Covering die for decorating part in automobile tail door

By designing a cladding mold for car tailgate decoration, the adjustable heating lamp tube and sliding cylinder drive edge wrapping mold achieves efficient bonding and edge wrapping between fabric and skeleton, solving the problems of low efficiency and unstable quality of traditional manual cladding, achieving efficient and stable cladding effect.

CN223058393UActive Publication Date: 2025-07-04FUXINMENG AUTOMATION (SHANGHAI) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422003550.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-07-04
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

The traditional hand-made coating process is inefficient and the quality is greatly affected by human factors, making it difficult to meet the production needs of complex car tailgate decoration parts.

Method used

A cladding mold is designed including an upper mold assembly, a lower mold assembly and a middle-layer heating lamp assembly. The adhesive and edge wrapping of the fabric to the skeleton are achieved through a single pressing, and the cladding process is completed using an adjustable heating lamp and a sliding cylinder drive edge wrapping mold.

Benefits of technology

The coating process is simplified, the production efficiency is improved, and the stability and consistency of coating quality is ensured.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223058393U_ABST
    Figure CN223058393U_ABST
Patent Text Reader

Abstract

The utility model discloses a cladding mould of a decorating part in an automobile tail door, which comprises an upper mould assembly, a lower mould assembly and a middle layer heating lamp tube assembly, the upper mould assembly comprises an upper mould base and an upper moulding bed arranged on the lower side, and the lower mould assembly comprises a lower mould base and a lower moulding bed arranged on the upper side of the lower mould base. A plurality of sliding table air cylinders c distributed along one side of the lower forming die are installed on the upper side of the lower die base, edge covering dies c are installed on sliding blocks of the sliding table air cylinders c, a female die cavity is formed in the upper portion of the lower forming die, the edge covering dies c are pressed on one side of the female die cavity after being pushed to stretch out, a plurality of two-axis die sets are installed on the upper side of the lower die base, and the two-axis die sets comprise the sliding table air cylinders a and the sliding table air cylinders b. An L-shaped support is installed on a sliding block of the sliding table air cylinder a, the sliding table air cylinder b is vertically installed on the support, and an edge covering die a is installed at the output end of the sliding table air cylinder b and drives the edge covering die a to move up and down. And the decoration part in the LG can be coated through one-time pressing, so that the coating process is simplified, and the production efficiency is greatly improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of covering molds, in particular to a covering mold for the decorative parts in the rear door of an automobile. Background Technique

[0002] The covering process of automobile interior parts is an important production process in automobile interior parts. The traditional process is manual covering. However, with the increasing competition pressure in the industry and the increasing complexity of the shapes of automobile interior parts, enterprises are urgently required to improve their manufacturing process levels, improve production efficiency and reduce processing costs on the premise of meeting the product quality requirements, so as to continuously enhance their competitiveness in the industry. The decorative part in the rear door of an automobile is of a long plate structure, with a hem greater than 90° provided on one long side and no hem provided on the other long side. At present, the covering of the decorative part in the rear door is mostly completed manually with the aid of jigs, with low efficiency and the covering quality being greatly affected by human factors. Content of the Utility Model

[0003] The purpose of the utility model is to provide a covering mold for the decorative parts in the rear door of an automobile to solve the problems raised in the above background technique.

[0004] To achieve the above purpose, the utility model provides the following technical solution: A covering mold for the decorative parts in the rear door of an automobile, including an upper mold assembly, a lower mold assembly and a middle layer heating lamp tube assembly. The upper mold assembly includes an upper mold base and an upper matrix mold installed on the lower side. The lower mold assembly includes a lower mold base and a lower matrix mold installed on its upper side. The root of the upper matrix mold is movably sleeved with an annular mounting plate. A plurality of brackets b are installed on the lower side of the mounting plate along the edge contour of the upper matrix mold. A height-adjustable heating lamp tube b is installed at the lower end of the bracket b. At least two vertical slide cylinder ds are fixedly installed on the lower side of the upper mold base. The piston rod of the slide cylinder d pushes the mounting plate to move up and down for adjustment;

[0005] A plurality of slide cylinder cs arranged along one side of the lower matrix mold are installed on the upper side of the lower mold base. A hemming mold c is installed on the slider of the slide cylinder c. A concave mold cavity is provided on the upper part of the lower matrix mold. After the hemming mold c is pushed out, it presses on one side of the concave mold cavity. A plurality of two-axis modules are installed on the upper side of the lower mold base. The two-axis module includes a slide cylinder a and a slide cylinder b. An L-shaped support is installed on the slider of the slide cylinder a. The slide cylinder b is vertically installed on the support. A hemming mold a is installed at the output end of the slide cylinder b and drives the hemming mold a to move up and down. A hemming mold b is fixedly installed on the side of the support. The hemming mold b moves horizontally with the support. The hemming mold b is located inside the hemming mold a. The hemming mold a and the hemming mold b are located on the other side of the concave mold cavity.

[0006] Preferably, the lower die base is rectangular and vertical columns are fixedly installed at the four corners on the upper side respectively. Vertical buffers are fixedly installed at the four corners on the lower side of the upper die base, and the lower ends of the buffers are docked with the columns one by one.

[0007] Preferably, the heating lamp tube assembly includes two horizontal and parallel cross beams, the cross beams are installed on the outer sides of the columns, linear guide rails are installed on the upper sides of the cross beams, a slidable transfer seat is installed between the two linear guide rails, height-adjustable heating lamp tubes a are installed on the upper side of the transfer seat through brackets a respectively, a transfer cylinder is installed on the side surface of the cross beam, and the transfer cylinder pushes the transfer seat to move horizontally.

[0008] Compared with the prior art, the beneficial effects of the present utility model are as follows: after manual glue application and feeding, the present utility model can complete the wrapping of the decorative part in the car tailgate through one-time pressing, simplifies the wrapping process, greatly improves the production efficiency, and can ensure the stability of the wrapping quality. Description of the Drawings

[0009] Figure 1 is the explosion structure schematic diagram of the present utility model;

[0010] Figure 2 is the three-dimensional structure schematic diagram of the upper die assembly;

[0011] Figure 3 is the three-dimensional structure schematic diagram of the lower die assembly;

[0012] Figure 4 is the cross-sectional structure schematic diagram of the lower die assembly;

[0013] Figure 5 is Figure 4 the partial enlarged schematic diagram at A in

[0014] In the figure: 1. Upper die assembly; 11. Upper die base; 12. Upper matrix die; 13. Slide table cylinder d; 14. Mounting plate; 15. Bracket b; 16. Heating lamp tube b; 2. Lower die assembly; 21. Lower die base; 22. Lower matrix die; 23. Two-axis module; 231. Slide table cylinder a; 232. Support; 233. Slide table cylinder b; 24. Slide table cylinder c; 25. Edge wrapping die c; 26. Edge wrapping die a; 27. Edge wrapping die b; 3. Heating lamp tube assembly; 31. Cross beam; 32. Transfer cylinder; 33. Transfer seat; 34. Bracket a; 35. Heating lamp tube a. Detailed Embodiment

[0015] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0016] See also Figures 1-5 The utility model provides a technical solution: a coating mold for a decorative part in a car tailgate, comprising an upper mold assembly 1, a lower mold assembly 2 and a middle layer heating lamp assembly 3, wherein the upper mold assembly 1 comprises an upper mold base 11 and an upper tire mold 12 installed at the lower side, wherein a vacuum suction cup is embedded in the upper tire mold 12, and the upper tire mold 12 is a convex mold, on which a frame is clamped before pressing and coating ( Figure 2 The upper middle separation part is the skeleton of the decorative part in the tailgate). The lower mold assembly 2 includes a lower mold base 21 and a lower tire mold 22 installed on the upper side thereof. The root of the upper tire mold 12 is movably sleeved with a ring-shaped mounting plate 14. The mounting plate 14 is installed with a plurality of brackets b15 along the edge contour of the upper tire mold 12 on the lower side. The lower end of the bracket b15 is installed with a height-adjustable heating lamp b16. The heating lamp b16 is used to heat the edge of the skeleton of the decorative part. Since the edge contour of the decorative part is an undulating curve, the height of each heating lamp b16 is adjustable to ensure that the vertical distance from the heating part to the heating lamp b16 is consistent, so as to ensure the uniformity of heating. At least two vertical slide cylinders d13 are fixedly installed on the lower side of the upper mold base 11. The piston rod of the slide cylinder d13 pushes the mounting plate 14 to move up and down for adjustment, and all the heating lamps b16 can be raised and lowered synchronously.

[0017] A plurality of slide cylinders c24 arranged along one side of the lower tire mold 22 are installed on the upper side of the lower mold base 21, and a hemming mold c25 is installed on the slider of the slide cylinder c24. A concave mold cavity is provided on the upper part of the lower tire mold 22. The hemming mold c25 is pushed out and pressed on one side of the concave mold cavity. A plurality of two-axis mold groups 23 are installed on the upper side of the lower mold base 21. The two-axis mold groups 23 include a slide cylinder a231, a slide cylinder b233, and a slider of the slide cylinder a231. An L-shaped support 232 is installed on the upper side, and a slide cylinder b233 is vertically installed on the support 232. An edge wrapping die a26 is installed on the output end of the slide cylinder b233 and drives the edge wrapping die a26 to move up and down. An edge wrapping die b27 is fixedly installed on the side of the support 232. The edge wrapping die b27 moves laterally with the support 232. The edge wrapping die a26 is located on the inner side of the edge wrapping die a26. The edge wrapping die a26 and the edge wrapping die b27 are located on the other side of the concave mold cavity. Figure 5 As shown, the hemming mold a26 and the hemming mold b27 are used to wrap the fabric on the side with the folded edge on the frame.

[0018] The lower die base 21 is rectangular and vertical columns are fixedly installed at the four corners of the upper side respectively. Vertical buffers are fixedly installed at the four corners of the lower side of the upper die base 11, and the lower ends of the buffers are butted against the columns one by one. The heating lamp tube assembly 3 includes two horizontal and parallel cross beams 31. The cross beams 31 are installed on the outer sides of the columns. Linear guides are installed on the upper sides of the cross beams 31. A slidable transfer seat 33 is installed between the two linear guides. Height-adjustable heating lamp tubes a35 are installed on the upper side of the transfer seat 33 through brackets a34 respectively. A transfer cylinder 32 is installed on the side of the cross beam 31. The transfer cylinder 32 pushes the transfer seat 33 to move horizontally. The transfer seat 33 moves between the upper die assembly 1 and the lower die assembly 2 before pressing to heat the skeleton and the fabric to improve the bonding viscosity.

[0019] Working principle: When in use, this mold is installed in a press. Before pressing, the skeleton is adsorbed and clamped on the upper mold 12. After the fabric is coated with glue, it is placed on the lower mold 22 and fixed by hanging pins. The upper mold 12 and the lower mold 22 are both designed according to the shape of the skeleton. The transfer cylinder 32 moves the heating lamp tube a35 to the working position. The slide table cylinder d13 pushes the mounting plate 14 downward so that the heating lamp tube b16 is close to the edge of the skeleton. After being powered on and turned on, the heating lamp tube a35 and the heating lamp tube b16 heat the skeleton and the fabric. After heating is completed and they return to their positions, the upper die assembly 1 and the lower die assembly 2 are closed and pressed so that the fabric is bonded to the skeleton. The two-axis module 23 drives the edge wrapping molds a26 and b27 to act, and the slide table cylinder c24 drives the edge wrapping mold c25 to act so that the fabric is edge-wrapped at the edge of the skeleton. After pressure holding, the edge wrapping assembly returns to its position, and then the mold is opened to take out the workpiece.

[0020] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. The covering die for the middle decorative part of the automobile tailgate, comprising an upper die assembly (1), a lower die assembly (2) and a middle layer heating lamp tube assembly (3), wherein the upper die assembly (1) includes an upper die base (11) and an upper matrix die (12) installed on the lower side, the lower die assembly (2) includes a lower die base (21) and a lower matrix die (22) installed on the upper side thereof, and is characterized in that: The root of the upper mold (12) is movably sleeved with an annular mounting plate (14), and the mounting plate (14) is installed with a plurality of brackets b (15) on the lower side along the edge contour of the upper mold (12), and the lower end of the bracket b (15) is installed with a height-adjustable heating lamp b (16), and at least two vertical slide cylinders d (13) are fixedly installed on the lower side of the upper mold base (11), and the piston rod of the slide cylinder d (13) pushes the mounting plate (14) to move up and down for adjustment; A plurality of slide cylinders c (24) arranged along one side of the lower tire mold (22) are installed on the upper side of the lower mold base (21); a hemming mold c (25) is installed on the slider of the slide cylinder c (24); a concave mold cavity is provided on the upper part of the lower tire mold (22); the hemming mold c (25) is pushed out and pressed on one side of the concave mold cavity; a plurality of two-axis mold groups (23) are installed on the upper side of the lower mold base (21); the two-axis mold groups (23) include a slide cylinder a (231) and a slide cylinder b (233); the slider of the slide cylinder a (231) An L-shaped support (232) is installed on it, and the slide cylinder b (233) is vertically installed on the support (232). The output end of the slide cylinder b (233) is installed with an edge wrapping die a (26) and drives the edge wrapping die a (26) to move up and down. The side of the support (232) is fixedly installed with an edge wrapping die b (27), and the edge wrapping die b (27) moves laterally with the support (232). The edge wrapping die b (27) is located on the inner side of the edge wrapping die a (26), and the edge wrapping die a (26) and the edge wrapping die b (27) are located on the other side of the female mold cavity.

2. The covering mold for the decorative part in the automobile tailgate according to claim 1, characterized in that: The lower mold base (21) is rectangular and has four upper corners with vertical pillars fixedly installed respectively. The four lower corners of the upper mold base (11) have vertical buffers fixedly installed respectively. The lower ends of the buffers are connected to the pillars in a one-to-one correspondence.

3. The covering mold for the decorative part in the rear trunk door of an automobile according to claim 2, characterized in that: The heating lamp tube assembly (3) comprises two transverse and parallel beams (31), the beams (31) being mounted on the outside of the pillars, a linear guide rail being mounted on the upper side of the beams (31), a slidable transfer seat (33) being mounted between the two linear guide rails, a height-adjustable heating lamp tube a (35) being mounted on the upper side of the transfer seat (33) via a bracket a (34), a transfer cylinder (32) being mounted on the side of the beams (31), the transfer cylinder (32) pushing the transfer seat (33) to move transversely.