Mute noise-reduction machine for weaving rough bamboo mat

Abstract

The utility model relates to a mute and noise-reducing webbing weaving machine, which is characterized in that in the weaving process of the webbing weaving machine, a transmission component with mute and noise-reducing functions is used in a weaving mechanism, the transmission component adopts the combined action of a bearing and a cam, the transmission structure of the weaving mechanism is optimized, the mechanical friction and vibration can be effectively reduced, and the service life of the weaving mechanism is prolonged. Therefore, the noise in the operation process is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of rattan weaving machines, and more specifically, it relates to a rattan weaving machine with noise reduction and noise elimination functions. Background Art

[0002] At present, due to unreasonable design of the transmission structure or improper selection of materials, the rattan weaving machines on the market generate relatively large noise during operation, seriously affecting the working environment. For example, a new type of fully automatic rattan weaving machine with the patent publication number CN218748348U uses a roller shaft transmission method, which will generate relatively large noise during the production process and affect the production environment. Therefore, there is an urgent need for a rattan weaving machine with novel structure and low noise to improve the user experience. Content of the Utility Model

[0003] Aiming at the deficiencies of the existing technology, the purpose of the present utility model is to provide a rattan weaving machine with noise reduction and noise elimination functions to solve the problems existing in the above background art.

[0004] The above technical purpose of the present utility model is achieved through the following technical solutions: A rattan weaving machine with noise reduction and noise elimination functions, including a machine base; on the machine base, there are provided: a feeding mechanism for conveying rattan to the machine base, a feeding mechanism for receiving the rattan conveyed by the feeding mechanism and conveying it, a weaving mechanism for receiving the rattan conveyed by the feeding mechanism and weaving it into a rattan mat and then conveying it, and a discharging mechanism for conveying the rattan mat woven by the weaving mechanism out; on the weaving mechanism, there is provided a transmission component for reducing the noise during the rattan weaving work of the weaving machine.

[0005] Optionally, the weaving mechanism includes: at least one sorting and arranging member for sorting and arranging the conveyed rattan, a first conveying roller for conveying the sorted rattan, a conveying member for conveying the weaving strips, a weaving roller for mixing and weaving the rattan conveyed by the first conveying roller and the weaving strips conveyed by the conveying member and then conveying it, a second conveying roller for receiving the woven rattan mat and then conveying it, and a first driving component; the sorting and arranging member is detachably connected to the machine base; a number of convex teeth are provided on the sorting and arranging member; the number of convex teeth cooperate with the sorting and arranging member to form a number of sorting grooves for accommodating one rattan; the first conveying roller is rotatably connected to the machine base; the conveying member is detachably connected to the inner walls on both sides of the machine base; the weaving roller is rotatably connected to the machine base; the first driving component is detachably connected to the machine base; the output end of the first driving component is fixedly connected to one end of the transmission component; the other end of the transmission component is in transmission connection with the weaving roller; the second conveying roller is rotatably connected to the machine base.

[0006] Optionally, the transmission assembly includes: a mounting disk, a cam, and a noise reduction bearing; the mounting disk is slidably sleeved on the knitting roller; the noise reduction bearing is fixedly connected to the knitting roller and is located within the mounting disk; one end of the cam is fixedly connected to the first driving assembly, and the other end is in transmission connection with the noise reduction bearing; the cam is received within the mounting disk.

[0007] Optionally, the first driving assembly includes: a first driving member; the first driving member is detachably connected to the machine base; the output end of the first driving member is fixedly connected to the cam.

[0008] Optionally, the feeding mechanism includes: at least one feeding roller and a second driving member for driving the feeding roller to rotate; the feeding roller is rotatably connected to the machine base; the second driving member is detachably connected to the machine base; the output end of the second driving member is in transmission connection with the feeding roller.

[0009] Optionally, the material feeding mechanism includes: at least one material feeding roller and a third driving member for driving the material feeding roller to rotate; the material feeding roller is rotatably connected to the machine base; the third driving member is detachably connected to the machine base; the output end of the third driving member is in transmission connection with the material feeding roller.

[0010] Optionally, the discharging mechanism includes: at least one discharging roller and a fourth driving member for driving the discharging roller to rotate; the discharging roller is rotatably connected to the machine base; the fourth driving member is detachably connected to the machine base; the output end of the fourth driving member is in transmission connection with the discharging roller.

[0011] Optionally, a shock absorption assembly for reducing the overall vibration during the operation of the machine base is further provided on the machine base; the shock absorption assembly includes a support pad made of an elastic material and a shock absorption footrest; both the support pad and the shock absorption footrest are detachably connected to the machine base.

[0012] Optionally, at least one protective cover is further included; the protective cover is detachably connected to the machine base to reduce the impact of splashes and noise during the knitting process on the operator.

[0013] In summary, the present utility model has the following beneficial effects:

[0014] 1. During the knitting operation of the machine, by using a transmission assembly with a silent noise reduction function in the knitting mechanism, the transmission assembly combines the bearing and the cam to optimize the transmission structure of the knitting mechanism, effectively reducing mechanical friction and vibration, thereby reducing the noise during the operation process; the operator can enjoy a significant noise reduction effect during the knitting process, improving the comfort of the working environment. At the same time, the simplicity and efficiency of the structural design ensure the applicability and reliability of the equipment in various environments. Brief Description of the Drawings

[0015] Figure 1 is a schematic diagram of the main structure of the present utility model;

[0016] Figure 2 is a side view schematic diagram of the main structure of the present utility model;

[0017] Figure 3 is a sectional view schematic diagram of the main structure of the present utility model;

[0018] Figure 4 is Figure 1 a specific structure schematic diagram of part A in

[0019] In the figure: 1, machine base; 2, feeding mechanism; 21, feeding roller; 22, second driving member; 3, feeding mechanism; 31, feeding roller; 32, third driving member; 4, knitting mechanism; 41, sorting member; 411, convex teeth; 412, sorting groove; 42, first conveying roller; 43, knitting roller; 44, second conveying roller; 45, transmission assembly; 451, cam; 452, mounting disc; 46, first driving assembly; 461, first driving member; 47, conveying member; 5, discharging mechanism; 51, discharging roller; 52, fourth driving member; 6, supporting pad; 7, shock-absorbing footrest. Detailed Description of the Preferred Embodiments

[0020] In order to make the objectives, features and advantages of the present utility model more obvious and understandable, the following provides a detailed description of the specific embodiments of the present utility model with reference to the accompanying drawings. Several embodiments of the present utility model are shown in the drawings. However, the present utility model can be implemented in many different forms and is not limited to the embodiments described herein.

[0021] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "connection", "fixation" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. The terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of such features.

[0022] In the present utility model, unless otherwise clearly specified and defined, the first feature being "above" or "below" the second feature may include direct contact between the first and second features, or may also include the situation where the first and second features are not in direct contact but are in contact through additional features therebetween. Moreover, the first feature being "above", "over" and "on top of" the second feature includes the first feature being directly above and obliquely above the second feature, or merely indicating that the first feature has a higher horizontal height than the second feature. The first feature being "below", "under" and "beneath" the second feature includes the first feature being directly below and obliquely below the second feature, or merely indicating that the first feature has a lower horizontal height than the second feature. Terms such as "vertical", "horizontal", "left", "right", "above", "below" and similar expressions are only for the purpose of illustration, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation to the present utility model.

[0023] The present utility model will be described in detail below in conjunction with the accompanying drawings and embodiments.

[0024] The present utility model provides a rattan weaver for noise reduction, as Figure 1 shown, which includes a machine base 1; arranged on the machine base 1 are: a feeding mechanism 2 for conveying rattan to the machine base 1, a feeding mechanism 3 for receiving the rattan conveyed by the feeding mechanism 2 and conveying it, a weaving mechanism 4 for receiving the rattan conveyed by the feeding mechanism 3, weaving it into a rattan mat and then conveying it, and a discharging mechanism 5 for conveying the rattan mat woven by the weaving mechanism 4 out; arranged on the weaving mechanism 4 is a transmission assembly 45 for reducing the noise during the weaving work of the weaver.

[0025] Specifically, during the process of using the weaver for weaving, the rattan is conveyed into the machine base 1 through the feeding mechanism 2 to complete the feeding process of the rattan. After the feeding mechanism 3 receives the rattan conveyed by the feeding mechanism 2, it conveys the rattan to the weaving mechanism 4. In the weaving mechanism 4, after the rattan is sorted out, it is mixed and woven with the weaving strips to form a finished rattan mat. The woven rattan mat is conveyed to the discharging mechanism 5, and the finished rattan mat is conveyed out of the machine base 1 by the discharging mechanism 5 to complete the weaving. Compared with the traditional weaving mechanism 4, the weaving mechanism 4 in the present utility model adopts a new transmission assembly 45, which can achieve a certain degree of noise reduction during the weaving process. The operator can enjoy a significant noise reduction effect during the weaving process, improving the comfort of the working environment.

[0026] Further, the weaving mechanism 4 includes: at least one sorting member 41 for sorting and arranging the conveyed rattan, a first conveying roller 42 for conveying the sorted rattan, a conveying member 47 for conveying the weaving strips, a weaving roller 43 for conveying the woven rattan and the weaving strips conveyed by the conveying member 47 after mixing and weaving, a second conveying roller 44 for receiving the woven rattan mat and conveying it, and a first driving assembly 46; the sorting member 41 is detachably connected to the machine base 1; a number of convex teeth 411 are provided on the sorting member 41; the number of convex teeth 411 cooperate with the sorting member 41 to form a number of sorting grooves 412 for accommodating one rattan; the first conveying roller 42 is rotatably connected to the machine base 1; the conveying member 47 is detachably connected to the inner walls on both sides of the machine base 1; the weaving roller 43 is rotatably connected to the machine base 1; the first driving assembly 46 is detachably connected to the machine base 1; the output end of the first driving assembly 46 is fixedly connected to one end of the transmission assembly 45; the other end of the transmission assembly 45 is in transmission connection with the weaving roller 43; the second conveying roller 44 is rotatably connected to the machine base 1.

[0027] Specifically, the rattan conveyed into the weaving mechanism 4 by the feeding mechanism 2 will first pass through the sorting member 41 in the weaving mechanism 4. The sorting member 41 is provided with sorting grooves 412 for accommodating one rattan. After the rattan passes through the sorting grooves 412 one by one, it is sorted and arranged, facilitating subsequent weaving processes. The weaving strips (such as black bamboo strips, rattan strips, etc.) are vertically inserted between the sorted rattan by the weaving member, and the mixed weaving strips and rattan are mixed and woven by the weaving roller 43 to form a finished rattan mat. The formed finished rattan mat is flattened by the second conveying roller 44 and then conveyed into the discharging mechanism 5.

[0028] Specifically, the first conveying roller 42 and the second conveying roller 44 are driven passively; when conveying the sorted rattan, the first conveying roller 42 plays a guiding role to accurately convey it to the weaving roller 43; when the woven rattan mat moves out of the weaving roller 43, the second conveying roller 44 guides it to the discharging mechanism 5, thereby achieving the effect of conveying the product out of the machine base 1.

[0029] Specifically, as Figure 4 shown, the conveying member 47 is provided with a feeding port for adding weaving strips and a material conveying port for conveying the weaving strips, and the feeding port and the material conveying port are communicated with each other.

[0030] Further, the transmission assembly 45 includes: a mounting disc 452, a cam 451, and a noise reduction bearing; the mounting disc 452 is slidably sleeved on the braiding roller 43; the noise reduction bearing is fixedly connected to the braiding roller 43 and is located within the mounting disc 452; one end of the cam 451 is fixedly connected to the first driving assembly 46, and the other end is in transmission connection with the noise reduction bearing; the cam 451 is received within the mounting disc 452.

[0031] Specifically, the combination of a noise reduction bearing made of a high-precision and low-noise material and a cam 451 made of a wear-resistant material makes the power transmission smoother, reduces friction and vibration, and thus reduces the noise level; both the cam 451 and the noise reduction bearing are received within the mounting disc 452, which can effectively reduce the influence of dust, water vapor, etc., and further increase the service life.

[0032] Further, the first driving assembly 46 includes: a first driving member 461; the first driving member 461 is detachably connected to the machine base 1; the output end of the first driving member 461 is fixedly connected to the cam 451.

[0033] Specifically, the output end of the first driving member 461 is in transmission connection with the cam 451, so that the rotation and braiding of the braiding roller 43 are driven through the transmission of the cam 451 and the noise reduction bearing.

[0034] Optionally, the first driving member 461 can be a stepping motor, an oil cylinder, an electric cylinder, etc. with a driving function. In this embodiment, a stepping motor is selected.

[0035] Further, the feeding mechanism 2 includes: at least one feeding roller 21 and a second driving member 22 for driving the feeding roller 21 to rotate; the feeding roller 21 is rotatably connected to the machine base 1; the second driving member 22 is detachably connected to the machine base 1; the output end of the second driving member 22 is in transmission connection with the feeding roller 21.

[0036] Specifically, the second driving member 22 drives the feeding roller 21 to convey the rattan, and conveys the rattan into the machine base 1; the feeding roller 21 can be increased according to the actual use scenario and production efficiency to increase the feeding speed to meet the actual production requirements.

[0037] Optionally, the second driving member 22 can be a stepping motor, an oil cylinder, an electric cylinder, etc. with a driving function. In this embodiment, a stepping motor is selected.

[0038] Further, the feeding mechanism 3 includes: at least one feeding roller 31 and a third driving member 32 for driving the feeding roller 31 to rotate; the feeding roller 31 is rotatably connected to the machine base 1; the third driving member 32 is detachably connected to the machine base 1; the output end of the second driving member 22 is in transmission connection with the feeding roller 31.

[0039] Specifically, the rattan conveyed by the feeding roller 21 is conveyed into the weaving mechanism 4 by driving the feeding roller 31 through the third driving member 32; the feeding rollers 31 can be increased according to the actual use scenario and production efficiency to increase the feeding speed to meet the actual production requirements.

[0040] Optionally, the third driving member 32 can be a stepping motor, an oil cylinder or an electric cylinder with a driving function, etc. In this embodiment, a stepping motor is selected.

[0041] Further, the discharging mechanism 5 includes: at least one discharging roller 51 and a fourth driving member 52 for driving the discharging roller 51 to rotate; the discharging roller 51 is rotatably connected to the machine base 1; the fourth driving member 52 is detachably connected to the machine base 1; the output end of the fourth driving member 52 is in transmission connection with the discharging roller 51.

[0042] Specifically, the woven finished rattan mat is conveyed outside the machine base 1 by driving the discharging roller 51 through the fourth driving member 52 to complete the production and weaving process; the discharging rollers 51 can be increased according to the actual use scenario and production efficiency to increase the feeding speed to meet the actual production requirements.

[0043] Optionally, the fourth driving member 52 can be a stepping motor, an oil cylinder or an electric cylinder with a driving function, etc. In this embodiment, a stepping motor is selected.

[0044] Further, a shock-absorbing assembly is further provided on the machine base 1 for reducing the overall vibration during the working process of the machine base 1; the shock-absorbing assembly includes a support pad 6 made of an elastic material and a shock-absorbing footrest 7; both the support pad 6 and the shock-absorbing footrest 7 are detachably connected to the machine base 1.

[0045] Specifically, the noise caused by the overall vibration of the machine base 1 can be reduced to a certain extent through the support pad 6 and the shock-absorbing footrest 7, achieving a further sound insulation and noise reduction effect.

[0046] Further, at least one protective cover is further included; the protective cover is detachably connected to the machine base 1 to reduce the impact of flying objects and noise during the weaving process on the operator.

[0047] In this embodiment, the control method involved in the above steps is an external controller, which can respectively control the driving powers of the first driving member 461, the second driving member 22, the third driving member 32 and the fourth driving member 52, so as to respectively control the rotation speed of the weaving roller 43, the rotation speed of the feeding roller 21, the rotation speed of the material feeding roller 31 and the speed of the discharging roller 51, so that the operator can adjust the production efficiency of the mat machine according to the actual production requirements, thereby controlling the weaving speed and the generated noise, and further adapting to the specific working scenario.

[0048] In the specific implementation process, the rattan to be woven is conveyed to the machine base 1 through the feeding roller 21. The second driving member 22 drives the feeding roller 21 to convey it to the material feeding roller 31. The third driving member 32 drives the material feeding roller 31 to guide the rattan strip by strip into the alignment groove 412 on the aligning member 41. After the rattan to be woven meets the weaving requirements after alignment, it is conveyed to the weaving roller 43 after being guided by the first conveying roller 42. During the conveying process, the conveying members 47 on both sides of the machine base 1 convey the weaving strips and vertically insert them between the rattan to be woven. After the insertion is completed, the first driving member 461 drives the weaving roller 43 to flatten and mix the weaving strips and the rattan to form a finished rattan mat. Then, the finished rattan mat is orderly conveyed to the discharging roller 51 after being pressed and sorted by the second conveying roller 44. The fourth driving member 52 then drives the discharging roller 51 to convey the woven finished rattan mat out of the machine base 1, completing the process of weaving the rattan mat.

[0049] For a silent and noise-reducing mat weaving machine of the present utility model, during the mat weaving process of the mat machine, by using a transmission assembly 45 with a silent and noise-reducing function in the weaving mechanism 4, the transmission assembly 45 combines a bearing and a cam 451 to optimize the transmission structure of the weaving mechanism 4, which can effectively reduce mechanical friction and vibration, thereby reducing the noise during the operation process; the operator can enjoy a significant noise reduction effect during the weaving process, improving the comfort of the working environment. At the same time, the simplicity and efficiency of the structural design ensure the applicability and reliability of the equipment in various environments.

[0050] The above are only the preferred embodiments of the present utility model. The protection scope of the present utility model is not limited to the above embodiments. All technical solutions falling within the idea of the present utility model belong to the protection scope of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, several improvements and refinements made without departing from the principle of the present utility model should also be regarded as within the protection scope of the present utility model.

Claims

1. A woven bamboo mat machine with noise reduction and silence function, characterized in that, Comprising a machine base; On the machine base, there are provided: a feeding mechanism for conveying rattan to the machine base, a feeding mechanism for receiving the rattan conveyed by the feeding mechanism and conveying it, a weaving mechanism for receiving the rattan conveyed by the feeding mechanism and weaving it into a rattan mat and then conveying it, and a discharging mechanism for conveying the woven rattan mat out by the weaving mechanism; On the weaving mechanism, there is provided a transmission component for reducing the noise during the weaving work of the rattan machine.

2. A silent and noise-reducing rattan weaving machine according to claim 1, characterized in that, The weaving mechanism includes: at least one sorting part for sorting and arranging the conveyed rattan, a first conveying roller for conveying the sorted rattan, a conveying part for conveying the weaving strips, a weaving roller for mixing and weaving the rattan conveyed by the first conveying roller and the weaving strips conveyed by the conveying part and then conveying it, a second conveying roller for receiving the woven rattan mat and then conveying it, and a first driving component; The sorting part is detachably connected to the machine base; several convex teeth are provided on the sorting part; the several convex teeth cooperate with the sorting part to form several sorting grooves for accommodating one rattan strip; The first conveying roller is rotatably connected to the machine base; the conveying part is detachably connected to the inner walls on both sides of the machine base; The weaving roller is rotatably connected to the machine base; the first driving component is detachably connected to the machine base; the output end of the first driving component is fixedly connected to one end of the transmission component; the other end of the transmission component is in transmission connection with the weaving roller; The second conveying roller is rotatably connected to the machine base.

3. A weaving machine with noise reduction and silence, according to claim 2, characterized in that The transmission component includes: a mounting disc, a cam, and a noise reduction bearing; The mounting disc is slidably sleeved on the weaving roller; the noise reduction bearing is fixedly connected to the weaving roller and is located inside the mounting disc; one end of the cam is fixedly connected to the first driving component, and the other end is in transmission connection with the noise reduction bearing; the cam is accommodated inside the mounting disc.

4. A woven mat machine with noise reduction according to claim 3, characterized in that, The first driving component includes: a first driving member; the first driving member is detachably connected to the machine base; the output end of the first driving member is fixedly connected to the cam.

5. A woven mat machine with noise reduction and silencing according to claim 1, characterized in that, The feeding mechanism includes: at least one feeding roller and a second driving member for driving the feeding roller to rotate; The feeding roller is rotatably connected to the machine base; the second driving member is detachably connected to the machine base; the output end of the second driving member is in transmission connection with the feeding roller.

6. The braiding machine for noise reduction according to claim 1, characterized in that, The feeding mechanism includes: at least one feeding roller and a third driving member for driving the feeding roller to rotate; The feeding roller is rotatably connected to the machine base; the third driving member is detachably connected to the machine base; the output end of the third driving member is in transmission connection with the feeding roller.

7. A silent and noise-reducing weaving machine according to claim 1, characterized in that, The discharging mechanism includes: at least one discharging roller and a fourth driving member for driving the discharging roller to rotate; The discharging roller is rotatably connected to the machine base; the fourth driving member is detachably connected to the machine base; the output end of the fourth driving member is in transmission connection with the discharging roller.

8. A weaving machine with noise reduction and silencing according to claim 1, characterized in that, On the machine base, there is also provided: a shock absorption component for reducing the overall vibration during the working process of the machine base; the shock absorption component includes a support pad made of an elastic material and a shock absorption footrest; Both the support pad and the shock absorption footrest are detachably connected to the machine base.

9. A silent and noise-reducing rattan weaving machine according to claim 1, characterized in that, It further includes at least one protective cover; the protective cover is detachably connected to the machine base to reduce the impact of splashes and noise during the knitting process on the operator.

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