Waste collecting device for cylindrical grinding machine
By designing a waste collection device for segmented filtration and mixing rod separation, the problem of waste blocking the filter mesh by the outer cylindrical grinder is solved, the complete separation of waste and coolant and the recycling of coolant is achieved, and the equipment efficiency and economic benefits are improved.
Patent Information
- Application Number
- CN202422227306.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-11
AI Technical Summary
During the waste collection process of existing cylindrical grinders, the waste easily blocks the filter screen, affects the filtration efficiency and the coolant cannot be reused, resulting in poor economic benefits.
A waste collection device that includes a base, a table body, a collection chamber, a leaking trough, a collector box, a filter box and a motor-driven waste collection device is designed to separate the waste and coolant through a segmented filtration and stirring rod, and coolant is recovered and cooled by a cooling tube.
The complete separation of waste and coolant is achieved, filtration efficiency is improved, resources is saved, equipment downtime risk is reduced, and work efficiency is improved.
Smart Images

Figure CN223057338U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of cylindrical grinding machines, and in particular to a waste collection device for a cylindrical grinding machine. Background Art
[0002] A cylindrical grinding machine is an important machining equipment, mainly used for machining the outer surfaces and shoulder end faces of workpieces with cylindrical, conical or other shaped generatrix surfaces. The working principle of a cylindrical grinding machine is that the workpiece is supported between the two centers of the headstock and the tailstock, and is driven by the indexing plate of the headstock to rotate for circular feed motion. The grinding wheel is installed on the main shaft and rotates for grinding, so that the outer cylindrical surface of the workpiece can be accurately machined. For workpieces or metal parts with higher hardness, the effect of the grinding machine is particularly prominent. When the cylindrical grinding machine grinds, coolant is sprayed while grinding, and the debris and waste during grinding will be washed away by the coolant and collected centrally.
[0003] After collecting the coolant and waste, by adopting the method of natural sedimentation, the waste is not easy to take out. Some devices filter the waste. Although this method can separate the waste from the coolant, the waste falls simultaneously, and the interaction between them easily blocks the filter screen, affecting the filtering efficiency, and the coolant cannot be reused, resulting in poor economic benefits. Therefore, to solve the above problems, this application provides a waste collection device for a cylindrical grinding machine. Utility Model Content
[0004] In order to solve the problems that waste easily affects the filtering efficiency and the coolant is not reused, this application provides a waste collection device for a cylindrical grinding machine.
[0005] A waste collection device for a cylindrical grinding machine provided by this application includes a base, a body is fixedly arranged above the base, the body is provided with a collection cavity, a material leakage groove is penetrated through the upper wall of the collection cavity, a collection box is fixedly connected and communicated below the material leakage groove, the collection box is not provided with a bottom plate, two rotating plates are rotatably connected to the lower wall of the collection box, a filter box is arranged at the lower end of the collection box, a fixing plate is fixedly connected to the upper wall of the filter box, electric push rods are rotatably connected to the opposite sides of the fixing plate, the upper ends of the electric push rods are respectively rotatably connected to a rotating plate, a drainage box is fixedly connected to the side wall at the lower end of the collection box, a filter plate is arranged on the side wall of the collection box, and the collection box is communicated with the drainage box through the filter plate.
[0006] Preferably, a water collection tank is fixedly connected to the lower wall inside the collection cavity of the body, the filter box is located above the water collection tank and fixedly connected to it, a filter screen is arranged on the lower wall of the filter box, and the filter box is communicated with the water collection tank through the filter screen.
[0007] Preferably, a motor is arranged inside the base, a rotating rod is coaxially and fixedly connected to the rotating shaft of the motor, the rotating rod penetrates through the water collection tank and the filter screen and is rotatably connected to both of them, and a plurality of lower stirring rods are fixedly connected to the outer wall of the rotating rod inside the water collection tank.
[0008] Preferably, a plurality of upper stirring rods and a plurality of scraping plates are fixedly connected to the outer wall of the rotating rod located inside the filtering box, and the lower wall of the scraping plate is attached to the filter screen.
[0009] Preferably, a cooling box is fixedly connected to the inner lower wall of the collecting cavity of the table body, a lower water tank is fixedly connected above the cooling box, a cooling pipe is fixedly connected inside the cooling box, one end of the cooling pipe is communicated with the inside of the water collecting tank, and the other end is communicated with the lower water tank.
[0010] Preferably, the drainage box is fixedly connected and communicated with a drain pipe, and the lower end of the drain pipe is communicated with the inside of the water collecting tank.
[0011] Preferably, a grinding device and a clamping device are fixedly connected above the table body. The grinding device is fixedly connected with an upper water tank and a water spray head. The water spray head is communicated with the upper water tank. The upper water tank is communicated with the lower water tank through a water supply pipe, and the water supply pipe is a corrugated pipe.
[0012] Preferably, water pumps for coolant transmission are provided in the cooling box, the lower water tank and the upper water tank.
[0013] In summary, the present application includes the following beneficial technical effects:
[0014] Through the cooperation of the grinding device and the water spray head, the waste material mixed with the coolant enters the aggregate box through the leakage trough. Part of the coolant enters the drainage box through the filter plate. The electric push rod is started to make the two rotating plates rotate downward and separate. The waste material mixed with a small amount of coolant falls into the filtering box. The motor is started to make the rotating rod rotate. Thus, the upper stirring rod disperses the waste material, which is beneficial to water filtration. The scraping plate stirs the waste material, reducing the possibility that the waste material affects the filtration speed due to mutual interaction. Compared with the traditional method, the segmented filtration method is adopted, making the separation of the waste material and the coolant more thorough, reducing the possibility that the waste material affects the filtration effect, and improving the work efficiency.
[0015] Through the arrangement of the drain pipe, the coolant in the drainage box enters the water collecting tank and is mixed with the coolant filtered by the filter screen. The rotation of the rotating rod drives the lower stirring rod to rotate, so that the coolant is stirred to accelerate the cooling rate. The coolant is dissipated through the cooling pipe, reaches the water spray head through the lower water tank, the water supply pipe and the upper water tank, and cools the grinding workpiece and the grinding wheel. Compared with the traditional method, the coolant is recycled and cooled, saving resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is the overall structural schematic diagram of the first perspective in the first embodiment of the present application;
[0017] Figure 2 is the overall structural schematic diagram of the second perspective in the first embodiment of the present application;
[0018] Figure 3 It is a schematic diagram of the overall structure from the third perspective in the first embodiment of the present application;
[0019] Figure 4 It is a schematic diagram of the internal structure from the first perspective in the first embodiment of the present application;
[0020] Figure 5 It is a schematic diagram of the internal structure from the second perspective in the first embodiment of the present application;
[0021] Figure 6 It is a schematic diagram of the rotation process of the rotating plate in the first embodiment of the present application.
[0022] Explanation of reference numerals: 1, base; 2, table body; 3, grinding device; 4, clamping device; 5, water spray head; 6, upper water tank; 7, material leakage trough; 8, aggregate box; 9, drainage box; 10, drain pipe; 11, fixing plate; 12, filter box; 13, water collection box; 14, cooling box; 15, lower water tank; 16, water supply pipe; 17, rotating rod; 18, motor; 19, lower stirring rod; 20, upper stirring rod; 21, scraping plate; 22, filter screen; 23, rotating plate; 24, electric push rod; 25, cooling pipe. Detailed implementation manners
[0023] The following will Figure 1-6 further describe the present application in detail with reference to the attached drawings.
[0024] First embodiment
[0025] Referring to Figure 1-6 , a waste collection device for an external cylindrical grinder, includes a base 1, a table body 2 is fixedly arranged above the base 1, the table body 2 is provided with a collection cavity, a material leakage trough 7 is penetrated and arranged on the upper wall of the collection cavity, the lower end of the material leakage trough 7 is fixedly connected and communicated with an aggregate box 8, the side wall of the lower end of the aggregate box 8 is fixedly connected with a drainage box 9, a filter plate is arranged on the side wall of the aggregate box 8, and the aggregate box 8 is communicated with the drainage box 9 through the filter plate. The filter plate is used to filter part of the coolant into the drainage box 9.
[0026] The aggregate box 8 is not provided with a bottom plate, two rotating plates 23 are rotatably connected to the lower wall of the aggregate box 8, rubber strips are arranged on the opposite sides of the rotating plates 23, when the rotating plates 23 rotate to the uppermost position, the two rotating plates 23 are flush and in contact, forming a structure similar to a seal. A filter box 12 is arranged at the lower end of the aggregate box 8, a fixing plate 11 is fixedly connected to the upper wall of the filter box 12, electric push rods 24 are rotatably connected to the opposite sides of the fixing plate 11, the upper ends of the electric push rods 24 are respectively rotatably connected to a rotating plate 23, the electric push rods 24 are controlled by an external controller and need to be waterproofed.
[0027] The lower wall inside the collection chamber of the pedestal body 2 is fixedly connected with a water collection tank 13. The drainage tank 9 is fixedly connected and communicated with a drain pipe 10, and the lower end of the drain pipe 10 is communicated with the inside of the water collection tank 13. The filter tank 12 is located above the water collection tank 13 and is fixedly connected thereto. An opening fan is rotatably arranged on the front wall of the filter tank 12 to facilitate the removal of waste materials.
[0028] The lower wall of the filter tank 12 is provided with a filter screen 22, and the filter tank 12 is communicated with the water collection tank 13 through the filter screen 22. A motor 18 is arranged inside the base 1, and the operation of the motor 18 is controlled by an external controller. The rotating shaft of the motor 18 is coaxially and fixedly connected with a rotating rod 17. The rotating rod 17 penetrates through the water collection tank 13 and the filter screen 22 and is rotatably connected to both of them. The connection between the rotating rod 17 and the water collection tank 13 needs to be sealed to avoid affecting the normal operation of the motor 18. Shaft sealing is a common technology and can adopt methods such as friction sealing and gas sealing. A plurality of lower stirring rods 19 are fixedly connected to the outer wall of the rotating rod 17 located inside the water collection tank 13. A plurality of upper stirring rods 20 and a plurality of scraping plates 21 are fixedly connected to the outer wall of the rotating rod 17 located inside the filter tank 12. The lower wall of the scraping plate 21 is attached to the filter screen 22 to stir the waste materials accumulated on the filter screen 22.
[0029] The lower wall inside the collection chamber of the pedestal body 2 is fixedly connected with a cooling tank 14. An upper water tank 15 is fixedly connected above the cooling tank 14. A cooling pipe 25 is fixedly connected inside the cooling tank 14. The cooling pipe 25 can be a "U"-shaped pipe. One end of the cooling pipe 25 is communicated with the inside of the water collection tank 13, and the other end is communicated with the upper water tank 15.
[0030] A grinding device 3 and a clamping device 4 are fixedly connected above the pedestal body 2. The grinding device 3 and the clamping device 4 both adopt the existing technologies of an external cylindrical grinder and will not be elaborated here. The grinding device 3 is fixedly connected with an upper water tank 6 and a water spray head 5. The water spray head 5 is a spray head provided with a pump body. The water spray head 5 is communicated with the upper water tank 6. The upper water tank 6 is communicated with the upper water tank 15 through a water supply pipe 16. The water supply pipe 16 is a corrugated pipe, and the water supply pipe 16 can continuously supply coolant during the movement of the grinding device 3. Water pumps for coolant transmission are provided in the cooling tank 14, the upper water tank 15, and the upper water tank 6.
[0031] During actual use, the workpiece is polished by the polishing device 3, the water spray head 5 sprays the coolant, and the waste material mixed with the coolant enters the aggregate box 8 through the material leakage trough 7. Part of the coolant enters the drainage box 9 through the filter plate. The electric push rod 24 is started, causing the two rotating plates 23 to rotate downward and separate. The waste material mixed with a small amount of coolant falls into the filter box 12. The motor 18 is started to make the rotating rod 17 rotate, so that the upper stirring rod 20 disperses the waste material, which is beneficial to water filtration. The scraping plate 21 stirs the waste material to reduce the possibility that the interaction of the waste material affects the filtration speed. When there is a large amount of waste material, the opening fan of the filter box is opened to remove the waste material. Incomplete cleaning does not affect the normal use of the equipment. By adopting a segmented filtration method, the separation of waste material and coolant is more thorough, reducing the possibility that the waste material affects the filtration effect and improving the work efficiency;
[0032] When the electric push rod 24 is not started, the coolant in the drainage box 9 enters the water collection box 13 and is mixed with the coolant filtered by the filter screen 22. The rotation of the rotating rod 17 drives the lower stirring rod 19 to rotate, so that the coolant is stirred to accelerate the cooling rate. The coolant is dissipated through the cooling pipe 25 and reaches the water spray head 5 via the lower water tank 15, the water supply pipe 16 and the upper water tank 6 to cool the polished workpiece and the grinding wheel.
[0033] Finally, several points should be noted: First, in the description of this application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, which can be mechanical connection or electrical connection, or the communication inside two components, and can be directly connected. "Upper", "lower", "left", "right", etc. are only used to represent the relative position relationship. When the absolute position of the object being described changes, the relative position relationship may change;
[0034] Second: In the attached drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. Other structures can refer to the general design. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0035] Finally: The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
[0036] The above are all the preferred embodiments of this application. The protection scope of this application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of this application shall be covered within the protection scope of this application.
Claims
1. A waste collection device for an external cylindrical grinding machine, comprising a base (1), characterized in that: Above the base (1), a pedestal body (2) is fixedly arranged. The pedestal body (2) is provided with a collection cavity. A material leakage groove (7) is penetratingly arranged on the upper wall of the collection cavity. Below the material leakage groove (7), an aggregate box (8) is fixedly connected and communicated. The aggregate box (8) is not provided with a bottom plate. Two rotating plates (23) are rotatably connected to the lower wall of the aggregate box (8). A filter box (12) is arranged at the lower end of the aggregate box (8). A fixing plate (11) is fixedly connected to the upper wall of the filter box (12). Electric push rods (24) are rotatably connected to the opposite sides of the fixing plate (11). The upper ends of the electric push rods (24) are respectively rotatably connected to a rotating plate (23). A drainage box (9) is fixedly connected to the side wall at the lower end of the aggregate box (8). A filter plate is arranged on the side wall of the aggregate box (8). The aggregate box (8) is communicated with the drainage box (9) through the filter plate.
2. The waste collection device for an external cylindrical grinder according to claim 1, characterized in that: A water collection box (13) is fixedly connected to the inner lower wall of the collection cavity of the pedestal body (2). The filter box (12) is located above the water collection box (13) and fixedly connected to it. A filter screen (22) is arranged on the lower wall of the filter box (12). The filter box (12) is communicated with the water collection box (13) through the filter screen (22).
3. The waste collection device for an external cylindrical grinder according to claim 2, wherein: A motor (18) is arranged inside the base (1). A rotating rod (17) is coaxially and fixedly connected to the rotating shaft of the motor (18). The rotating rod (17) penetrates through the water collection box (13) and the filter screen (22) and is rotatably connected to both of them. A plurality of lower stirring rods (19) are fixedly connected to the outer wall of the rotating rod (17) located inside the water collection box (13).
4. A waste collection device for an external cylindrical grinding machine according to claim 3, characterized in that: A plurality of upper stirring rods (20) and a plurality of scraping plates (21) are fixedly connected to the outer wall of the rotating rod (17) located inside the filter box (12). The lower wall of the scraping plate (21) is arranged in contact with the filter screen (22).
5. The waste collection device for an external cylindrical grinding machine according to claim 2, wherein: A cooling box (14) is fixedly connected to the inner lower wall of the collection cavity of the pedestal body (2). A lower water tank (15) is fixedly connected above the cooling box (14). A cooling pipe (25) is fixedly connected inside the cooling box (14). One end of the cooling pipe (25) is communicated with the inside of the water collection box (13), and the other end is communicated with the lower water tank (15).
6. The waste collection device for an external cylindrical grinder according to claim 2, characterized in that: The drainage box (9) is fixedly connected and communicated with a drain pipe (10). The lower end of the drain pipe (10) is communicated with the inside of the water collection box (13).
7. A waste collection device for an external cylindrical grinder according to claim 5, characterized in that: A grinding device (3) and a clamping device (4) are fixedly connected above the pedestal body (2). The grinding device (3) is fixedly connected with an upper water tank (6) and a water spray head (5). The water spray head (5) is communicated with the upper water tank (6). The upper water tank (6) is communicated with the lower water tank (15) through a water supply pipe (16). The water supply pipe (16) is a corrugated pipe.
8. The waste collection device for an external cylindrical grinder according to claim 7, characterized in that: Water pumps for coolant transmission are provided in the cooling box (14), the lower water tank (15), and the upper water tank (6).