Accurate identification measurement and control device for ball rail seating
Through the combined design of press plate, support plate, base plate and ball rail base, combined with the use of shaping clay and fixed blocks, the processing instability caused by wear of ball rail base is solved, and high-precision and high-stability workpiece processing is achieved, extending the service life of the equipment and reducing maintenance costs.
Patent Information
- Application Number
- CN202421822772.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The surface wear of the ball rail base gasket causes unevenness, affecting the normal processing of the workpiece, resulting in lax sealing, and affecting the processing accuracy and stability.
The combined design of the press plate, support plate, base plate and ball rail base is adopted, and the wear area is rubbed and repaired by shaping clay. The alignment of the upper fixing block and the lower fixing block is combined with the locking of bolts and nuts to ensure the stable connection of the press plate, and the coordination of the positioning block and the accommodating groove is used for precise positioning.
It improves the accuracy and stability of workpiece processing, extends the service life of the equipment, simplifies the operation process, reduces maintenance costs, and improves work efficiency.
Smart Images
Figure CN223057231U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of workpiece measurement and control, and particularly relates to a precise identification and measurement and control device for a ball track seating. Background Art
[0002] The ball track seating clamping system usually includes a spherical seat and a matching spherical workpiece fixture. The workpiece fixture has a series of spherical protrusions, while the spherical seat has matching grooves. When the workpiece fixture is mated with the spherical seat, the workpiece can be fixed on the spherical seat by tightening the clamping bolt or other clamping mechanisms and can be finely adjusted when needed. This clamping method can provide stable support and enable the workpiece to be positioned in a rotating and tilting manner, thereby achieving high-precision machining of complex workpieces. When the ball track is being machined, the surface of the ball track base gasket will become uneven due to wear during long-term use, which will further cause the ball track base to be poorly sealed and affect normal machining. Summary of the Utility Model
[0003] The utility model provides a precise identification and measurement and control device for a ball track seating, which solves the above-mentioned technical problems.
[0004] The solution of the utility model to the above technical problems is as follows:
[0005] A precise identification and measurement and control device for a ball track seating includes a pressing plate, a support plate, a bottom plate and a ball track base. The support plate is provided on the bottom plate. A gasket is provided on the ball track base. The ball track base is supported on the support plate through the gasket. Plastic clay is provided on the lower surface of the pressing plate. The pressing plate presses the plastic clay onto the gasket, thereby imprinting the abrasion marks on the gasket.
[0006] On the basis of the above technical solution, the utility model can be further improved as follows.
[0007] Further, upper fixing blocks are provided around the pressing plate, and lower fixing blocks are provided on the support plate. The pressing plate is aligned with the support plate through the upper fixing blocks and the lower fixing blocks.
[0008] The beneficial effects of adopting the above further solution are as follows:
[0009] Enhanced stability: The setting of the upper fixing blocks and the lower fixing blocks makes the alignment between the pressing plate and the support plate more stable. Such a design can prevent workpiece displacement or vibration caused by instability during machining, ensuring accuracy and quality.
[0010] Improved accuracy: Through the alignment of the upper fixing blocks and the lower fixing blocks, it can be ensured that the pressing plate always maintains the correct position and posture during machining. Such a design can improve accuracy.
[0011] Convenient assembly and adjustment: The pressure plate is aligned with the support plate through the upper fixing block and the lower fixing block. This design makes the assembly and adjustment process more convenient. Operators only need to adjust the positions of the upper fixing block and the lower fixing block to accurately adjust the position and angle of the pressure plate to meet different requirements.
[0012] Stable structure: The setting of the upper fixing block and the lower fixing block increases the structural stability of the device. Such a design can ensure that the pressure plate will not deform or be damaged due to uneven stress during the processing, guaranteeing the reliability and durability of the device.
[0013] Furthermore, the positions and quantities of the upper fixing block and the lower fixing block correspond one by one.
[0014] The beneficial effects of adopting the above further scheme are:
[0015] Consistency and reliability: Each upper fixing block corresponds to a lower fixing block, with the quantity and position matching one by one. This design ensures the consistency and reliability of the device. Each fixing block has a specific position, and there will be no confusion or incorrect installation.
[0016] Precise alignment: Each upper fixing block and lower fixing block have fixed positions, making the alignment between the pressure plate and the support plate more precise. This one-to-one corresponding design ensures that the pressure plate always maintains the correct position and attitude during the processing, improving the accuracy and quality.
[0017] Simplified operation: During the installation and adjustment process, operators do not need to spend extra time and effort to determine the positions and quantities of the fixing blocks. They only need to install them according to the one-to-one corresponding relationship. This design simplifies the operation process, reduces the possibility of human error, and improves work efficiency.
[0018] Easy to maintain: Since the positions and quantities of the upper fixing block and the lower fixing block correspond one by one, when replacement or maintenance is required, operators can easily find the corresponding components for processing, reducing the difficulties and errors during the maintenance process.
[0019] Furthermore, bolts are inserted into the upper fixing block and the lower fixing block, and the upper fixing block and the lower fixing block are locked and fixed through bolts and nuts.
[0020] The beneficial effects of adopting the above further scheme are:
[0021] Adjustability: Since the bolts are detachable, the distance and position between the upper fixing block and the lower fixing block can be adjusted as needed.
[0022] Stability: By using bolts and nuts for locking and fixing, a firm connection is formed between the upper fixing block and the lower fixing block. This design ensures the stability of the device during the processing, avoiding workpiece displacement or vibration caused by loose bolts.
[0023] Easy maintenance: The design of bolts and nuts makes the maintenance of the device more convenient. When replacement or adjustment is needed, the operator can easily disassemble the bolts, perform necessary maintenance or adjustment, and then lock and fix them again.
[0024] Reliability: The structure of bolts and nuts is stable and reliable, capable of withstanding large pressures and vibrations. This design ensures that the device will not loosen or fall off during long-term use, improving the reliability and safety of the work.
[0025] Furthermore, a positioning block is provided on the lower surface of the pressing plate, and a receiving groove is provided in the ball rail base. The positioning block is adapted to the size of the receiving groove, and the pressing plate is guided by the cooperation of the positioning block and the receiving groove during installation.
[0026] The beneficial effects of adopting the above further scheme are:
[0027] Precise positioning: The positioning block is adapted to the size of the receiving groove, ensuring the precise positioning of the pressing plate during installation. Such a design can prevent the pressing plate from shifting or tilting during installation, guaranteeing the position accuracy of the workpiece during processing.
[0028] Enhanced stability: Through the cooperation of the positioning block and the receiving groove, the pressing plate is effectively guided during installation, ensuring the stability of the device. This design can prevent workpiece displacement or vibration caused by unstable installation, guaranteeing the quality and accuracy of processing.
[0029] Simple operation: During installation, the operator only needs to cooperate the positioning block of the pressing plate with the receiving groove in the ball rail base to complete the guiding, reducing the cumbersome steps during installation. Such a design simplifies the operation process and improves work efficiency.
[0030] Improved reliability: The cooperation of the positioning block and the receiving groove forms a reliable connection, making the device more stable and reliable during processing. This design ensures that the pressing plate will not shift or deform due to uneven stress during processing, improving the reliability and durability of the device.
[0031] The beneficial effects of the present utility model are:
[0032] High precision: The device adopts an accurate alignment design, including the combination of a ball track base, a support plate, and a pressing plate. This design ensures the stability and precision of the workpiece during the machining process. By aligning the upper fixing block and the lower fixing block and locking the bolts and nuts, the device can accurately fix the pressing plate in the required position, enabling the workpiece to maintain an ideal position and posture during the machining process.
[0033] Convenient wear repair: The device adopts a design of plastic clay and positioning blocks, which can accurately imprint and repair the worn parts on the ball track base. When the ball track base is worn, the operator can press the plastic clay onto the gasket through the pressing plate and then perform machining to repair the worn parts. This design extends the service life of the equipment and reduces the maintenance cost.
[0034] Easy to operate: The design of the device takes into account the convenience of operation. Through the mutual cooperation of the positioning block and the receiving groove for guiding, the device is easier to operate during installation, reducing the possibility of human error. This design ensures the stability and reliability of the device and improves work efficiency.
[0035] The above description is only an overview of the technical solution of the present utility model. In order to understand the technical means of the present utility model more clearly and implement it according to the content of the specification, the following takes the preferred embodiments of the present utility model and describes them in detail in conjunction with the drawings. The specific implementation manners of the present utility model are given in detail by the following embodiments and their accompanying drawings. Brief description of the drawings
[0036] The drawings described herein are used to provide a further understanding of the present utility model, form a part of this application, and the schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation to the present utility model.
[0037] In the drawings:
[0038] Figure 1 is the axial side external view schematic diagram of the present utility model;
[0039] Figure 2 is the axial side bottom external view schematic diagram of the present utility model;
[0040] Figure 3 is the axial side sectional external view schematic diagram of the present utility model;
[0041] Figure 4 is the axial side bottom sectional external view schematic diagram of the present utility model.
[0042] In the drawings, the list of components represented by each reference numeral is as follows:
[0043] 1. Gasket; 2. Shaping clay; 3. Pressing plate; 4. Upper fixing block; 5. Lower fixing block; 6. Support plate; 7. Bottom plate; 8. Ball track base; 9. Positioning block; 10. Accommodating groove. Detailed implementation manners
[0044] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0045] Please refer to Figures 1 to 4 as shown in the figure, the embodiments provided by the present invention are as follows:
[0046] Embodiment 1
[0047] A precise identification and measurement control device for a ball track seating, including a pressure plate 3, a support plate 6, a bottom plate 7, and a ball track base 8. The ball track base 8 is used to support and place the ball track seating to be processed. A support plate 6 is provided on the bottom plate 7, and a gasket 1 is provided on the ball track base 8. The ball track base 8 is supported on the support plate 6 through the gasket 1. Upper fixing blocks 4 are provided around the pressure plate 3, and lower fixing blocks 5 are provided on the support plate 6. The pressure plate 3 is aligned with the support plate 6 through the upper fixing blocks 4 and the lower fixing blocks 5. The setting of the upper fixing blocks 4 and the lower fixing blocks 5 makes the alignment between the pressure plate 3 and the support plate 6 more stable. Such a design can prevent workpiece displacement or vibration caused by instability during the processing, ensuring accuracy and quality. Through the alignment of the upper fixing blocks 4 and the lower fixing blocks 5, it can be ensured that the pressure plate 3 always maintains the correct position and posture during processing. Such a design can improve accuracy. The pressure plate 3 is aligned with the support plate 6 through the upper fixing blocks 4 and the lower fixing blocks 5. This design makes the assembly and adjustment process more convenient. The operator only needs to adjust the positions of the upper fixing blocks 4 and the lower fixing blocks 5 to accurately adjust the position and angle of the pressure plate 3 to meet different requirements. The setting of the upper fixing blocks 4 and the lower fixing blocks 5 increases the structural stability of the device. Such a design can ensure that the pressure plate 3 will not be deformed or damaged due to uneven force during processing, ensuring the reliability and durability of the device. The positions and quantities of the upper fixing blocks 4 and the lower fixing blocks 5 correspond one by one. Each upper fixing block 4 corresponds to a lower fixing block 5, and the quantity and position match one by one. This design ensures the consistency and reliability of the device. Each fixing block has a specific position, and there will be no confusion or incorrect installation. Each upper fixing block 4 and lower fixing block 5 has a fixed position, making the alignment between the pressure plate 3 and the support plate 6 more precise. This one-to-one corresponding design ensures that the pressure plate 3 always maintains the correct position and posture during processing, improving accuracy and quality. The operator does not need to spend extra time and effort to determine the positions and quantities of the fixing blocks during the installation and adjustment process, and only needs to install them according to the one-to-one corresponding relationship. This design simplifies the operation process, reduces the possibility of human error, and improves work efficiency. Due to the one-to-one correspondence of the positions and quantities of the upper fixing blocks 4 and the lower fixing blocks 5, when replacement or maintenance is required, the operator can easily find the corresponding components for processing, reducing the difficulties and errors during the maintenance process. Bolts are inserted into the upper fixing blocks 4 and the lower fixing blocks 5, and the upper fixing blocks 4 and the lower fixing blocks 5 are locked and fixed through bolts and nuts. Since the bolts are detachable, the distance and position between the upper fixing blocks 4 and the lower fixing blocks 5 can be adjusted as needed. By using bolts and nuts for locking and fixing, a firm connection is formed between the upper fixing blocks 4 and the lower fixing blocks 5. This design ensures the stability of the device during processing and avoids workpiece displacement or vibration caused by bolt loosening. The design of bolts and nuts makes the maintenance of the device more convenient.When replacement or adjustment is needed, the operator can easily remove the bolts, perform necessary maintenance or adjustment, and then lock and fix them again. The structures of the bolts and nuts are stable and reliable, capable of withstanding large pressures and vibrations. This design ensures that the device will not become loose or fall off during long-term use, improving the reliability and safety of the work. The lower surface of the pressing plate 3 is provided with plastic clay 2, the lower surface of the pressing plate 3 is provided with a positioning block 9, and the ball track base 8 is provided with a receiving groove 10. The positioning block 9 is adapted to the size of the receiving groove 10. When the pressing plate 3 is installed, it is guided by the cooperation of the positioning block 9 and the receiving groove 10. The positioning block 9 is adapted to the size of the receiving groove 10, ensuring the precise positioning of the pressing plate 3 during installation. Such a design can prevent the pressing plate 3 from shifting or tilting during installation, ensuring the position accuracy of the workpiece during processing. Through the cooperation of the positioning block 9 and the receiving groove 10, the pressing plate 3 is effectively guided during installation, ensuring the stability of the device. This design can prevent the workpiece from shifting or vibrating due to unstable installation, ensuring the quality and accuracy of processing. During installation, the operator only needs to cooperate the positioning block 9 of the pressing plate 3 with the receiving groove 10 in the ball track base 8 to complete the guiding, reducing the cumbersome steps during the installation process. Such a design simplifies the operation process and improves work efficiency. The cooperation of the positioning block 9 and the receiving groove 10 forms a reliable connection, making the device more stable and reliable during processing. This design ensures that the pressing plate 3 will not shift or deform due to uneven force during processing, improving the reliability and durability of the device. The pressing plate 3 presses the plastic clay 2 on the gasket 1, thereby imprinting the abrasion marks on the gasket 1, which is convenient for subsequent targeted repair of the worn area.
[0048] When a precise identification and control device for ball track seating based on Embodiment 1 is in use:
[0049] High precision: The device adopts an accurate alignment design, including the combination of the ball track base 8, the support plate 6, and the pressing plate 3. This design ensures the stability and precision of the workpiece during processing. By aligning the upper fixing block 4 and the lower fixing block 5 and locking the bolts and nuts, the device can accurately fix the pressing plate 3 in the required position, enabling the workpiece to maintain an ideal position and posture during processing.
[0050] Convenient wear repair: The device adopts the design of plastic clay 2 and positioning block 9, which can accurately imprint and repair the worn areas on the ball track base 8. When the ball track base 8 is worn, the operator can press the plastic clay 2 on the gasket 1 through the pressing plate 3 and then perform processing to repair the worn area. This design extends the service life of the equipment and reduces the maintenance cost.
[0051] Easy to operate: The design of the device takes into account the convenience of operation. Through the mutual cooperation of the positioning block 9 and the receiving groove 10 for guiding, the device is easier to operate during installation, reducing the possibility of human error. This design ensures the stability and reliability of the device and improves work efficiency.
[0052] The above are only the preferred embodiments of the present invention, and do not impose any form of limitation on the present invention; any ordinary technician in the industry can smoothly implement the present invention as shown in the accompanying drawings of the specification and described above; however, any slight changes, modifications, and equivalent changes made by those skilled in the art within the scope of the technical solution of the present invention by using the technical content disclosed above are all equivalent embodiments of the present invention; at the same time, any equivalent changes, modifications, and evolutions made to the above embodiments based on the essence of the present invention still fall within the protection scope of the technical solution of the present invention.
Claims
1. A precise identification and measurement and control device for a ball track seating, characterized in that: It includes a pressing plate (3), a supporting plate (6), a bottom plate (7) and a ball track base (8). The supporting plate (6) is provided on the bottom plate (7). A gasket (1) is provided on the ball track base (8). The ball track base (8) is supported on the supporting plate (6) through the gasket (1). Plastic clay (2) is provided on the lower surface of the pressing plate (3). The pressing plate (3) presses the plastic clay (2) onto the gasket (1), thereby imprinting the abrasion marks on the gasket (1).
2. The precise identification, measurement, and control device for ball track seating according to claim 1, characterized in that: Upper fixing blocks (4) are provided around the pressing plate (3). Lower fixing blocks (5) are provided on the supporting plate (6). The pressing plate (3) is aligned with the supporting plate (6) through the upper fixing blocks (4) and the lower fixing blocks (5).
3. The precise identification and measurement control device for ball track seating according to claim 2, characterized in that: The positions and quantities of the upper fixing blocks (4) and the lower fixing blocks (5) correspond one by one.
4. The precise identification and measurement control device for ball track seating according to claim 2, characterized in that: Bolts are inserted into the upper fixing blocks (4) and the lower fixing blocks (5), and the upper fixing blocks (4) and the lower fixing blocks (5) are locked and fixed through the bolts and nuts.
5. The precise identification and measurement control device for ball track seating according to claim 1, characterized in that: A positioning block (9) is provided on the lower surface of the pressing plate (3). A receiving groove (10) is provided in the ball track base (8). The positioning block (9) is adapted to the size of the receiving groove (10). When the pressing plate (3) is installed, it is guided by the cooperation of the positioning block (9) and the receiving groove (10).