Environment-friendly surfboard

By using high-density Polyloon core board and RPET fiber cloth, the problem of large weight, easy cracking and environmental pollution of fiberglass fiber surfboards is solved, and high-strength, low-cost and recyclable environmentally friendly surfboards are achieved.

CN223059210UActive Publication Date: 2025-07-04HEI GUAN (ZHUHAI) SPORTS EQUIP CO LTD
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Patent Information

Application Number
CN202422380005.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-07-04
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The use of fiberglass materials in existing surfboards leads to heavy weight, impermanent impact resistance and easy to break, and is not environmentally friendly, and the manufacturing and recycling process seriously pollutes the environment.

Method used

High-density Paul Loong core board and RPET fiber cloth are used to replace glass fibers. The RPET fiber cloth forms a fiber layer by resin coating, and forms a protective area on the overlapping parts on the sides, combining the decorative layer to improve strength and durability.

Benefits of technology

It realizes a high-strength, low-cost and environmentally friendly surfboard, reduces manufacturing energy consumption and carbon emissions, and is recyclable and enhances the impact resistance of the board.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an environment-friendly surfboard, which is mainly made of environment-friendly materials, and comprises a core board, an outer board and an inner board, the front surface of the core plate is covered with at least two upper-layer RPET fiber cloth, the back surface of the core plate is covered with at least one lower-layer RPET fiber cloth, resin is coated on the surfaces of the two upper-layer RPET fiber cloth and the lower-layer RPET fiber cloth, and the resin is dried to form the fiber layer; the two pieces of upper-layer RPET fiber cloth and the lower-layer RPET fiber cloth form a side surface protection area at the overlapped part of the side edges of the core plate; and the decorative layer is arranged on the upper-layer RPET fiber cloth or / and the lower-layer RPET fiber cloth of the fiber layer.
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Description

Technical Field

[0001] The utility model relates to the technical field of surfboards, in particular to an environmentally friendly surfboard made of environmentally friendly materials. Background Art

[0002] Please refer to Figure 3 As shown, a conventional surfboard 9 is made of composite materials, and the conventional surfboard is provided with an inner core 91 and a surface fiber layer 92. The fiber layer 92 is formed by a glass fiber adhering to the inner core 91 and coating an epoxy resin on the surface to form the fiber layer 92, which has excellent stability.

[0003] However, the surface layer of the conventional surfboard 9 is made of the glass fiber, and the glass fiber is heavy, so that the whole has a certain weight, which affects the controllability and flexibility of the board. Although the glass fiber is not impact-resistant and is easy to break or crack, if it is broken, it is more difficult to repair. Moreover, the manufacturing process of the glass fiber and the damaged glass fiber are not easy to recycle. There is still a considerable amount of energy consumption in the manufacturing process and environmental pollution is caused to the use environment. Its use is not friendly to the natural environment and improvement is really necessary. Summary of the Utility Model

[0004] Therefore, in view of the problems of the above-mentioned conventional surfboard, the main purpose of the utility model is to provide an environmentally friendly surfboard with anti-impact and strong functions.

[0005] The secondary purpose of the utility model is to provide an environmentally friendly surfboard with high strength.

[0006] The utility model provides an environmentally friendly surfboard, which is characterized in that it comprises:

[0007] A core board;

[0008] A fiber layer, including at least two upper RPET fiber cloths covering the front of the core board, at least one lower RPET fiber cloth covering the back of the core board, and a resin coated on the surfaces of the at least two upper RPET fiber cloths and the at least one lower RPET fiber cloth and dried, and a side protection area is formed at the overlapping part of the at least two upper RPET fiber cloths and the at least one lower RPET fiber cloth on the side of the core board; and

[0009] A decoration layer, which is arranged on the upper RPET fiber cloth or / and the lower RPET fiber cloth of the fiber layer.

[0010] For the environmentally friendly surfboard described above, wherein: the core board is made of high-density polystyrene, and the density is 25-45 kg / m3.

[0011] The environmentally friendly surfboard described above, wherein: at least two upper RPET fiber cloths of the fiber layer have different densities and are stacked to form two stepped areas or one reinforced area in a protruding shape.

[0012] The environmentally friendly surfboard described above, wherein: the side protection area is additionally covered with a side RPET fiber cloth of the same or different density and coated with resin.

[0013] The environmentally friendly surfboard described above, wherein: the upper RPET fiber cloth, the lower RPET fiber cloth and the side RPET fiber cloth are formed by weaving several warp threads and several weft threads at different angles.

[0014] The environmentally friendly surfboard described above, wherein: the decorative layer covers the fiber layer and the core board, and it is a plastic material or a carbon fiber cloth reinforced layer material.

[0015] The environmentally friendly surfboard described above, wherein: the decorative layer is arranged between any two adjacent upper RPET fiber cloths of the fiber layer, or on the inner layer or outer layer of any one of the upper RPET fiber cloths.

[0016] The environmentally friendly surfboard described above, wherein: the decorative layer is arranged on the inner layer or outer layer of the lower RPET fiber cloth of the fiber layer.

[0017] The environmentally friendly surfboard described above, wherein: the decorative layer is an elastic material or a plastic material.

[0018] The environmentally friendly surfboard described above, wherein: the decorative layer is an artificial painted layer or a printed layer.

[0019] By means of the above technical means, the following effects can be achieved in the present utility model:

[0020] 1. By means of the side protection area formed by repeatedly stacking the two upper RPET fiber cloths and the lower RPET fiber cloth in the present utility model, the bearing capacity of the side of the surfboard of the present utility model is consolidated, that is, it will not break easily even when bearing the beating of the waves, so as to achieve the purpose of high strength and high elastic toughness.

[0021] 2. By using high-density polystyrene foam for the core board in the present utility model, the transmission of the impact force of the waves is reduced, so as to provide excellent elasticity and strength for the surfboard.

[0022] 3. By using RPET fiber cloth to replace glass fiber in the present utility model, the RPET fiber cloth is made from recycled PET bottles through separation, slicing and spinning. Compared with making PET from scratch, the energy consumption of making RPET with recycled materials is 75% less, and at the same time, the carbon dioxide emissions can be reduced by 36%. Moreover, the RPET fiber cloth is very durable, strong and flexible. The RPET material leaves a smaller carbon footprint and is completely recyclable. Description of the Drawings

[0023] Figure 1 This is the front view of the environmentally friendly surfboard of the present utility model.

[0024] Figure 2 For the present utility model Figure 1 X-X cross-sectional view.

[0025] Figure 3 Schematic diagram of a conventional surfboard.

[0026] Explanation of reference numerals: A - surfboard; 1 - core board; 2 - fiber layer; 20 - upper RPET fiber cloth; 21 - lower RPET fiber cloth; 22 - stepping area; 23 - side RPET fiber cloth; 24 - side protection area; 25 - reinforcement area; 3 - decorative layer; 9 - conventional surfboard; 91 - inner core; 92 - fiber layer. Detailed implementation mode

[0027] Please refer to Figure 1 and Figure 2 As shown, the present utility model provides an environmentally friendly surfboard, which includes: a core board 1, a fiber layer 2 and a decorative layer 3; the above components will be described in conjunction with the accompanying drawings as follows.

[0028] For the above core board 1, the material of the core board 1 is set as high-density polystyrene (EPS, high-density polystyrene), and its density is set as 25 - 45 kg / m3 according to the number of layers or density of the RPET fiber layer configuration.

[0029] For the above fiber layer 2, at least two upper RPET fiber cloths 20 are covered on the front of the core board 1, and at least one lower RPET fiber cloth 21 is covered on the back of the core board 1, and resin is coated on the surfaces of the two upper RPET fiber cloths 20 and the lower RPET fiber cloth 21, and the resin dries to form the fiber layer 2, and the overlapping parts of the two upper RPET fiber cloths 20 and the lower RPET fiber cloth 21 on the side of the core board 1 form a side protection area 24; in particular, the side protection area 24 can be set as an additional side RPET fiber cloth 23, and further the side protection area 24 can be strengthened to make it elastic and not easy to break.

[0030] For the above decorative layer 3, the decorative layer 3 is manually painted or printed on the fiber layer 2, or the decorative layer 3 can be set as a coating layer made of plastic material or carbon fiber cloth reinforcement layer or provided with decorative patterns with waterproof, impact-resistant and tough properties; and among them, the decorative layer 3 is manually painted or printed between any two adjacent upper RPET fiber cloths 20 of the fiber layer 2, on the inner and outer layers of any upper RPET fiber cloth 20 or the lower RPET fiber cloth 21, and the decorative layer 3 is further set as an elastic material or plastic material, which can be manually painted or printed to strengthen the fiber layer 2 and the core board 1.

[0031] Therefore, a preferred embodiment of the present invention provides a surfboard A, see Figure 2 and Figure 3 As shown, the upper RPET fiber cloth 20, the lower RPET fiber cloth 21 and the side RPET fiber cloth 23 of the core board are woven by a plurality of warps and a plurality of wefts at different angles, and are respectively covered on the upper, lower and side of the core board 1 to further strengthen the side protection area 24; in particular, the upper RPET fiber cloth 20 can be provided with more than two layers or with different mixed ratios to form two slightly protruding stepping areas 22 or a reinforcement area 25 at the part where the user steps on or lies on the board, so that the user can lean against the two stepping areas 22 to stabilize the body shape on the waves, so that the surfboard A made of environmentally friendly materials of the utility model has high strength and elasticity, thereby providing users with a new choice that is not afraid of impact, low cost, and takes into account green environmental protection and friendly environment.

[0032] It should be noted that the above is the technical principle used in the specific embodiments of the present utility model. If the changes made in accordance with the concept of the present utility model do not exceed the spirit covered by the specification and drawings of the present utility model, they should be stated within the scope of protection of the present utility model.

Claims

1. An environmentally friendly surfboard, characterized in that, It includes: A core board; A fiber layer, including at least two upper RPET fiber cloths covering the front of the core board, at least one lower RPET fiber cloth covering the back of the core board, and resin coated on the surfaces of the at least two upper RPET fiber cloths and the at least one lower RPET fiber cloth and dried, and a side protection area is formed at the overlapping part of the at least two upper RPET fiber cloths and the at least one lower RPET fiber cloth on the side of the core board; and A decorative layer, which is provided on the upper RPET fiber cloth or / and the lower RPET fiber cloth of the fiber layer.

2. The environmentally friendly surfboard according to claim 1, characterized in that: The core board is made of high-density polystyrene with a density of 25 - 45 kg / m3.

3. The environmentally friendly surfboard according to claim 1 or 2, characterized in that: At least two upper RPET fiber cloths of the fiber layer have different densities and are stacked to form two protruding stepping areas or a strengthening area.

4. The environmentally friendly surfboard according to claim 1, characterized in that: The side protection area is additionally covered with a side RPET fiber cloth of the same or different density and coated with resin.

5. The environmental protection surfboard according to claim 4, wherein: The upper RPET fiber cloth, the lower RPET fiber cloth and the side RPET fiber cloth are woven by several warp threads and several weft threads at different angles.

6. The environmentally friendly surfboard according to claim 1, characterized in that: The decorative layer covers the fiber layer and the core board, and it is a plastic material or a carbon fiber cloth reinforced layer material.

7. The environmentally friendly surfboard according to claim 1, characterized in that: The decorative layer is provided between any two adjacent upper RPET fiber cloths of the fiber layer, or on the inner or outer layer of any one of the upper RPET fiber cloths.

8. The environmentally friendly surfboard according to claim 1, characterized in that: The decorative layer is provided on the inner or outer layer of the lower RPET fiber cloth of the fiber layer.

9. The environmentally friendly surfboard according to any one of claims 1, 6 - 8, characterized in that: The decorative layer is an elastic material or a plastic material.

10. The environmentally friendly surfboard according to any one of claims 1, 6 - 8, characterized in that: The decorative layer is an artificial painted layer or a printed layer.