounting rack, 6 - roller, 7 - guiding opening, 8 - rotating motor, 9 - felt box, 10 - limiting screw, 11 - long slot, 12 - press wheel frame, 13 - press wheel. Detailed implementation mode

[0019] The present utility model will be further described below in conjunction with the drawings and embodiments, but it shall not be used as a basis for limiting the present utility model.

[0020] Embodiment 1. An enameled wire surface cleaning device is configured as shown in Figure 1 and 2 and includes a placing rack 1. The top of the placing rack 1 forms a horizontal plane 2 for placing felt sheets. One side or both sides of the horizontal plane 2 are provided with retaining edges 3. The middle of the retaining edge 3 forms a wire passing opening 4 for the enameled wire to pass through. One side of the placing rack 1 is detachably connected with a mounting rack 5. The end of the mounting rack 5 extends above the horizontal plane 2 and is rotatably connected with a roller 6. The roller 6 is used to drive the felt sheet to move horizontally after rotation. A guiding opening 7 for the felt sheet to pass through is formed between the roller 6 and the horizontal plane 2. The outside of the roller 6 is connected with a rotating motor 8. The rotating motor 8 can be directly connected to the roller 6 or connected to the roller 6 through a gear transmission structure.

[0021] The bottom of the mounting rack 5 is connected with a felt box 9 through a bolt and nut structure. The manufacturer can add gaskets between the mounting rack 5 and the felt box 9 according to needs to control the height of the mounting rack 5. The side wall of the felt box 9 is provided with a cover plate for loading and unloading the felt sheet. A long strip-shaped felt sheet is placed in the felt box 9. An extending opening is formed on one side of the felt box 9. The felt sheet passes through the extending opening and lies flat on the horizontal plane 2. The end of the felt sheet passes through the guiding opening 7 and extends to the outside of the placing rack 1.

[0022] One side of the placing rack 1 is connected with a limiting screw 10 through a threaded hole. The mounting rack 5 is provided with vertical long slots 11. The number of the long slots 11 is multiple and arranged side by side. The end of the limiting screw 10 passes through the long slots 11 and is connected with a knob. The knob is used to press and fix the placing rack 1 on the mounting rack 5 after being tightened.

[0023] When this embodiment is in use, an operator installs the felt box 9 at the inlet or outlet of the processing equipment, and makes the copper wire or enameled wire pass through the surface of the felt sheet through the wire passing opening 4, so as to wipe the surface of the wire with the felt sheet. When a certain amount of impurities adhere to the contact part of the felt sheet and the wire, the rotating motor 8 drives the roller 6 to rotate, so as to drive the felt sheet below to move horizontally, so that the part of the felt sheet with adhered impurities is away from the wire, so as to maintain the cleaning effect of the felt sheet. The manufacturer can control the rotation frequency of the rotating motor 8 according to needs, so as to be applicable to wires in different production states and further improve its cleaning effect.

[0024] Example 2. An enameled wire surface cleaning device is configured as Figure 3 shown, including a placement rack 1. The top of the placement rack 1 forms a horizontal plane 2 for placing felt sheets. One side or both sides of the horizontal plane 2 are provided with retaining edges 3. The middle of the retaining edge 3 forms a wire passing opening 4 for the enameled wire to pass through. One side of the placement rack 1 is detachably connected with a mounting rack 5. The end of the mounting rack 5 extends above the horizontal plane 2 and is rotatably connected with a roller 6. The roller 6 is used to drive the felt sheet to move horizontally after rotation. A guiding opening 7 for the felt sheet to pass through is formed between the roller 6 and the horizontal plane 2. A rotating motor 8 is connected to the outside of the roller 6.

[0025] A felt box 9 is detachably connected to the bottom of the mounting rack 5. A strip-shaped felt sheet is placed in the felt box 9. An extending opening is formed on one side of the felt box 9. The felt sheet passes through the extending opening and lies flat on the horizontal plane 2. The end of the felt sheet passes through the guiding opening 7 and extends outside the placement rack 1.

[0026] A limiting screw 10 is connected to one side of the placement rack 1 through a threaded hole. A vertical long hole 11 is provided on the mounting rack 5. The end of the limiting screw 10 passes through the long hole 11 and is connected with a knob. The knob is used to squeeze and fix the placement rack 1 on the mounting rack 5 after being tightened.

[0027] A pressure wheel frame 12 is slidably connected to the top of the felt box 9. A pressure wheel 13 is rotatably connected to the middle of the pressure wheel frame 12. The horizontal plane 2 and the bottom surface of the pressure wheel 13 are arranged in a high-low dislocation manner; the pressure wheel 13 is used to limit the felt sheet after the felt sheet passes through, so that the felt sheet on the horizontal plane 2 remains in a horizontal state.

[0028] Compared with Example 1, in this example, through the structural cooperation of the pressure wheel frame 12 and the pressure wheel 13, the felt sheet can be limited before entering the horizontal plane 2, so that the felt sheet can be kept in a tensioned state when entering the horizontal plane 2, thereby preventing the transverse movement of the felt sheet in the curled state from hindering the wire, and improving the use stability of this example.

Claims

1. A surface cleaning device for enameled wire, characterized in that: It includes a placement rack (1). The top of the placement rack (1) forms a horizontal plane (2) for placing felt sheets. One side or both sides of the horizontal plane (2) are provided with retaining edges (3). The middle of the retaining edge (3) forms a wire passing opening (4) for the enameled wire to pass through. One side of the placement rack (1) is detachably connected with a mounting rack (5). The end of the mounting rack (5) extends above the horizontal plane (2) and is rotatably connected with a roller (6). The roller (6) is used to drive the felt sheet to move horizontally after rotation. A guiding opening (7) for the felt sheet to pass through is formed between the roller (6) and the horizontal plane (2). A rotating motor (8) is connected to the outside of the roller (6).

2. The surface cleaning device for enameled wire according to claim 1, wherein: A felt box (9) is detachably connected to the bottom of the mounting rack (5). A long strip-shaped felt sheet is placed in the felt box (9). An extending opening is formed on one side of the felt box (9). The felt sheet passes through the extending opening and lies flat on the horizontal plane (2). The end of the felt sheet passes through the guiding opening (7) and extends to the outside of the placement rack (1).

3. The surface cleaning device for enameled wire according to claim 1, characterized in that: A limiting screw (10) is connected to one side of the placement rack (1) through a threaded hole. A vertical long slot (11) is provided on the mounting rack (5). The end of the limiting screw (10) passes through the long slot (11) and is connected with a knob. The knob is used to squeeze and fix the placement rack (1) on the mounting rack (5) after being tightened.

4. The surface cleaning device for enameled wire according to claim 2, wherein: A pressure wheel frame (12) is slidably connected to the top of the felt box (9). A pressure wheel (13) is rotatably connected to the middle of the pressure wheel frame (12). The horizontal plane (2) and the bottom surface of the pressure wheel (13) are arranged in a high-low staggered manner; the pressure wheel (13) is used to limit the felt sheet after the felt sheet passes through, so that the felt sheet on the horizontal plane (2) remains in a horizontal state.