Rapid cutting device for steel wire rope machining

Through the cooperation of the motor-driven saw blade and clamping mechanism, the existing wire rope cutters are solved, and the effect of rapid and safe cutting is achieved.

CN223056615UActive Publication Date: 2025-07-04NANTONG BEJIA METAL PRODUCTS CO LTD
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Patent Information

Application Number
CN202422239467.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-07-04
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The existing wire rope cutters need to be constantly pressed and lifted when in use, which causes the hydraulic telescopic rod to expand and contract, which consumes time and physical strength, affects the cutting efficiency, and is inconvenient for rapid cutting.

Method used

The motor drive saw blade is used to cut, combining the clamping mechanism and the electric telescopic rod, and the motor rotation and the electric telescopic rod movement are controlled by clamping the wire rope to achieve rapid cutting.

Benefits of technology

It improves the efficiency of wire rope cutting, reduces the complexity of manual operation, avoids physical strength caused by multiple pressing of the handle, and enhances the convenience and safety of cutting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rapid cutting device for steel wire rope machining, which belongs to the technical field of steel wire rope machining and is characterized by comprising a table top, a clamping mechanism is arranged at the top of the table top, a motor is arranged at the top of the table top, and a saw blade is fixedly connected to the rear side of an output shaft of the motor. A pushing mechanism is arranged at the bottom of the table top, and a protective cover is arranged at the top of the table top; the pushing mechanism comprises a fixing block, a sliding block and a first electric telescopic rod, and the problems that when a cutter body provided in the prior art is used, after a steel wire rope is placed in the cutter body, a handle needs to be continuously pressed and lifted to enable the telescopic end of a hydraulic telescopic rod to extend, and a tool bit is driven to extrude and cut the steel wire rope; the problems that multiple pressing of the handle consumes much time and physical strength, the cutting efficiency of the steel wire rope is affected, and the steel wire rope is inconvenient to cut rapidly are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire rope processing, and particularly relates to a quick cutting device for wire rope processing. Background Technique

[0002] A manual wire rope cutter generally consists of a handle, a blade and a fixing device. By manually operating the handle, the blade is driven to cut the wire rope. This type is suitable for use in smaller-scale and relatively simple occasions. When braiding and processing wire ropes, a wire rope cutter is needed to cut the wire rope into the required length.

[0003] Existing wire rope cutters have the problems of being relatively large in volume, having a certain weight, and being inconvenient to quickly store and carry during emergency operations;

[0004] Existing patent (Publication No.: CN217412274U), a wire rope cutter convenient to carry, through the mutual cooperation between the set tabletop, the first side plate, the second side plate, bolts, fixing belts, fixing blocks, clamping blocks, clamping grooves, limiting grooves, springs, fixing grooves, it is more convenient to quickly carry the wire rope cutter out for use, and the wire rope cutter is protected inside, effectively avoiding the wire rope cutter from being damaged by impact during the moving process, and has strong practicability.

[0005] In view of the above problems, the existing patent gives a solution. After the applicant consulted the existing patent (Publication No.: CN217412274U), the following problems were found: when the cutter body proposed in the existing technical solution is in use, after placing the wire rope inside the cutter body, it is necessary to continuously press and lift the handle to make the telescopic end of the hydraulic telescopic rod extend, driving the cutter head to squeeze and cut the wire rope. Pressing the handle multiple times takes a lot of time and consumes physical strength, affecting the cutting efficiency of the wire rope and being inconvenient for quickly cutting the wire rope.

[0006] Therefore, a quick cutting device for wire rope processing is proposed. Content of the Utility Model

[0007] The purpose of the utility model is to provide a quick cutting device for wire rope processing, which can solve the problem that when the cutter body proposed in the existing technical solution is in use, after placing the wire rope inside the cutter body, it is necessary to continuously press and lift the handle to make the telescopic end of the hydraulic telescopic rod extend, driving the cutter head to squeeze and cut the wire rope. Pressing the handle multiple times takes a lot of time and consumes physical strength, affecting the cutting efficiency of the wire rope and being inconvenient for quickly cutting the wire rope.

[0008] To achieve the above object, the utility model provides the following technical solution: A rapid cutting device for wire rope processing, including a tabletop, a clamping mechanism is arranged on the top of the tabletop, a motor is arranged on the top of the tabletop, a saw blade is fixedly connected to the rear side of the output shaft of the motor, a pushing mechanism is arranged at the bottom of the tabletop, and a protective cover is arranged on the top of the tabletop;

[0009] The pushing mechanism includes a fixed block, a slider and a first electric telescopic rod. The top of the first electric telescopic rod is fixedly connected to the bottom of the tabletop. The left side of the electric telescopic rod is fixedly connected to the right side of the fixed block. The top of the fixed block is fixedly connected to the bottom of the slider.

[0010] Preferably, the clamping mechanism includes a second electric telescopic rod, a fixing plate and two first clamping blocks. The bottom of the first clamping block is in movable contact with the top of the tabletop. The right side of the fixing plate is fixedly connected to the left side of the first clamping block. The bottom of the second electric telescopic rod is fixedly connected to the top of the tabletop. The right side of the telescopic end of the second electric telescopic rod is fixedly connected to the left side of the fixing plate. The bottom of the fixing plate is in movable contact with the top of the tabletop.

[0011] Preferably, the front side and the rear side of the right side of the tabletop are both fixedly connected with second clamping blocks. Anti-slip cones are fixedly connected to the opposite sides of the first clamping block and the second clamping block. The number of the anti-slip cones is several and they are evenly distributed on the opposite sides of the first clamping block and the second clamping block.

[0012] Preferably, the first clamping block, the second clamping block and the fixing plate are all made of high-strength inelastic materials.

[0013] Preferably, a chute is opened inside the tabletop. The slider is slidably connected inside the chute. The top of the slider is fixedly connected to the bottom of the motor. The bottom of the motor is in movable contact with the top of the tabletop.

[0014] Preferably, a through groove is opened on the top of the tabletop. The saw blade is movably arranged inside the through groove.

[0015] Preferably, fixing columns are fixedly connected to the front side and the rear side of both sides of the bottom of the protective cover. The bottom of the left fixing column is fixedly connected to the top of the second clamping block. The bottom of the right fixing column is fixedly connected to the top of the tabletop.

[0016] Preferably, legs are fixedly connected to the four corners of the bottom of the tabletop.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. After the present application stably clamps the wire rope to be cut using the first clamping block and the second clamping block, it controls the motor to rotate to drive the saw blade to rotate, and then controls the telescopic end of the first electric telescopic rod to extend leftward to drive the saw blade to move leftward, so as to quickly cut the wire rope and accelerate the cutting speed during the processing of the wire rope.

[0019] 2. By controlling the telescopic end of the second electric telescopic rod to extend rightward, the present application can make the fixed plate and the two first clamping blocks move rightward until the first clamping block and the second clamping block clamp the wire rope. At this time, the anti-slip cone will be in close contact with the wire rope, so as to stably clamp the wire rope. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is the overall structure diagram of the wire rope processing and quick cutting device of the present utility model;

[0021] Figure 2 is the three-dimensional connection schematic diagram of the saw blade and the motor in the present utility model;

[0022] Figure 3 is the three-dimensional structure diagram of the bottom of the tabletop in the present utility model;

[0023] Figure 4 is the three-dimensional connection schematic diagram of the motor and the slider in the present utility model;

[0024] Figure 5 is the three-dimensional connection schematic diagram of the protective cover and the fixed column in the present utility model;

[0025] Figure 6 is the three-dimensional structure diagram of the second clamping block in the present utility model.

[0026] In the figure, 1. Tabletop; 2. Legs; 3. Clamping mechanism; 301. Second electric telescopic rod; 302. Fixed plate; 303. First clamping block; 4. Second clamping block; 5. Motor; 6. Protective cover; 7. Saw blade; 8. Chute; 9. Pushing mechanism; 901. Fixed block; 902. Slider; 903. First electric telescopic rod; 10. Fixed column; 11. Anti-slip cone; 12. Through groove. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

[0028] Please refer to Figure 1-6 , the present utility model provides the following technical solutions:

[0029] A rapid cutting device for wire rope processing, including a table 1, a clamping mechanism 3 is arranged on the top of the table 1, a motor 5 is arranged on the top of the table 1, a saw blade 7 is fixedly connected to the rear side of the output shaft of the motor 5, a pushing mechanism 9 is arranged at the bottom of the table 1, and a protective cover 6 is arranged on the top of the table 1;

[0030] The pushing mechanism 9 includes a fixed block 901, a slider 902 and a first electric telescopic rod 903. The top of the first electric telescopic rod 903 is fixedly connected to the bottom of the table 1, the left side of the electric telescopic rod is fixedly connected to the right side of the fixed block 901, and the top of the fixed block 901 is fixedly connected to the bottom of the slider 902.

[0031] In this embodiment: After stably clamping the wire rope to be cut by using the first clamping block 303 and the second clamping block 4, control the motor 5 to rotate to drive the saw blade 7 to rotate, and then control the telescopic end of the first electric telescopic rod 903 to extend to the left to drive the saw blade 7 to move to the left, so as to quickly cut the wire rope, accelerate the cutting speed during the processing of the wire rope, and avoid the problem that in the prior art solution, after placing the wire rope inside the cutter body during use, it is necessary to continuously press and lift the handle to make the telescopic end of the hydraulic telescopic rod extend, driving the cutter head to squeeze and cut the wire rope. Pressing the handle multiple times takes a lot of time and consumes physical strength, affecting the cutting efficiency of the wire rope and making it inconvenient to quickly cut the wire rope.

[0032] Specifically, as Figure 1 shown, the clamping mechanism 3 includes a second electric telescopic rod 301, a fixing plate 302 and two first clamping blocks 303. The bottom of the first clamping block 303 is in movable contact with the top of the table 1. The right side of the fixing plate 302 is fixedly connected to the left side of the first clamping block 303. The bottom of the second electric telescopic rod 301 is fixedly connected to the top of the table 1. The right side of the telescopic end of the second electric telescopic rod 301 is fixedly connected to the left side of the fixing plate 302. The bottom of the fixing plate 302 is in movable contact with the top of the table 1.

[0033] Specifically, as Figure 2 and Figure 6 shown, second clamping blocks 4 are fixedly connected to the front side and the rear side of the right side of the top of the table 1. Anti-slip cones 11 are fixedly connected to the opposite sides of the first clamping block 303 and the second clamping block 4. The number of the anti-slip cones 11 is several and they are evenly distributed on the opposite sides of the first clamping block 303 and the second clamping block 4.

[0034] Specifically, as Figure 1 shown, the first clamping block 303, the second clamping block 4 and the fixing plate 302 are all made of high-strength non-elastic materials.

[0035] In this embodiment: By controlling the telescopic end of the second electric telescopic rod 301 to extend to the right, the fixing plate 302 and the two first clamping blocks 303 can be moved to the right until the first clamping block 303 and the second clamping block 4 clamp the steel wire rope. At this time, the anti-slip cone 11 will be in close contact with the steel wire rope, and the steel wire rope can be stably clamped. Since the first clamping block 303, the second clamping block 4, and the fixing plate 302 are all made of high-strength inelastic materials, the first clamping block 303, the second clamping block 4, and the fixing plate 302 can be prevented from deforming, making the clamping of the steel wire rope by the first clamping block 303 and the second clamping block 4 more stable.

[0036] Specifically, as Figure 3 shown, a chute 8 is opened inside the tabletop 1, and a slider 902 is slidably connected inside the chute 8. The top of the slider 902 is fixedly connected to the bottom of the motor 5, and the bottom of the motor 5 is movably in contact with the top of the tabletop 1.

[0037] Specifically, as Figure 2 and Figure 3 shown, a through groove 12 is opened at the top of the tabletop 1, and the saw blade 7 is movably arranged inside the through groove 12.

[0038] In this embodiment: By sliding the slider 902 inside the chute 8, the slider 902 can be conveniently moved to the left, thereby facilitating the movement of the motor 5 to the left. By movably arranging the saw blade 7 inside the through groove 12, the saw blade 7 can be conveniently moved to cut the steel wire rope.

[0039] Specifically, as Figure 1 and Figure 5 shown, fixing columns 10 are fixedly connected to the front side and the rear side of both sides of the bottom of the protective cover 6. The bottom of the left fixing column 10 is fixedly connected to the top of the second clamping block 4, and the bottom of the right fixing column 10 is fixedly connected to the top of the tabletop 1.

[0040] Specifically, as Figure 1 shown, legs 2 are fixedly connected to the four corners of the bottom of the tabletop 1.

[0041] In this embodiment: The sparks generated when the saw blade 7 cuts the steel wire rope will be blocked by the protective cover 6 to avoid harm to the staff. By moving the tabletop 1 to a flat ground, the legs 2 can stably support the tabletop 1.

[0042] Working principle: When the steel wire rope needs to be cut during the processing, move the steel wire rope between the opposite sides of the first clamping block 303 and the second clamping block 4, and then control the telescopic end of the second electric telescopic rod 301 to extend to the right, which can drive the fixed plate 302 and the two first clamping blocks 303 to move to the right until the first clamping block 303 and the second clamping block 4 clamp the steel wire rope. At this time, the anti-slip cone 11 will be in close contact with the steel wire rope, and the steel wire rope can be stably clamped. Then control the motor 5 to rotate. When the motor 5 rotates, it can drive the saw blade 7 to rotate through the output shaft. Then control the telescopic end of the first electric telescopic rod 903 to move to the left. At this time, it can drive the fixed block 901 and the slider 902 to move to the left. The slider 902 slides inside the chute 8, which can facilitate the motor 5 to move to the left. The telescopic end of the first electric telescopic rod 903 drives the motor 5 to move to the left until it contacts the steel wire rope. The rotating saw blade 7 can quickly cut the steel wire rope, eliminating the need for complex manual operations, increasing the cutting efficiency of the steel wire rope, and avoiding the problem in the prior art solution that when using the cutter body, after placing the steel wire rope inside the cutter body, it is necessary to continuously press and lift the handle to make the telescopic end of the hydraulic telescopic rod extend, driving the cutter head to squeeze and cut the steel wire rope. Pressing the handle multiple times takes a lot of time and consumes physical strength, affecting the cutting efficiency of the steel wire rope and making it inconvenient to quickly cut the steel wire rope. The saw blade 7 is movably arranged inside the through groove 12, which can facilitate the movement of the saw blade 7 to cut the steel wire rope. The sparks generated when the saw blade 7 cuts the steel wire rope will be blocked by the protective cover 6, preventing harm to the staff.

[0043] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A rapid cutting device for wire rope processing, comprising a tabletop (1), characterized in that: A clamping mechanism (3) is provided at the top of the tabletop (1). A motor (5) is provided at the top of the tabletop (1). A saw blade (7) is fixedly connected to the rear side of the output shaft of the motor (5). A pushing mechanism (9) is provided at the bottom of the tabletop (1). A protective cover (6) is provided at the top of the tabletop (1); The pushing mechanism (9) includes a fixed block (901), a slider (902), and a first electric telescopic rod (903). The top of the first electric telescopic rod (903) is fixedly connected to the bottom of the tabletop (1). The left side of the electric telescopic rod is fixedly connected to the right side of the fixed block (901). The top of the fixed block (901) is fixedly connected to the bottom of the slider (902).

2. The rapid cutting device for wire rope processing according to claim 1, characterized in that: The clamping mechanism (3) includes a second electric telescopic rod (301), a fixing plate (302), and two first clamping blocks (303). The bottom of the first clamping block (303) is in movable contact with the top of the tabletop (1). The right side of the fixing plate (302) is fixedly connected to the left side of the first clamping block (303). The bottom of the second electric telescopic rod (301) is fixedly connected to the top of the tabletop (1). The right side of the telescopic end of the second electric telescopic rod (301) is fixedly connected to the left side of the fixing plate (302). The bottom of the fixing plate (302) is in movable contact with the top of the tabletop (1).

3. The rapid cutting device for wire rope processing according to claim 2, wherein: Second clamping blocks (4) are fixedly connected to the front side and the rear side of the right side of the top of the tabletop (1). Anti-slip cones (11) are fixedly connected to the opposite sides of the first clamping block (303) and the second clamping block (4). The number of the anti-slip cones (11) is several and they are evenly distributed on the opposite sides of the first clamping block (303) and the second clamping block (4).

4. A rapid cutting device for wire rope processing according to claim 3, characterized in that: The first clamping block (303), the second clamping block (4), and the fixing plate (302) are all made of high-strength inelastic materials.

5. A rapid cutting device for wire rope processing according to claim 1, characterized in that: A chute (8) is formed inside the tabletop (1). The slider (902) is slidably connected inside the chute (8). The top of the slider (902) is fixedly connected to the bottom of the motor (5). The bottom of the motor (5) is in movable contact with the top of the tabletop (1).

6. A rapid cutting device for wire rope processing according to claim 1, characterized in that: A through groove (12) is formed at the top of the tabletop (1). The saw blade (7) is movably arranged inside the through groove (12).

7. A rapid cutting device for wire rope processing according to claim 3, characterized in that: Fixed columns (10) are fixedly connected to the front side and the rear side of both sides of the bottom of the protective cover (6). The bottom of the left fixed column (10) is fixedly connected to the top of the second clamping block (4). The bottom of the right fixed column (10) is fixedly connected to the top of the tabletop (1).

8. A rapid cutting device for wire rope processing according to claim 1, characterized in that: Legs (2) are fixedly connected to the four corners of the bottom of the tabletop (1).

Citation Information

Patent Citations

  • Steel wire rope cutter convenient to carry

    CN217412274U