High-efficiency polishing equipment
By designing automated high-efficiency polishing equipment, the problems of high labor intensity and health risks in manual polishing operations are solved, and the polishing accuracy and efficiency are improved.
Patent Information
- Application Number
- CN202422245086.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-13
AI Technical Summary
Manual polishing operation is labor-intensive, it is difficult to ensure the consistency of the processed workpieces, and there are health risks.
A high-efficiency polishing device is designed, including a positioning mechanism, a clamping mechanism, a polishing mechanism, a moving assembly and a hood, to realize automatic polishing operation, drive the polishing belt to rotate by driving the assembly, and improve the polishing effect in combination with a vibrating motor.
Improves the consistency and efficiency of polishing accuracy, reduces the labor intensity of operators, and reduces health risks.
Smart Images

Figure CN223057392U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polishing equipment, in particular to a high-efficiency polishing equipment. Background Art
[0002] Mechanical polishing relies on the grinding and rolling action of very fine polishing powder to remove an extremely thin layer of metal from the polished surface of the specimen. Generally, oilstone bars, wool wheels, sandpapers, etc. are used, mainly by manual operation. For special parts such as the surface of a rotating body, auxiliary tools such as a turntable can be used.
[0003] During the process of manual polishing, the labor intensity of the operator is high. In manual operation, there are problems such as proficiency and technical level, which are difficult to ensure the consistency of the processed workpieces, and the polishing efficiency also needs to be improved. Moreover, since polishing will generate fine dust and particles, these dust and particles may enter the lungs of the operator, leading to respiratory diseases or pneumoconiosis and other diseases. Long-term polishing work is harmful to the physical health of the operator. Content of the Utility Model
[0004] In order to solve the above technical problems, this application provides a high-efficiency polishing equipment.
[0005] The high-efficiency polishing equipment provided by this application adopts the following technical solutions:
[0006] A high-efficiency polishing equipment, comprising:
[0007] A workbench;
[0008] A positioning mechanism, arranged on the workbench, and the positioning mechanism is used for placing a workpiece;
[0009] A clamping mechanism, arranged on the workbench, and the clamping mechanism is used for pressing against both ends of the workpiece and driving the workpiece to rotate;
[0010] A polishing mechanism, arranged on the workbench, and the polishing mechanism includes a receiving frame, a polishing belt, a driving component and a tensioning component. The polishing belt, the driving component and the tensioning component are all located inside the receiving frame. The polishing belt is rotatably arranged inside the receiving frame. The driving component is used for driving the polishing belt to rotate, and the tensioning component is used for tensioning the polishing belt;
[0011] A first moving component, arranged on the workbench, and the first moving component is used for driving the polishing mechanism to move axially along the workpiece;
[0012] A second moving component, arranged on the workbench, and the second moving component is used for driving the polishing mechanism to move radially along the workpiece, so that the polishing belt abuts against the position to be polished of the workpiece;
[0013] The hood is disposed over the workbench, and the positioning mechanism, the clamping mechanism, the polishing mechanism, the first moving assembly, and the second moving assembly are all located inside the upper hood.
[0014] By adopting the above technical solution, the workpiece is placed on the positioning mechanism, and then the two ends of the workpiece are tightened by the clamping mechanism and the workpiece is driven to rotate. Then, the polishing mechanism is moved to a suitable position by the cooperation of the first moving assembly and the second moving assembly, so that the polishing belt abuts against the position to be polished of the workpiece. Finally, the polishing belt is driven to rotate by the driving assembly to realize automatic polishing operation, improve the consistency of polishing accuracy and polishing efficiency, reduce the labor intensity of the operator, and reduce the harm to the operator's body caused by the polishing operation.
[0015] Preferably, the driving assembly includes a driving motor and a driving wheel. The driving motor is installed in the receiving frame, the driving wheel is rotatably arranged in the receiving frame, the driving wheel is connected to the driving motor through a synchronous belt, and the synchronous belt is simultaneously sleeved on the output shaft of the driving motor and the rotating shaft of the driving wheel and the synchronous belt is kept taut.
[0016] The tensioning assembly includes a first tensioning wheel, a second tensioning wheel, and a third tensioning wheel. The first tensioning wheel, the second tensioning wheel, and the third tensioning wheel are all rotatably arranged in the receiving frame. The first tensioning wheel, the second tensioning wheel, the third tensioning wheel, and the driving wheel form a quadrilateral. The first tensioning wheel and the second tensioning wheel are close to the driving wheel and are respectively located on both sides of the driving wheel in the radial direction. The third tensioning wheel is close to the workpiece, and the polishing belt is simultaneously sleeved on the driving wheel, the first tensioning wheel, the second tensioning wheel, and the third tensioning wheel.
[0017] By adopting the above technical solution, the driving motor drives the driving wheel to rotate through the synchronous belt, and the driving wheel then drives the polishing belt to rotate to achieve polishing.
[0018] Preferably, a vibration motor is arranged in the receiving frame. An installation bracket is arranged on the output shaft of the vibration motor. The installation bracket is in a C shape, and both ends of the installation bracket are rotatably connected to both ends of the rotating shaft of the third tensioning wheel.
[0019] By adopting the above technical solution, the vibration motor drives the third tensioning wheel to vibrate, thereby driving the polishing belt to vibrate, further improving the surface roughness of the workpiece, and the vibration frequency can be set according to the surface roughness requirements of different workpieces.
[0020] Preferably, two groups of polishing mechanisms are arranged along the length direction of the workpiece.
[0021] By adopting the above technical solution, the two groups of polishing mechanisms can polish the workpiece simultaneously according to actual needs, further improving the polishing efficiency.
[0022] Preferably, the first moving component includes a first linear module and a protective frame. The lead screw and slider of the first linear module are both located inside the protective frame, and the motor of the first linear module is located outside the protective frame. The output shaft of the motor of the first linear module penetrates into the protective frame and is rotatably connected to the protective frame. Two pleated plates are provided on the top surface of the protective frame. One end of the pleated plate is fixedly connected to one end of the protective frame in the length direction, and the other end of the pleated plate is fixedly connected to the side wall of the slider of the first linear module. The two pleated plates expand and contract as the slider of the first linear module moves.
[0023] The accommodating frame includes a bottom plate and a frame body. The two bottom plates are simultaneously fixedly connected to the top surface of the slider of the first linear module, and the frame body is slidably connected to the bottom plate.
[0024] By adopting the above technical solution, the two polishing mechanisms are moved to the position where the workpiece needs to be polished by the first linear module, which can adapt to workpieces of different lengths and expand the application range of the polishing equipment.
[0025] Preferably, one set of the second moving components corresponds to one set of polishing mechanisms. Each set of the second moving components includes a support frame, a connecting frame, and a moving cylinder. The support frame is fixed on the corresponding bottom plate, the connecting frame is fixed on the corresponding frame body, the cylinder body of the moving cylinder is arranged on the support frame, and the piston rod of the moving cylinder is connected to the corresponding connecting frame.
[0026] By adopting the above technical solution, when polishing is required, the corresponding moving cylinder is started to control the corresponding frame body to move towards the workpiece until the polishing belt abuts against the position where the workpiece needs to be polished, which can adapt to workpieces of different diameters and further expand the application range of the polishing equipment. After the polishing operation is completed, the corresponding polishing mechanism is controlled to move away from the workpiece to avoid hindering the blanking of the workpiece.
[0027] Preferably, the positioning mechanism includes a positioning seat. The positioning seat is arranged on the workbench. The positioning seat is hollow inside. Auxiliary blocks are arranged at both ends inside the positioning seat. A positioning plate is arranged on the top surface of each auxiliary block. An arc-shaped notch is arranged at the top of the positioning plate. Both ends of the workpiece are located in the arc-shaped notch.
[0028] The positioning plate is slidably connected to the auxiliary block along the axial direction of the workpiece. A receiving groove is arranged on the top surface of the auxiliary block. A matching spring is arranged in the receiving groove. One end of the matching spring is fixedly connected to the inner wall of the receiving groove, and the other end of the matching spring is fixedly connected to the bottom end of the positioning plate. An activity hole is opened at the bottom end of the positioning plate. A support rod is arranged at the bottom end of the auxiliary block. The support rod passes through the activity hole and is slidably connected to the activity hole. An activity notch for the positioning plate to move is opened on the top surface of the positioning seat. The activity notch penetrates through both side walls in the length direction of the positioning seat.
[0029] By adopting the above technical solution, the positioning plate provides support and positioning for the workpiece. When the first ejector pin and the second ejector pin move towards the workpiece, the positioning plate is made to move along the workpiece in cooperation with the spring. During the movement process, as the first ejector pin and the second ejector pin move, finally the first ejector pin and the second ejector pin move to the positioning holes at both ends of the workpiece.
[0030] Preferably, a blanking cylinder is arranged on the workbench. The piston rod of the blanking cylinder is connected to the positioning seat. A guide rail is arranged on the workbench. Guide blocks for cooperating with the guide rail are arranged at both ends of the positioning seat. After the piston rod of the blanking cylinder extends out, the positioning seat is pushed along the guide rail in a direction away from the polishing mechanism.
[0031] By adopting the above technical solution, the positioning seat is pushed along the guide rail in a direction away from the polishing mechanism by the blanking cylinder, which is convenient for the operator to load and unload materials.
[0032] Preferably, the clamping mechanism includes a first pressing component and a second pressing component;
[0033] The first pressing component includes a first support seat and a first ejector pin. The first ejector pin is rotatably arranged in the first support seat through a first bearing. The first support seat is slidably arranged on the workbench through a second linear module. The first support seat is fixedly connected to the slider of the second linear module. Two first bellows protective covers are arranged on the workbench. Two first fixing plates are arranged on the workbench. The two first fixing plates are arranged at one end of the first bellows protective cover away from the first support seat. One end of the first bellows protective cover is fixedly connected to the side wall of the first support seat. The other end of the first bellows protective cover is fixedly connected to the first fixing plate. The two first bellows protective covers expand and contract as the slider of the second linear module moves; the lead screw of the second linear module is arranged in the first bellows protective cover. The motor of the second linear module is located outside the first bellows protective cover. The output shaft of the motor of the second linear module is connected to the lead screw of the second linear module through a first reduction motor. The output shaft of the first reduction motor penetrates into the first bellows protective cover and is rotatably connected to the first bellows protective cover;
[0034] The second pressing component includes a second support base and a second ejector pin. The second ejector pin is rotatably arranged in the second support base through a second bearing. The second support base is slidably arranged on the workbench through a third linear module. The second support base is fixedly connected to the slider of the third linear module. There are two second bellows protective covers arranged on the workbench. There are two second fixing plates arranged on the workbench. The two second fixing plates are arranged at one end of the second bellows protective cover away from the second support base. One end of the second bellows protective cover is fixedly connected to the side wall of the second support base. The other end of the second bellows protective cover is fixedly connected to the second fixing plate. The two second bellows protective covers expand and contract as the slider of the third linear module moves. The lead screw of the third linear module is covered in the second bellows protective cover. The motor of the third linear module is located outside the second bellows protective cover. The output shaft of the motor of the third linear module is connected to the lead screw of the third linear module through a second reduction motor. The output shaft of the second reduction motor penetrates into the second bellows protective cover and is rotatably connected to the second bellows protective cover.
[0035] The first ejector pin is rotated through a rotating component.
[0036] Positioning holes for the corresponding clamping of the first ejector pin and the second ejector pin are provided at both ends of the workpiece.
[0037] Preferably, the rotating component includes a rotating motor, a first rotating wheel, a second rotating wheel, and a rotating belt. The rotating motor is fixed to the first support base through a mounting plate. The first rotating wheel is coaxially connected to the output shaft of the rotating motor. The second rotating wheel is coaxially connected to the end of the first ejector pin away from the workpiece. The rotating belt is sleeved on the first rotating wheel and the second rotating wheel at the same time.
[0038] By adopting the above technical solution, the ends of the first ejector pin and the second ejector pin are clamped into the positioning holes at both ends of the workpiece, and then the first ejector pin is controlled to rotate by the rotating motor, so as to drive the workpiece to rotate.
[0039] In summary, the present application includes the following beneficial technical effects: It can automatically realize the polishing operation, improve the consistency of polishing accuracy and polishing efficiency, reduce the labor intensity of operators, and reduce the harm to the operators' bodies caused by the polishing operation. Description of the Drawings
[0040] Figure 1 It is a schematic diagram of the overall structure of a high-efficiency polishing device after hiding the upper machine cover in the embodiment of the present application.
[0041] Figure 2 It is a schematic diagram of the overall structure of a high-efficiency polishing device from another perspective after hiding the upper machine cover in the embodiment of the present application.
[0042] Figure 3It is a schematic structural diagram of the positioning mechanism in the embodiment of the present application.
[0043] Figure 4 It is a schematic diagram showing the positional relationship among the auxiliary block, the positioning plate, the mating spring, and the support rod in the embodiment of the present application.
[0044] Figure 5 It is used in the embodiment of the present application to show Figure 2 The enlarged structural diagram at position A in
[0045] Figure 6 It is used in the embodiment of the present application to show Figure 2 The enlarged structural diagram at position B in
[0046] Figure 7 It is a schematic structural diagram of the polishing mechanism in the embodiment of the present application.
[0047] Figure 8 It is a schematic diagram showing the positional relationship between the driving component and the tensioning component in the embodiment of the present application.
[0048] Figure 9 It is a schematic structural diagram when the upper hood covers the workbench in the embodiment of the present application.
[0049] Explanation of reference numerals:
[0050] 1, workpiece; 2, workbench; 21, upper hood; 3, positioning mechanism; 31, positioning seat; 32, auxiliary block; 321, receiving groove; 322, mating spring; 323, support rod; 33, positioning plate; 331, movable hole; 34, blanking cylinder; 35, guide rail; 36, guide block; 4, clamping mechanism; 41, first pressing component; 411, first support seat; 412, first ejector pin; 413, second linear module; 414, first bellows protective cover; 415, first fixing plate; 416, first reduction motor; 42, second pressing component; 421, second support seat; 422, second ejector pin; 423, third linear module; 424, second bellows protective cover; 425, second fixing plate; 426, second reduction motor; 43, rotating component; 431, rotating motor; 432, first rotating wheel; 433, second rotating wheel; 434, rotating belt; 5, polishing mechanism; 51, receiving frame; 511, bottom plate; 512, frame body; 52, polishing belt; 53, driving component; 531, driving motor; 532, driving wheel; 533, synchronous belt; 54, tensioning component; 541, first tensioning wheel; 542, second tensioning wheel; 543, third tensioning wheel; 55, vibration motor; 56, mounting bracket; 6, first moving component; 61, first linear module; 62, protective frame; 63, pleated plate; 7, second moving component; 71, support frame; 72, connecting frame; 73, moving cylinder. Detailed implementation mode
[0051] The following will further elaborate on this application in conjunction with the attached Figures 1-9 drawings for a more detailed description.
[0052] An embodiment of this application discloses a high-efficiency polishing device.
[0053] Referring to Figures 1-9 , the high-efficiency polishing device includes a workbench 2. A positioning mechanism 3 for placing the workpiece 1, a clamping mechanism 4 for pressing against both ends of the workpiece 1 and driving the workpiece 1 to rotate, and a polishing mechanism 5 for polishing the workpiece 1 are provided on the workbench 2. The top surface of the workbench 2 includes a continuous flat surface and an inclined surface. The positioning mechanism 3 and the clamping mechanism 4 are arranged on the flat surface, and the polishing mechanism 5 is arranged on the inclined surface.
[0054] The positioning mechanism 3 includes a positioning seat 31. The positioning seat 31 is arranged on the workbench 2. The positioning seat 31 is hollow inside. Auxiliary blocks 32 are arranged at both ends inside the positioning seat 31. A positioning plate 33 is arranged on the top surface of each auxiliary block 32. An arc-shaped notch is arranged at the top of the positioning plate 33. Both ends of the workpiece 1 are located in the arc-shaped notch.
[0055] The positioning plate 33 is slidably connected to the auxiliary block 32 along the axial direction of the workpiece 1. A receiving groove 321 is arranged on the top surface of the auxiliary block 32. A matching spring 322 is arranged in the receiving groove 321. One end of the matching spring 322 is fixedly connected to the inner wall of the receiving groove 321, and the other end of the matching spring 322 is fixedly connected to the bottom end of the positioning plate 33. An activity hole 331 is opened at the bottom end of the positioning plate 33. A support rod 323 is horizontally arranged at the bottom end of the auxiliary block 32. The support rod 323 passes through the activity hole 331 and is slidably connected to the activity hole 331 to support the sliding of the positioning plate 33. An activity notch for the positioning plate 33 to move is opened on the top surface of the positioning seat 31. The activity notch penetrates both side walls in the length direction of the positioning seat 31.
[0056] A blanking cylinder 34 is arranged on the workbench 2. The cylinder body of the blanking cylinder 34 is arranged on the inclined surface of the workbench 2. One end of the blanking cylinder 34 is hinged to the workbench 2, and the other end of the blanking cylinder 34 is hinged to the positioning seat 31. The piston rod of the blanking cylinder 34 is connected to the positioning seat 31. A guide rail 35 is arranged on the workbench 2. Guide blocks 36 for cooperating with the guide rail 35 are arranged at both ends of the positioning seat 31. After the piston rod of the blanking cylinder 34 extends, the positioning seat 31 is pushed along the guide rail 35 in a direction away from the polishing mechanism 5 to facilitate the loading and unloading by the staff. After the piston rod of the blanking cylinder 34 retracts, the positioning seat 31 is pulled along the guide rail 35 in a direction close to the polishing mechanism 5, so that the workpiece 1 is located at the clamping mechanism 4.
[0057] The clamping mechanism 4 includes a first pressing component 41 and a second pressing component 42.
[0058] The first pressing component 41 includes a first support base 411 and a first ejector pin 412. The first ejector pin 412 is rotatably arranged in the first support base 411 through a first bearing. The first support base 411 is slidably arranged on the workbench 2 through a second linear module 413. The first support base 411 is fixedly connected to the slider of the second linear module 413. Two first bellows protective covers 414 are arranged on the workbench 2. Two first fixing plates 415 are arranged on the workbench 2. The two first fixing plates 415 are arranged at one end of the first bellows protective cover 414 away from the first support base 411. One end of the first bellows protective cover 414 is fixedly connected to the side wall of the first support base 411, and the other end of the first bellows protective cover 414 is fixedly connected to the first fixing plate 415. The two first bellows protective covers 414 expand and contract as the slider of the second linear module 413 moves. The lead screw of the second linear module 413 is covered in the first bellows protective cover 414. The motor of the second linear module 413 is located outside the first bellows protective cover 414. The output shaft of the motor of the second linear module 413 is connected to the lead screw of the second linear module 413 through a first reduction motor 416. The output shaft of the first reduction motor 416 penetrates into the first bellows protective cover 414 and is rotatably connected to the first bellows protective cover 414.
[0059] The second pressing component 42 includes a second support base 421 and a second ejector pin 422. The second ejector pin 422 is rotatably arranged in the second support base 421 through a second bearing. The second support base 421 is slidably arranged on the workbench 2 through a third linear module 423. The second support base 421 is fixedly connected to the slider of the third linear module 423. Two second bellows protective covers 424 are arranged on the workbench 2. Two second fixing plates 425 are arranged on the workbench 2. The two second fixing plates 425 are arranged at one end of the second bellows protective cover 424 away from the second support base 421. One end of the second bellows protective cover 424 is fixedly connected to the side wall of the second support base 421, and the other end of the second bellows protective cover 424 is fixedly connected to the second fixing plate 425. The two second bellows protective covers 424 expand and contract as the slider of the third linear module 423 moves. The lead screw of the third linear module 423 is covered in the second bellows protective cover 424. The motor of the third linear module 423 is located outside the second bellows protective cover 424. The output shaft of the motor of the third linear module 423 is connected to the lead screw of the third linear module 423 through a second reduction motor 426. The output shaft of the second reduction motor 426 penetrates into the second bellows protective cover 424 and is rotatably connected to the second bellows protective cover 424.
[0060] The first thimble 412 is rotated by the rotation assembly 43. The rotation assembly 43 includes a rotation motor 431, a first rotating wheel 432, a second rotating wheel 433, and a rotation belt 434. The rotation motor 431 is fixed to the first support base 411 through a mounting plate. The first rotating wheel 432 is coaxially connected to the output shaft of the rotation motor 431. The second rotating wheel 433 is coaxially connected to one end of the first thimble 412 away from the workpiece 1. The rotation belt 434 is sleeved on the first rotating wheel 432 and the second rotating wheel 433 at the same time and the rotation belt 434 remains taut.
[0061] Positioning holes for the corresponding engagement of the first thimble 412 and the second thimble 422 are provided at both ends of the workpiece 1. The ends of the first thimble 412 and the second thimble 422 are inserted into the positioning holes at both ends of the workpiece 1, and then the rotation of the first thimble 412 is controlled by the rotation motor 431 to drive the rotation of the workpiece 1. The positioning plate 33 provides support and positioning for the workpiece 1. When the first thimble 412 and the second thimble 422 move towards the workpiece 1, the positioning plate 33 moves along the workpiece 1 in cooperation with the spring 322. During the movement, the workpiece 1 moves with the movement of the first thimble 412 and the second thimble 422, and finally the first thimble 412 and the second thimble 422 automatically move to the positioning holes at both ends of the workpiece 1.
[0062] The polishing mechanism 5 includes a receiving frame 51, a polishing belt 52, a driving assembly 53, and a tensioning assembly 54. The polishing belt 52, the driving assembly 53, and the tensioning assembly 54 are all located inside the receiving frame 51. The polishing belt 52 is rotatably arranged inside the receiving frame 51. The driving assembly 53 is used to drive the rotation of the polishing belt 52, and the tensioning assembly 54 is used to tension the polishing belt 52.
[0063] The driving assembly 53 includes a driving motor 531 and a driving wheel 532. The driving motor 531 is installed inside the receiving frame 51. The driving wheel 532 is rotatably arranged inside the receiving frame 51. The driving wheel 532 is connected to the driving motor 531 through a synchronous belt 533. The synchronous belt 533 is sleeved on the output shaft of the driving motor 531 and the rotating shaft of the driving wheel 532 at the same time and the synchronous belt 533 remains taut.
[0064] The tensioning assembly 54 includes a first tensioning wheel 541, a second tensioning wheel 542, and a third tensioning wheel 543. The first tensioning wheel 541, the second tensioning wheel 542, and the third tensioning wheel 543 are all rotatably arranged inside the receiving frame 51. The first tensioning wheel 541, the second tensioning wheel 542, the third tensioning wheel 543, and the driving wheel 532 form a quadrilateral. The first tensioning wheel 541 and the second tensioning wheel 542 are close to the driving wheel 532 and are respectively located on both sides of the driving wheel 532 in the radial direction. The third tensioning wheel 543 is close to the workpiece 1. The polishing belt 52 is sleeved on the driving wheel 532, the first tensioning wheel 541, the second tensioning wheel 542, and the third tensioning wheel 543 at the same time. The driving motor 531 drives the driving wheel 532 to rotate through the synchronous belt 533, and the driving wheel 532 then drives the polishing belt 52 to rotate to achieve polishing.
[0065] A vibration motor 55 is arranged inside the accommodation frame 51. An installation bracket 56 is arranged on the output shaft of the vibration motor 55. The installation bracket 56 is in a C shape, and both ends of the installation bracket 56 are rotatably connected to both ends of the rotating shaft of the tension pulley III 543. The vibration motor 55 drives the tension pulley III 543 to vibrate, thereby driving the polishing belt 52 to vibrate, further improving the surface roughness of the workpiece 1. Moreover, different vibration frequencies can be set according to the surface roughness requirements of different workpieces 1.
[0066] Two groups of polishing mechanisms 5 are arranged along the length direction of the workpiece 1, and the two groups of polishing mechanisms 5 can polish the workpiece 1 simultaneously according to actual needs, further improving the polishing efficiency.
[0067] A first moving component 6 for driving the polishing mechanism 5 to move axially along the workpiece 1 is arranged on the workbench 2. The first moving component 6 includes a first linear module 61 and a protective frame 62. The lead screw and the slider of the first linear module 61 are both located inside the protective frame 62, and the motor of the first linear module 61 is located outside the protective frame 62. The output shaft of the motor of the first linear module 61 penetrates into the protective frame 62 and is rotatably connected to the protective frame 62. Two pleated plates 63 are arranged on the top surface of the protective frame 62. One end of the pleated plate 63 is fixedly connected to one end of the protective frame 62 in the length direction, and the other end of the pleated plate 63 is fixedly connected to the side wall of the slider of the first linear module 61. The two pleated plates 63 expand and contract as the slider of the first linear module 61 moves, so as to achieve a dust-proof effect.
[0068] The accommodation frame 51 includes a bottom plate 511 and a frame body 512. The two bottom plates 511 are simultaneously fixedly connected to the top surface of the slider of the first linear module 61, and the frame body 512 is slidably connected to the bottom plate 511.
[0069] Moving the two groups of polishing mechanisms 5 to the position where the workpiece 1 needs to be polished through the first linear module 61 can adapt to workpieces 1 of different lengths, expanding the applicable range of the polishing equipment.
[0070] A second moving assembly 7 for driving the polishing mechanism 5 to move radially along the workpiece 1 and making the polishing belt 52 abut against the position to be polished of the workpiece 1 is arranged on the workbench 2. One set of the second moving assemblies 7 corresponds to one set of the polishing mechanisms 5. Each set of the second moving assemblies 7 includes a support frame 71, a connecting frame 72 and a moving cylinder 73. The support frame 71 is fixed on the corresponding bottom plate 511, the connecting frame 72 is fixed on the corresponding frame body 512, the cylinder body of the moving cylinder 73 is arranged on the support frame 71, and the piston rod of the moving cylinder 73 is connected to the corresponding connecting frame 72. When polishing is required, the corresponding moving cylinder 73 is started to control the corresponding frame body 512 to move towards the workpiece 1 until the polishing belt 52 abuts against the position to be polished of the workpiece 1, which can adapt to workpieces 1 with different diameters, further expanding the applicable range of the polishing equipment. After the polishing operation is completed, the corresponding polishing mechanism 5 is controlled to move away from the workpiece 1 to avoid hindering the blanking of the workpiece 1.
[0071] An upper machine cover 21 is arranged above the workbench 2. The positioning mechanism 3, the clamping mechanism 4, the polishing mechanism 5, the first moving assembly 6 and the second moving assembly 7 are all located inside the upper machine cover 21, so as to reduce the dust and particles generated by polishing from entering the lungs of the operator and affecting the health of the operator.
[0072] The implementation principle of a high-efficiency polishing equipment in an embodiment of the present application is as follows:
[0073] The workpiece 1 is placed on the positioning mechanism 3, and then the two ends of the workpiece 1 are tightened by the clamping mechanism 4 and the workpiece 1 is driven to rotate. Then, the polishing mechanism 5 is moved to a proper position through the cooperation of the first moving assembly 6 and the second moving assembly 7, so that the polishing belt 52 abuts against the position to be polished of the workpiece 1. Finally, the polishing belt 52 is driven to rotate by the driving assembly 53 to realize an automatic polishing operation, improve the consistency of polishing accuracy and polishing efficiency, reduce the labor intensity of the operator, and reduce the harm of the polishing operation to the body of the operator.
[0074] The above are all the preferred embodiments of the present application, and the protection scope of the present application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A high-efficiency polishing device, characterized in that, Comprising: Workbench (2); Positioning mechanism (3), arranged on the workbench (2), and the positioning mechanism (3) is used for placing the workpiece (1); Clamping mechanism (4), arranged on the workbench (2), and the clamping mechanism (4) is used for pressing against both ends of the workpiece (1) and driving the workpiece (1) to rotate; Polishing mechanism (5), arranged on the workbench (2), and the polishing mechanism (5) includes a receiving frame (51), a polishing belt (52), a driving assembly (53) and a tensioning assembly (54). The polishing belt (52), the driving assembly (53) and the tensioning assembly (54) are all located inside the receiving frame (51). The polishing belt (52) is rotatably arranged inside the receiving frame (51). The driving assembly (53) is used for driving the polishing belt (52) to rotate, and the tensioning assembly (54) is used for tensioning the polishing belt (52); First moving assembly (6), arranged on the workbench (2), and the first moving assembly (6) is used for driving the polishing mechanism (5) to move axially along the workpiece (1); Second moving assembly (7), arranged on the workbench (2), and the second moving assembly (7) is used for driving the polishing mechanism (5) to move radially along the workpiece (1) so that the polishing belt (52) abuts against the position to be polished of the workpiece (1); Machine cover, covering the workbench (2), and the positioning mechanism (3), the clamping mechanism (4), the polishing mechanism (5), the first moving assembly (6) and the second moving assembly (7) are all located inside the upper machine cover (21).
2. The high-efficiency polishing equipment according to claim 1, wherein: The driving assembly (53) includes a driving motor (531) and a driving wheel (532). The driving motor (531) is installed inside the receiving frame (51). The driving wheel (532) is rotatably arranged inside the receiving frame (51). The driving wheel (532) is connected to the driving motor (531) through a synchronous belt (533). The synchronous belt (533) is simultaneously sleeved on the output shaft of the driving motor (531) and the rotating shaft of the driving wheel (532) and the synchronous belt (533) is kept taut; The tensioning assembly (54) includes a first tensioning wheel (541), a second tensioning wheel (542) and a third tensioning wheel (543). The first tensioning wheel (541), the second tensioning wheel (542) and the third tensioning wheel (543) are all rotatably arranged inside the receiving frame (51). The first tensioning wheel (541), the second tensioning wheel (542), the third tensioning wheel (543) and the driving wheel (532) form a quadrilateral. The first tensioning wheel (541) and the second tensioning wheel (542) are close to the driving wheel (532) and are respectively located on both sides of the driving wheel (532) in the radial direction. The third tensioning wheel (543) is arranged close to the workpiece (1). The polishing belt (52) is simultaneously sleeved on the driving wheel (532), the first tensioning wheel (541), the second tensioning wheel (542) and the third tensioning wheel (543).
3. The high-efficiency polishing equipment according to claim 2, characterized in that: A vibration motor (55) is arranged inside the accommodation frame (51). An installation bracket (56) is arranged on the output shaft of the vibration motor (55). The installation bracket (56) is in a C shape, and both ends of the installation bracket (56) are rotatably connected to both ends of the rotating shaft of the tension pulley three (543).
4. The high-efficiency polishing equipment according to claim 1, characterized in that: Two groups of the polishing mechanisms (5) are arranged along the length direction of the workpiece (1).
5. The high-efficiency polishing device according to claim 1, wherein: The first moving assembly (6) includes a first linear module (61) and a protective frame (62). The lead screw and the slider of the first linear module (61) are both located inside the protective frame (62), and the motor of the first linear module (61) is located outside the protective frame (62). The output shaft of the motor of the first linear module (61) penetrates into the protective frame (62) and is rotatably connected to the protective frame (62). Two pleated plates (63) are arranged on the top surface of the protective frame (62). One end of the pleated plate (63) is fixedly connected to one end of the protective frame (62) in the length direction, and the other end of the pleated plate (63) is fixedly connected to the side wall of the slider of the first linear module (61). The two pleated plates (63) expand and contract as the slider of the first linear module (61) moves; The accommodation frame (51) includes a bottom plate (511) and a frame body (512). The two bottom plates (511) are simultaneously fixedly connected to the top surface of the slider of the first linear module (61), and the frame body (512) is slidably connected to the bottom plate (511).
6. The high-efficiency polishing device according to claim 5, wherein: One group of the second moving assemblies (7) corresponds to one group of the polishing mechanisms (5). Each group of the second moving assemblies (7) includes a support frame (71), a connecting frame (72), and a moving cylinder (73). The support frame (71) is fixed on the corresponding bottom plate (511), the connecting frame (72) is fixed on the corresponding frame body (512), the cylinder body of the moving cylinder (73) is arranged on the support frame (71), and the piston rod of the moving cylinder (73) is connected to the corresponding connecting frame (72).
7. The high-efficiency polishing device according to claim 1, characterized in that: The positioning mechanism (3) includes a positioning seat (31). The positioning seat (31) is arranged on the workbench (2). The positioning seat (31) is hollow inside. Auxiliary blocks (32) are arranged at both ends inside the positioning seat (31). A positioning plate (33) is arranged on the top surface of each auxiliary block (32). An arc-shaped notch is arranged at the top of the positioning plate (33). Both ends of the workpiece (1) are located in the arc-shaped notch; The positioning plate (33) is slidably connected to the auxiliary block (32) along the axial direction of the workpiece (1). A receiving groove (321) is provided on the top surface of the auxiliary block (32). A mating spring (322) is arranged in the receiving groove (321). One end of the mating spring (322) is fixedly connected to the inner wall of the receiving groove (321), and the other end of the mating spring (322) is fixedly connected to the bottom end of the positioning plate (33). An activity hole (331) is formed at the bottom end of the positioning plate (33). A support rod (323) is arranged at the bottom end of the auxiliary block (32). The support rod (323) passes through the activity hole (331) and is slidably connected to the activity hole (331). An activity notch for the positioning plate (33) to move is formed on the top surface of the positioning seat (31), and the activity notch penetrates through the two side walls in the length direction of the positioning seat (31).
8. The high-efficiency polishing device according to claim 7, wherein: A blanking cylinder (34) is arranged on the workbench (2). The piston rod of the blanking cylinder (34) is connected to the positioning seat (31). A guide rail (35) is arranged on the workbench (2). Guide blocks (36) for cooperating with the guide rail (35) are arranged at both ends of the positioning seat (31). After the piston rod of the blanking cylinder (34) extends out, the positioning seat (31) is pushed along the guide rail (35) in a direction away from the polishing mechanism (5).
9. The high-efficiency polishing equipment according to claim 1, characterized in that: The clamping mechanism (4) includes a first pressing component (41) and a second pressing component (42). The first pressing component (41) includes a first support seat (411) and a first ejector pin (412). The first ejector pin (412) is rotatably arranged in the first support seat (411) through a first bearing. The first support seat (411) is slidably arranged on the workbench (2) through a second linear module (413). The first support seat (411) is fixedly connected to the slider of the second linear module (413). Two first bellows protective covers (414) are arranged on the workbench (2). Two first fixing plates (415) are arranged on the workbench (2). The two first fixing plates (415) are arranged at one end of the first bellows protective cover (414) away from the first support seat (411). One end of the first bellows protective cover (414) is fixedly connected to the side wall of the first support seat (411), and the other end of the first bellows protective cover (414) is fixedly connected to the first fixing plate (415). The two first bellows protective covers (414) expand and contract as the slider of the second linear module (413) moves. The lead screw of the second linear module (413) is arranged in the first bellows protective cover (414), and the motor of the second linear module (413) is located outside the first bellows protective cover (414). The output shaft of the motor of the second linear module (413) is connected to the lead screw of the second linear module (413) through a first reduction motor (416). The output shaft of the first reduction motor (416) penetrates into the first bellows protective cover (414) and is rotatably connected to the first bellows protective cover (414). The second pressing component (42) includes a second support base (421) and a second ejector pin (422). The second ejector pin (422) is rotatably arranged in the second support base (421) through a second bearing. The second support base (421) is slidably arranged on the workbench (2) through a third linear module (423). The second support base (421) is fixedly connected to the slider of the third linear module (423). Two second bellows protective covers (424) are arranged on the workbench (2). Two second fixing plates (425) are arranged on the workbench (2). The two second fixing plates (425) are arranged at one end of the second bellows protective cover (424) away from the second support base (421). One end of the second bellows protective cover (424) is fixedly connected to the side wall of the second support base (421). The other end of the second bellows protective cover (424) is fixedly connected to the second fixing plate (425). The two second bellows protective covers (424) expand and contract as the slider of the third linear module (423) moves. The lead screw of the third linear module (423) is covered in the second bellows protective cover (424). The motor of the third linear module (423) is located outside the second bellows protective cover (424). The output shaft of the motor of the third linear module (423) is connected to the lead screw of the third linear module (423) through a second reduction motor (426). The output shaft of the second reduction motor (426) penetrates into the second bellows protective cover (424) and is rotatably connected to the second bellows protective cover (424). The first ejector pin (412) rotates through a rotating component (43). Positioning holes for corresponding clamping of the first ejector pin (412) and the second ejector pin (422) are provided at both ends of the workpiece (1).
10. The high-efficiency polishing equipment according to claim 9, wherein: The rotating component (43) includes a rotating motor (431), a first rotating wheel (432), a second rotating wheel (433), and a rotating belt (434). The rotating motor (431) is fixed to the first support base (411) through a mounting plate. The first rotating wheel (432) is coaxially connected to the output shaft of the rotating motor (431). The second rotating wheel (433) is coaxially connected to the end of the first ejector pin (412) away from the workpiece (1). The rotating belt (434) is sleeved on the first rotating wheel (432) and the second rotating wheel (433) at the same time.