Pipeline flanging die

By designing the pipe flange mold, the pipe flange is automatically completed by using fixing devices and compression devices, the problem of high labor intensity for workers in the prior art is solved, and efficient and low-strength pipe flange operation is achieved.

CN223056482UActive Publication Date: 2025-07-04SHANXI CHANGAN YINGLI ENERGY STORAGE PIPE CO LTD
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Patent Information

Application Number
CN202421479444.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-07-04
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

The existing pipeline flange method relies on manual operations, resulting in high labor intensity for workers.

Method used

A pipe flange mold is designed, including a base, a fixing device and a pressing device. The pipe is clamped by a fixing device, and the flange operation is performed. The flange width is controlled by a drive member and a limiting ring, and the heater and a shaping device are combined to achieve automatic flange.

Benefits of technology

It reduces the labor intensity of workers in the pipe flanking process, improves the efficiency and quality of flanking, and reduces the complexity of manual operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of pipeline machining, in particular to a pipeline flanging die which comprises a base, a frame body, a fixing device and a pressing device, the fixing device is fixedly connected with the base, the fixing device is used for fixing a pipe, the pressing device is slidably connected with the base, and the pressing device is used for conducting extrusion flanging on an edge opening of the pipe; the pressing device comprises a driving piece and a mounting block, the mounting block is slidably connected with the base, one end of the driving piece is fixedly connected with the mounting block, and the end, away from the mounting block, of the driving piece is fixedly connected with the frame body; the mounting block is further provided with an insertion rod and a limiting ring, one end of the insertion rod is fixedly connected with the side wall, close to the fixing device, of the mounting block, the insertion rod is sleeved with the limiting ring, the limiting ring is fixedly connected with the mounting block, and the distance between the inner wall of the limiting ring and the outer wall of the insertion rod is equal to the width of a pipe flanging.
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Description

Technical Field

[0001] This application relates to the field of pipe processing, and in particular to a pipe flanging die. Background Art

[0002] Currently, pipe flanging refers to the process of folding a section of the pipe wall near the port along the radial direction of the pipe, either outward or inward.

[0003] The existing pipe flanging methods usually draw the flanging length on the pipe, then put on a flange, and evenly tap the inner wall of the pipe orifice with the small head of a small hammer to form a bell mouth, and then use the big head of the hammer to flatten the bell mouth.

[0004] The above-mentioned existing technical solutions have the following defects: Using a hammer to manually flange the pipe results in a high labor intensity for workers. Utility Model Content

[0005] This application provides a pipe flanging die in order to reduce the labor intensity of workers when flanging pipes.

[0006] The above technical objective of this application is achieved through the following technical solutions:

[0007] A pipe flanging die includes a base, a frame, a fixing device, and a pressing device. The fixing device is fixedly connected to the base and is used to fix the pipe. The pressing device is slidably connected to the base and is used to extrude and flange the edge of the pipe. The pressing device includes a driving member and a mounting block. The mounting block is slidably connected to the base. One end of the driving member is fixedly connected to the mounting block, and the end of the driving member away from the mounting block is fixedly connected to the frame. An insertion rod and a limiting ring are further arranged on the mounting block. One end of the insertion rod is fixedly connected to the side wall of the mounting block close to the fixing device. The limiting ring is sleeved outside the insertion rod and is fixedly connected to the mounting block. The distance between the inner wall of the limiting ring and the outer wall of the insertion rod is the width of the pipe flanging.

[0008] By adopting the above scheme, a pressing device and a fixing device are fixedly connected to the base. The fixing device is used to clamp the pipe that needs to be flanged, and the pressing device flanges one end of the pipe. When it is necessary to perform a flanging operation on the pipe, first place the pipe into the fixing device, and the fixing device clamps the pipe. Then insert the end of the pipe that needs to be flanged onto the insertion rod, start the driving member, and the driving member drives the mounting block to move towards the end close to the fixing device, thereby completing the flanging of the pipe. The distance between the inner wall of the limiting ring and the outer wall of the insertion rod is the width of the pipe flanging. Through the above settings, the effect of reducing the labor intensity of workers when flanging pipes is achieved.

[0009] Further, the fixing device includes an upper pressing member, a lower pressing member and a connecting rod. The upper pressing member and the lower pressing member are vertically corresponding. One connecting rod is correspondingly arranged at each of the two ends of the upper pressing member and the lower pressing member. Each connecting rod penetrates through the upper pressing member and the lower pressing member. The two ends of the connecting rod are respectively fixedly connected to the base and the frame body. The upper pressing member and the lower pressing member are both slidably connected to the connecting rod. The upper pressing member presses down the lower pressing member to clamp the pipe.

[0010] By adopting the above scheme, the fixing device includes an upper pressing member and a lower pressing member, which are vertically corresponding. Then, one connecting rod is correspondingly arranged at each of the two ends of the upper pressing member and the lower pressing member. Then each connecting rod penetrates through the upper pressing member and the lower pressing member. Then the two ends of the connecting rod are respectively fixedly connected to the base and the frame body so that the upper pressing member and the lower pressing member can both slide along the connecting rod. When using the fixing device to clamp the pipe, first adjust the height of the lower pressing member, then abut the pipe against the lower pressing member, and then push the upper pressing member. The upper pressing member slides along the connecting rod until the upper pressing member and the lower pressing member completely clamp the pipe.

[0011] Further, a shaping device is arranged on one side of the fixing device close to the pressing device. One shaping device is correspondingly arranged for each of the upper pressing member and the lower pressing member. Each shaping device includes a pushing rod and a shaping plate. One end of the pushing rod is fixedly connected to the pressing device, and the other end of the pushing rod is fixedly connected to the shaping plate. The shaping plate is used to extrude the fixing device to shape the flanging part of the pipe.

[0012] By adopting the above scheme, a shaping device is fixedly connected to each of the upper pressing member and the lower pressing member on the side close to the pressing device. The shaping device includes a pushing rod and a shaping plate. Then one end of the pushing rod is fixedly connected to the pressing device, and the other end of the pushing rod is fixedly connected to the shaping plate. When using this device to carry out the flanging operation on the pipe, after the pipe is clamped by the fixing device, the pressing device slides towards one end close to the fixing device. At this time, push the pushing rod, and the pushing rod drives the shaping plate to move towards the pressing device. The shaping device gives the pressing device a reverse force on the flanging of the pipe, thereby compacting the flanging area.

[0013] Further, a lifting member is arranged between the upper pressing member and the frame body. One end of the lifting member is fixedly connected to the upper pressing member, and the other end of the lifting member is fixedly connected to the frame body. The lifting member is used to drive the upper pressing member to move along the connecting rod.

[0014] By adopting the above scheme, a lifting member is arranged between the upper pressing member and the frame body. One end of the lifting member is fixedly connected to the upper pressing member, and the other end of the lifting member far from the upper pressing member is fixedly connected to the frame body. By lifting the lifting member, the positional relationship between the upper pressing member and the connecting rod is controlled. After the pipe abuts against the lower pressing member, adjust the lifting member. The lifting member drives the upper pressing member to slide on the connecting rod until the upper pressing member completely abuts against the pipe, thereby completing the limitation of the position of the pipe.

[0015] Furthermore, protective layers are fixedly connected to the positions where the upper pressing member and the lower pressing member are in contact with the pipe. The protective layers are used to protect the surface of the pipe.

[0016] By adopting the above scheme, protective layers are provided at the positions where the upper pressing member and the lower pressing member are in contact with the pipe. The protective layers are fixedly connected to both the upper pressing member and the lower pressing member. When the pipe is placed between the upper pressing member and the lower pressing member, during the process of pushing the push rod to make the upper pressing member and the lower pressing member clamp the pipe tightly, the protective layers can protect the pipe and prevent the pipe from being damaged by the upper pressing member and the lower pressing member.

[0017] Furthermore, a heating member is fixedly connected to the side wall of the pressing device close to the fixing device. The heating member is used to heat-melt the pipe inserted into the limiting ring.

[0018] By adopting the above scheme, a heating member is fixedly connected to the side wall of the pressing device. When the pipe is in contact with the pressing device, the heating member is used to heat-melt the pipe, and then the curling of the pipe is completed under the action of the pressing device and the shaping device.

[0019] Furthermore, a feeding device is arranged on the side of the fixing device away from the pressing device. The feeding device includes a feeding rack and rollers. One end of the feeding rack is fixedly connected to the base, and a roller is rotatably connected to the end of the feeding rack away from the base. The roller is used to be in contact with the pipe.

[0020] By adopting the above scheme, a feeding device including a feeding rack and rollers is arranged on the side of the fixing device away from the pressing device. One end of the feeding rack is fixedly connected to the base, and a roller is rotatably connected to the end of the feeding rack away from the base. When using this device to perform the flanging operation on the pipe, first, the pipe is brought into contact with the roller, and then the pipe is pushed so that the pipe comes into contact with the fixing device.

[0021] Furthermore, pedestals are arranged at both ends of the roller. One end of the pedestal is fixedly connected to the feeding rack, and the end of the pedestal away from the feeding rack is rotatably connected to the roller.

[0022] By adopting the above scheme, a pedestal is arranged at both ends of the roller. Then one side of the pedestal is fixedly connected to the feeding rack, and the side of the pedestal away from the feeding rack is rotatably connected to the roller. Through the above settings, the roller is rotatably connected to the feeding rack.

[0023] In summary, the present application has the following technical effects:

[0024] 1. By setting up a flanging die, a pressing device and a fixing device are fixedly connected to the base. The fixing device is used to clamp the pipe that needs to be flanged, and the pressing device flanges one end of the pipe. When flanging the pipe is required, first place the pipe into the fixing device, and the fixing device clamps the pipe. Then insert the end of the pipe that needs to be flanged onto the insertion rod, start the driving part, and the driving part drives the mounting block to move towards the end close to the fixing device, thereby completing the flanging of the pipe. The distance between the inner wall of the limiting ring and the outer wall of the insertion rod is the width of the pipe flanging. Through the above settings, the effect of reducing the labor intensity of workers when flanging the pipeline is achieved;

[0025] 2. By setting up a fixing device, the fixing device includes an upper pressing part and a lower pressing part. The upper pressing part and the lower pressing part are arranged vertically corresponding to each other. Then, a connecting rod is respectively arranged at both ends of the upper pressing part and the lower pressing part. Then each connecting rod penetrates through the upper pressing part and the lower pressing part, and the two ends of the connecting rod are respectively fixedly connected to the base and the frame body so that both the upper pressing part and the lower pressing part can slide along the connecting rod. When using the fixing device to clamp the pipe, first adjust the height of the lower pressing part, then abut the pipe against the lower pressing part, and then push the upper pressing part. The upper pressing part slides along the connecting rod until the upper pressing part and the lower pressing part completely clamp the pipe. At this time, the pipe corresponds to the pressing device;

[0026] 3. By setting up a shaping device, a shaping device is fixedly connected to both sides of the upper pressing part and the lower pressing part close to the pressing device. The shaping device includes a pushing rod and a shaping plate. Then, one end of the pushing rod is fixedly connected to the pressing part, and the other end of the pushing rod is fixedly connected to the shaping plate. When using this device to perform the flanging operation on the pipe, after the pipe is clamped by the fixing device, the pressing device slides towards the end close to the fixing device. At this time, push the pushing rod, and the pushing rod drives the shaping plate to move towards the pressing device. The shaping device gives a reverse force to the flanging of the pipe by the pressing device, thereby compacting the flanging area. Description of the Drawings

[0027] Figure 1 is a schematic structural diagram of a pipeline flanging die of the present application;

[0028] Figure 2 is a schematic structural diagram of the present application with a part of the frame removed;

[0029] Figure 3 is a schematic structural diagram of the pressing device of the present application;

[0030] Figure 4 is a partial schematic structural diagram of the shaping device of the present application.

[0031] In the figure, 1 is the base; 2 is the frame body; 3 is the fixing device; 31 is the upper pressing member; 32 is the lower pressing member; 33 is the connecting rod; 4 is the pressing device; 41 is the driving member; 42 is the mounting block; 5 is the insertion rod; 6 is the limiting ring; 7 is the shaping device; 71 is the pushing rod; 72 is the shaping plate; 73 is the linkage plate; 8 is the feeding device; 81 is the feeding frame; 82 is the base; 83 is the roller; 9 is the heating member; 10 is the lifting member; 20 is the protective layer; 30 is the pipe. Detailed implementation manners

[0032] The present application will be further described in detail below with reference to the accompanying drawings.

[0033] Referring to Figures 1 - 3 , a pipe flanging die provided in this embodiment includes a base 1 and a frame body 2. The base 1 and the frame body 2 are fixedly connected. The frame body 2 is arranged at the top of the base 1. A fixing device 3 and a pressing device 4 are arranged between the base 1 and the frame body 2. The two ends of the fixing device 3 are respectively fixedly connected to the base 1 and the frame body 2. The pressing device 4 is slidably connected to the base 1. The fixing device 3 is used for clamping the pipe 30 to be processed, and the pressing device 4 is used for curling the edge of the pipe 30.

[0034] The pressing device 4 includes a driving member 41 and a mounting block 42. The mounting block 42 is slidably connected to the base 1. The mounting block 42 is arranged at one end close to the frame body 2. The driving member 41 is arranged between the mounting block 42 and the frame body 2. The driving member 41 is fixedly connected to the mounting block 42. The driving member 41 is used for driving the mounting block 42 to move along the base 1 close to or away from the fixing device 3. An insertion rod 5 and a limiting ring 6 are further arranged on the mounting block 42. One end of the insertion rod 5 is fixedly connected to the side wall of the mounting block 42 close to the fixing device 3. The limiting ring 6 is sleeved outside the insertion rod 5. The limiting ring 6 is fixedly connected to the mounting block 42. The distance between the inner wall of the limiting ring 6 and the outer wall of the insertion rod 5 is the width of the flanging of the pipe 30. A heating member 9 is fixedly connected to the inner wall of the mounting block 42 where the mounting block 42 is fixedly connected to the insertion rod 5. The heating member 9 is used for heating the side wall of the mounting block 42 where the mounting block 42 is fixedly connected to the insertion rod 5, and the side wall of the mounting block 42 transfers heat to the end of the pipe 30 that needs to be flanged for hot melting.

[0035] Referring to Figure 2 and Figure 4, in this embodiment, two fixing devices 3 are provided. Each fixing device 3 is coaxially arranged with the pressing device 4. Each fixing device 3 includes an upper pressing member 31, a lower pressing member 32 and a connecting rod 33. The upper pressing member 31 and the lower pressing member 32 are arranged vertically corresponding to each other. One connecting rod 33 is arranged at both ends of the upper pressing member 31 and the lower pressing member 32. Each connecting rod 33 penetrates through the upper pressing member 31 and the lower pressing member 32. The upper pressing member 31 and the lower pressing member 32 are both slidably connected to the connecting rod 33. One end of the connecting rod 33 is fixedly connected to the frame body 2, and the other end of the connecting rod 33 is fixedly connected to the base 1; a lifting member 10 is arranged between the upper pressing member 31 and the frame body 2. One end of the lifting member 10 is fixedly connected to the upper pressing member 31, and the other end of the lifting member 10 is fixedly connected to the frame body 2. The same lifting member 10 is arranged between the lower pressing member 32 and the base 1. One end of the lifting member 10 is fixedly connected to the lower pressing member 32, and the other end of the lifting member 10 is fixedly connected to the base 1. In this embodiment, the lifting member 10 is preferably a cylinder, and the lifting member 10 is used to drive the upper pressing member 31 and the lower pressing member 32 to slide up and down along the connecting rod 33; a protective layer 20 is fixedly connected to the position where each upper pressing member 31 and the lower pressing member 32 are in contact with the pipe 30. The protective layer 20 is used to protect the pipe 30. In this embodiment, the protective layer 20 is preferably made of rubber material.

[0036] Refer to Figure 2 and Figure 4 , a shaping device 7 is arranged between the fixing device 3 and the pressing device 4. One shaping device 7 is correspondingly arranged for the upper pressing member 31 and the lower pressing member 32. Each shaping device 7 includes a push rod 71, a shaping plate 72 and a linkage plate 73. The push rod 71 is arranged between the linkage plate 73 and the pressing device 4. In this embodiment, two push rods 71 are arranged between the linkage plate 73 and the fixing device 3. The two push rods 71 are respectively located on both sides of the linkage plate 73. One end of each push rod 71 is fixedly connected to the linkage plate 73, and the other end is fixedly connected to the fixing device 3. The shaping plate 72 is arranged at the end of the linkage plate 73 close to the pipe 30. The shaping plate 72 is fixedly connected to the linkage plate 73. The end of the shaping plate 72 far from the linkage plate 73 is inserted between the inserting rod 5 and the limiting ring 6.

[0037] Refer to Figure 2 , a feeding device 8 is arranged at the end of the base 1 far from the pressing device 4. The feeding device 8 includes a feeding frame 81, a base 82 and a roller 83. One end of the feeding frame 81 is fixedly connected to the working surface, and the end of the feeding frame 81 far from the working surface is fixedly connected to the base 82. A roller 83 is rotatably connected to the base 82. The roller 83 is used to abut against the pipe 30.

[0038] The implementation principle of a pipe flanging die in an embodiment of the present application is as follows: When using this device to perform flanging operations on a pipe 30, first, push the lifting member 10 to adjust the position of the pressing member 32. Then, bring the pipe 30 into contact with the roller 83, and push the pipe 30 until the pipe 30 is inserted between the insertion rod 5 and the limiting ring 6. Push the lifting member 10 to make the upper pressing member 31 contact the pipe 30. At this time, the end of the pipe 30 that needs to be flanged is melted by the heating member 9. Then, start the driving member 41 and at the same time start the push rod 71. The driving member 41 drives the mounting block 42 to approach the shaping plate 72, and the push rod 71 drives the shaping plate 72 to approach the driving member 41. Under the combined extrusion of the mounting block 42 and the shaping plate 72, the flanging operation on the pipe 30 is completed.

[0039] This specific embodiment is only an interpretation of the present application and does not limit the present application. After reading this specification, those skilled in the art can make modifications to this embodiment without creative contributions as needed, but as long as it is within the scope of the claims of the present application, it is protected by the patent law.

Claims

1. A pipe flanging die, characterized in that: It includes a base (1), a frame body (2), a fixing device (3) and a pressing device (4). The fixing device (3) is fixedly connected to the base (1) and is used to fix a pipe (30). The pressing device (4) is slidably connected to the base (1) and is used to extrude and flang the edge of the pipe (30); the pressing device (4) includes a driving member (41) and a mounting block (42). The mounting block (42) is slidably connected to the base (1). One end of the driving member (41) is fixedly connected to the mounting block (42), and the end of the driving member (41) away from the mounting block (42) is fixedly connected to the frame body (2); an insertion rod (5) and a limiting ring (6) are further arranged on the mounting block (42). One end of the insertion rod (5) is fixedly connected to the side wall of the mounting block (42) close to the fixing device (3). The limiting ring (6) is sleeved outside the insertion rod (5) and is fixedly connected to the mounting block (42). The distance between the inner wall of the limiting ring (6) and the outer wall of the insertion rod (5) is the width of the flanging of the pipe (30).

2. The flanging die for pipeline according to claim 1, wherein: The fixing device (3) includes an upper pressing member (31), a lower pressing member (32) and a connecting rod (33). The upper pressing member (31) and the lower pressing member (32) are symmetrically arranged. One connecting rod (33) is correspondingly arranged at each of the two ends of the upper pressing member (31) and the lower pressing member (32). Each connecting rod (33) penetrates through the upper pressing member (31) and the lower pressing member (32). The two ends of the connecting rod (33) are respectively fixedly connected to the base (1) and the frame body (2). The upper pressing member (31) and the lower pressing member (32) are both slidably connected to the connecting rod (33). The upper pressing member (31) and the lower pressing member (32) are used to clamp and fix the pipe (30).

3. The flanging die for pipeline according to claim 2, wherein: A shaping device (7) is arranged on the side of the fixing device (3) close to the pressing device (4). One shaping device (7) is correspondingly arranged for each of the upper pressing member (31) and the lower pressing member (32). Each shaping device (7) includes a pushing rod (71) and a shaping plate (72). One end of the pushing rod (71) is fixedly connected to the pressing device (4), and the other end of the pushing rod (71) is fixedly connected to the shaping plate (72). The shaping plate (72) is used to cooperate with the fixing device (3) to shape the flanging of the pipe (30).

4. A pipe flanging die according to claim 2, characterized in that: A lifting member (10) is arranged between the upper pressing member (31) and the frame body (2). One end of the lifting member (10) is fixedly connected to the upper pressing member (31), and the other end of the lifting member (10) is fixedly connected to the frame body (2). The lifting member (10) is used to drive the upper pressing member (31) to move along the connecting rod (33).

5. A pipe flanging die according to claim 2, characterized in that: Protective layers (20) are fixedly connected to the positions where the upper pressing member (31) and the lower pressing member (32) are in contact with the pipe (30). The protective layers (20) are used to protect the surface of the pipe (30).

6. The flanging die for pipeline according to claim 1, wherein: A heating member (9) is fixedly connected to the side wall of the pressing device (4) close to the fixing device (3). The heating member (9) is used to heat-melt the pipe (30) inserted into the limiting ring (6).

7. A pipe flanging die according to claim 1, characterized in that: On one side of the fixing device (3) away from the pressing device (4), a feeding device (8) is provided. The feeding device (8) includes a feeding rack (81) and rollers (83). One end of the feeding rack (81) is fixedly connected to the working surface, and a roller (83) is rotatably connected to the end of the feeding rack (81) away from the working surface. The roller (83) is used for rolling connection with the pipe (30).

8. A pipe flanging die according to claim 7, characterized in that: Bases (82) are provided at both ends of the roller (83). One end of the base (82) is fixedly connected to the feeding rack (81), and the end of the base (82) away from the feeding rack (81) is rotatably connected to the roller (83).