Automatic film pasting material-saving device for lenses
Through the lens automatic film sticking device combined with the frame plate and cavity plate, the synchronization belt and motor control is used to solve the problem of waste of materials during the lens sticking process, and realizes automatic operation and cost savings.
Patent Information
- Application Number
- CN202421812174.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The existing automatic film patching equipment is seriously wasted when applying film to lenses, resulting in increased costs.
The lens automatic filming device is adopted that combines the frame plate and the cavity plate. The size of the protective film is automatically adjusted according to the lens size using a movable synchronization belt and motor control.
The automatic operation of lens film is realized, reducing waste of material film, reducing production costs, and improving the stability and convenience of film.
Smart Images

Figure CN223058370U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a material-saving device for automatically pasting films on lenses, belonging to the field of automatic lens production. Background Art
[0002] When producing multifocal lenses, a protective film needs to be pasted on the side of the lens that does not need to be processed, and it is used in subsequent processes such as mounting the lens on the tray, processing, and polishing, so as to ensure that there is no wear during the processing.
[0003] In view of the above-mentioned prior art, the inventor found that the material film sent out by the existing automatic film pasting equipment is constant when pasting films on each lens, thus causing waste of the material film and greatly increasing the cost. Summary of the Utility Model
[0004] In order to solve the above technical problems, the present application provides a material-saving device for automatically pasting films on lenses.
[0005] The material-saving device for automatically pasting films on lenses provided by the present application adopts the following technical solutions:
[0006] A material-saving device for automatically pasting films on lenses, comprising:
[0007] A frame plate, which is formed as a metal sheet metal part;
[0008] A cavity plate, which is arranged on one side of the frame plate and fixedly connected to the surface of the frame plate. A cavity penetrating along its thickness direction is arranged in the cavity plate for placing the lens to be pasted with a film;
[0009] A film pasting assembly, at least a part of which is arranged on the side of the cavity plate away from the frame plate. The film pasting assembly is provided with two synchronous belts that can move along the length direction of the cavity plate. The two synchronous belts are arranged oppositely and the distance between the two synchronous belts is greater than the diameter of the lens.
[0010] Through the above technical solutions, the present application selects an effective combination of the film pasting assembly and the cavity plate to automatically paste a film on the surface of the lens. The structure of this mechanism is simple, easy to install, low in cost, and high in practicability. During use, the size of the required protective film can be determined according to the material and achieved by controlling the motor, so as to achieve the purpose of saving the material film.
[0011] Further, the film pasting assembly includes:
[0012] Four ear plates, two of the ear plates are arranged oppositely and form a set of ear plate assemblies. The two sets of oppositely arranged ear plate assemblies are respectively arranged at both ends of the frame plate. One end of each ear plate is fixedly connected to the frame plate and is provided with an installation groove penetrating along its thickness direction;
[0013] Two synchronous belt driven wheels, the two synchronous belt driven wheels are oppositely arranged in the mounting grooves of two groups of ear plate assemblies, and the two synchronous belt driven wheels can move circumferentially along their axial directions;
[0014] A synchronous belt, the synchronous belt is respectively wound around two oppositely arranged synchronous belt driven wheels, the synchronous belt can move along with the movement of the synchronous belt driven wheels, and at least a part of the synchronous belt is arranged above the side of the cavity plate away from the frame plate.
[0015] Furthermore, the film pasting assembly further includes:
[0016] A mounting plate, the mounting plate is arranged on the side of the frame plate away from the cavity plate and is formed as a metal alloy plate;
[0017] A plurality of optical axis struts, each optical axis strut is formed as a rod-shaped member, one end is fixedly connected to the frame plate, and the other end is fixedly connected to the mounting plate;
[0018] Two reinforcing plates, the two reinforcing plates are oppositely arranged and fixedly connected to the mounting plate, and a driving device is arranged between the two reinforcing plates.
[0019] Through the above technical solutions, the present application further optimizes the structure of the film pasting assembly. By means of the ear plates, the stability of the synchronous belt movement is improved. With the structural optimization of the mounting plate and the optical axis struts, the overall stability performance and convenience performance of film pasting are further improved. Under the action of the synchronous belt, the operation of automatic film pasting is realized.
[0020] Furthermore, the driving device includes:
[0021] A motor, the motor body is arranged below the two reinforcing plates and fixedly connected to the reinforcing plates;
[0022] A driving gear, the driving gear is arranged between the two reinforcing plates and fixedly connected to one end of the motor, so that it can move circumferentially under the drive of the motor;
[0023] A driven gear, the driven gear is arranged at one end of the driving gear and meshed with the driving gear;
[0024] A synchronous belt driving wheel, the synchronous belt driving wheel is fixedly connected to the driven gear through a synchronous belt driving shaft, the synchronous belt driving wheel moves along with the movement of the driven gear, and the synchronous belt is sleeved on the synchronous belt driving wheel to drive the synchronous belt to move while rotating itself.
[0025] Furthermore, two through grooves are provided on the mounting plate, and the width of the through grooves is not less than the spacing of the synchronous belt.
[0026] In summary, the present application includes at least one of the following beneficial technical effects:
[0027] 1. The present application selects an effective combination of a film - sticking component and a cavity plate to automatically stick a film on the surface of a lens. This mechanism has a simple structure, is easy to install, has a low cost, and high practicability. During use, the size of the protective film required can be determined according to the material and achieved by controlling the motor, thereby achieving the purpose of saving the film material.
[0028] 2. The present application further optimizes the structure of the film - sticking component. By improving the stability of the synchronous belt movement through the ear plates, and further optimizing the structure of the mounting plate and the optical axis support pillars, the overall film - sticking stability performance and convenience performance are further improved. Under the action of the synchronous belt, the operation of automatic film - sticking is realized. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 is a schematic structural diagram of the lens automatic film - sticking and material - saving device of the embodiment of the present application.
[0030] Figure 2 is a schematic structural diagram of the driving device in the lens automatic film - sticking and material - saving device of the embodiment of the present application.
[0031] Description of the reference numerals: 1, frame plate; 2, cavity plate; 3, film - sticking component; 31, ear plate; 311, mounting groove; 32, synchronous belt driven wheel; 33, synchronous belt; 34, mounting plate; 341, through - slot; 35, optical axis support pillar; 36, reinforcing plate; 37, driving device; 371, motor; 372, driving gear of the driving wheel; 373, driving gear; 374, synchronous belt driving wheel. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0032] The following further describes the present application in detail Figure 1-2 with reference to the accompanying drawings.
[0033] As Figure 1-2 , a lens automatic film - sticking and material - saving device includes a frame plate 1 in the shape of an alloy plate member. Four optical axis support pillars 35 are provided at the bottom of the frame plate 1 to be fixedly connected with the mounting plate 34 to support the frame plate 1. On both sides of the frame plate 1, two pairs of ear plate 31 assemblies are respectively fixedly connected. Each pair of ear plate 31 assemblies has two relatively arranged ear plates 31. Each ear plate 31 has a fixed bottom plate, a bending member, and a positioning rod. The fixed bottom plate is a metal sheet metal part and has a mounting groove 311 penetrating along its thickness direction at one end. A bending member is fixedly connected to the other end of the fixed bottom plate. One end of the bending member has a positioning rod, and the positioning rod is fixedly connected to the upper surface of the frame plate 1 for fixedly installing the ear plate 31;
[0034] On the installation grooves 311 of the two pairs of ear plates 31 components, there are provided synchronous belt driven wheels 32. Both ends of each synchronous belt driven wheel 32 are respectively inserted into the interior of the installation groove 311. A synchronous belt 33 is sleeved on the synchronous belt driven wheel 32, and the synchronous belt 33 can move in the same direction along the circumferential direction of the synchronous belt driven wheel 32. Between the synchronous belt 33 and the frame plate 1, there is provided a cavity plate 2. The cavity plate 2 is fixedly connected to the frame plate 1, and at its geometric center, there is a cavity recessed along its thickness direction for placing the lens to be film-coated. It should be noted that the distance between the synchronous belts 33 is greater than the diameter of the lens.
[0035] Below the mounting plate 34, there are provided two reinforcing plates 36 fixedly connected to the lower surface of the mounting plate 34 and arranged in parallel. Inside the space formed by the reinforcing plates 36 and the mounting plate 34, a driving device 37 is installed. The driving device 37 includes a motor 371. At one end of the motor 371, there is a driving gear 372. On one side of the driving gear 372, there is a driven gear 373 engaged with it. At the end of the driven gear 373 away from the driving gear 372, there is also provided a synchronous belt driving wheel 374. A synchronous belt 33 wound down from the synchronous belt driven wheel 32 is sleeved on the synchronous belt driving wheel 374. Among them, both the driving gear 372 and the driven gear 373 are bevel gears engaged with each other. By driving the driven gear 373 to drive the synchronous belt driving wheel 374 to rotate, under the action of the synchronous belt 33, the reciprocating movement of the synchronous belt 33 is realized.
[0036] It should be noted that on the mounting plate 34, there are also provided two through grooves 341 penetrating along its thickness direction for sleeving the synchronous belt 33 on the synchronous belt driven wheel 32 and the synchronous belt driving wheel 374.
[0037] The principle of the present utility model is as follows: First, the protective film is flatly adhered to the two synchronous belts 33. The output end of the motor 371 rotates to drive the driving gear 372 to work. The driving gear 372 drives the synchronous belt driving shaft to rotate, thereby driving the synchronous belt 33 to move forward, so that the protective film also moves accordingly. When the protective film completely covers the cavity plate 2, the film coating can be completed as needed.
[0038] The above are all the preferred embodiments of this application. The protection scope of this application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.
Claims
1. An automatic lens film - pasting and material - saving device, characterized in that, Comprising: A shelf board (1), the shelf board (1) being formed as a metal sheet metal part; A cavity board (2), the cavity board (2) being arranged on one side of the shelf board (1) and fixedly connected to the surface of the shelf board (1), and a cavity penetrating in the thickness direction is provided in the cavity board (2) for placing the lens to be film - pasted; A film - pasting assembly (3), at least a part of the film - pasting assembly (3) being arranged on the side of the cavity board (2) away from the shelf board (1), and the film - pasting assembly (3) being provided with two synchronous belts (33) movable along the length direction of the cavity board (2), the two synchronous belts (33) being oppositely arranged and the distance between the two synchronous belts (33) being greater than the diameter of the lens.
2. The automatic lens film pasting and material-saving device according to claim 1, characterized in that, The film - pasting assembly (3) includes: Four ear plates (31), two of the ear plates (31) being oppositely arranged and forming a set of ear plate (31) assemblies, the two sets of oppositely arranged ear plate (31) assemblies being respectively arranged at both ends of the shelf board (1), and one end of each ear plate (31) being fixedly connected to the shelf board (1) and each being provided with an installation groove (311) penetrating in the thickness direction thereof; Two synchronous belt driven wheels (32), the two synchronous belt driven wheels (32) being oppositely arranged in the installation grooves (311) of the two sets of ear plate (31) assemblies, and the two synchronous belt driven wheels (32) being capable of circumferential movement along their axial directions; Synchronous belts (33), the synchronous belts (33) being respectively wound around the two oppositely arranged synchronous belt driven wheels (32), the synchronous belts (33) being capable of moving along with the movement of the synchronous belt driven wheels (32), and at least a part of the synchronous belts (33) being arranged above the side of the cavity board (2) away from the shelf board (1).
3. The automatic lens film pasting and material-saving device according to claim 2, characterized in that, The film - pasting assembly (3) further includes: An installation board (34), the installation board (34) being arranged on the side of the shelf board (1) away from the cavity board (2) and being formed as a metal alloy plate part; A plurality of optical axis struts (35), each optical axis strut (35) being formed as a rod - shaped part and one end being fixedly connected to the shelf board (1) and the other end being fixedly connected to the installation board (34); Two reinforcing plates (36), the two reinforcing plates (36) being oppositely arranged and fixedly connected to the installation board (34), and a driving device (37) being arranged between the two reinforcing plates (36).
4. The automatic lens film pasting and material-saving device according to claim 3, characterized in that, The driving device (37) includes: A motor (371), the motor (371) body being arranged below the two reinforcing plates (36) and fixedly connected to the reinforcing plates (36); A driving wheel gear (372), the driving wheel gear (372) being arranged between the two reinforcing plates (36) and fixedly connected to one end of the motor (371) so as to circumferentially move under the drive of the motor (371); A driving gear (373), the driving gear (373) being arranged at one end of the driving wheel gear (372) and meshed with the driving wheel gear (372); Synchronous belt driving pulley (374), the synchronous belt driving pulley (374) is fixedly connected to the driving gear (373) through the driving shaft of the synchronous belt (33), the synchronous belt driving pulley (374) moves along with the movement of the driving gear (373), and the synchronous belt (33) is sleeved on the synchronous belt driving pulley (374) to drive the synchronous belt (33) to move while rotating itself.
5. The automatic lens film pasting and material-saving device according to claim 4, characterized in that, Two through grooves (341) are provided on the mounting plate (34), and the width of the through grooves (341) is not less than the spacing of the synchronous belt (33).