Material guiding device with material distributing function
By designing a material guide device with material separation function, using the adjustment mechanism and limit clamping assembly, the problem of uneven material separation in bulk solid material transportation is solved, and the precise proportional distribution of materials is achieved.
Patent Information
- Application Number
- CN202422070246.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-26
AI Technical Summary
In the prior art, precise proportions of material separation cannot be achieved during the transportation of bulk solid materials, and traditional material separation forms have the problem of uneven material separation.
A material guide device with material separation function is designed, including a material guide body I and a material guide body II arranged side by side. The forward and backward movement of the material guide body is realized through the adjustment mechanism, and combined with the limiting and clamping components, ensuring that the material is distributed to the lower passage in proportion.
Accurate proportional distribution of materials is achieved, uneven material separation phenomenon is reduced, and the needs of different material separation requirements are met.
Smart Images
Figure CN223059969U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of belt conveying and transferring of bulk solid materials, and particularly relates to a material guiding device with a material distributing function. Background Art
[0002] The conveying of bulk solid materials is a common conveying method in transfer systems such as power plants, ports, and mines. During the transfer process, it is often necessary to transfer the bulk materials on the upper belt conveyor to two lower belt conveyors respectively according to a certain proportion.
[0003] At present, it is very difficult to achieve this function only through traditional chutes during the transfer process. Therefore, it is particularly important to design a material guiding device with a material distributing function in the transfer chute. The core lies in that it can not only ensure a simple functional structure and low cost, but also ensure accurate material distribution ratio. At present, the vast majority of material distribution adopts the form of three-way baffle material distribution or integral material guiding device material distribution. These two material distribution forms have the problems of uneven material distribution and inability to achieve the required precise proportion material distribution. Therefore, a material guiding device with a material distributing function is designed to solve the above technical problems. Summary of the Utility Model
[0004] The utility model aims at the technical problems existing in the prior art, and provides a material guiding device with a material distributing function to solve the problem that the bulk solid materials cannot be distributed according to a precise proportion during the conveying process.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A material guiding device with a material distributing function is installed inside the chute of a belt conveyor, and includes a guiding main body Ⅰ and a guiding main body Ⅱ arranged side by side. Adjusting mechanisms are respectively arranged on the backs of the guiding main body Ⅰ and the guiding main body Ⅱ. A support member is connected through the backs of the guiding main body Ⅰ and the guiding main body Ⅱ. A limiting mechanism is installed between the guiding main body Ⅰ and the guiding main body Ⅱ, and the limiting mechanism is sleeved on the support member. Clamping components are respectively connected to the two ends of the support members of the guiding main body Ⅰ and the guiding main body Ⅱ.
[0007] As a preferred scheme of this embodiment, both the guiding main body Ⅰ and the guiding main body Ⅱ are arc-shaped closing structures, and the arc-shaped closing structures are in the shape of wider at the upper mouth and narrower at the lower mouth.
[0008] As a preferred scheme of this embodiment, the guiding main body Ⅰ is welded by a plurality of arc-shaped guiding plates Ⅰ. A back support Ⅰ is arranged at the lower part of the arc-shaped guiding plate Ⅰ, and the adjusting mechanism is connected to the back support Ⅰ. C-shaped reinforcing ribs Ⅰ are arranged on each of the plurality of arc-shaped guiding plates Ⅰ, and a support rib plate Ⅰ is arranged on the arc-shaped guiding plate Ⅰ.
[0009] As a preferred solution of this embodiment, the support member penetrates through the first support rib plate, and the clamping assembly is arranged at both end positions on both sides of the first support rib plate.
[0010] As a preferred solution of this embodiment, the second material guiding main body is welded by a plurality of arc-shaped second material guiding plates. A second back support is arranged at the lower part of the arc-shaped second material guiding plate. The adjusting mechanism is connected to the second back support. C-shaped second reinforcing ribs are arranged on all the arc-shaped second material guiding plates, and a second support rib plate is arranged on the arc-shaped second material guiding plate.
[0011] As a preferred solution of this embodiment, the support member penetrates through the second support rib plate, and the clamping assembly is arranged at both end positions on both sides of the second support rib plate.
[0012] As a preferred solution of this embodiment, the first material guiding main body and the second material guiding main body have the same structure, and the size ratio between the first material guiding main body and the second material guiding main body can be any ratio.
[0013] As a preferred solution of this embodiment, the adjusting mechanism includes a pin shaft, a base, a vibration base and a lead screw. The pin shaft is respectively connected to the backs of the first material guiding main body and the second material guiding main body. The base is welded and fixed to the chute. The vibration base is connected to the base through a bolt and a compression spring, and the vibration base is connected to the lead screw. One end of the lead screw is connected to a hinge seat, and the other end of the lead screw is connected to an adjusting handwheel.
[0014] As a preferred solution of this embodiment, the limiting mechanism includes a sleeve. Limiting discs are welded at both ends of the sleeve. A plurality of adjusting bolt nuts are arranged along the circumferential surface of the limiting disc, and the two ends of the adjusting bolt nuts are respectively connected to the first material guiding main body and the second material guiding main body.
[0015] As a preferred solution of this embodiment, the clamping assembly includes a U-shaped clamp and a clamping bolt. The U-shaped clamp is sleeved on the support member, and the U-shaped clamp is locked by the clamping bolt.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] (1) In the utility model, when the upper conveyor belt needs to convey materials to two lower passages respectively, at this time, the adjusting mechanisms on the backs of the first material guiding main body and the second material guiding main body are respectively adjusted. One end of the adjusting mechanism is fixed on the chute, and the other end can move precisely back and forth, pushing the first material guiding main body and the second material guiding main body to be in a front-back position respectively. At this time, the materials above can be accurately imported into the two lower passages according to a ratio, so as to achieve the function of material distribution.
[0018] (2) The present utility model designs the material guiding main body I and the material guiding main body II into an arc-shaped closing structure according to the parabolic trajectory of the material, which can slow down the impact of the material, gather the material and guide the material. The material guiding main body I and the material guiding main body II are independent wholes and can be designed into any size according to the proportion of material distribution to meet the requirements of material distribution. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is an axonometric schematic view of the material guiding device with a material distributing function of the present utility model;
[0020] Figure 2 is the three-view drawing of the material guiding device with a material distributing function of the present utility model;
[0021] Figure 3 is an axonometric schematic view of the material guiding main body I of the present utility model;
[0022] Figure 4 is an axonometric schematic view of the material guiding main body II of the present utility model;
[0023] Figure 5 is a structural schematic view of the limiting mechanism of the present utility model;
[0024] Figure 6 is a structural schematic view of the clamping assembly of the present utility model;
[0025] Figure 7 is a structural schematic view of the adjusting mechanism of the present utility model;
[0026] Figure 8 is a schematic view of the working state during the use of the embodiment of the present utility model, and the arrow in the figure indicates the running direction of the material;
[0027] In the drawings, the list of components represented by each reference numeral is as follows:
[0028] 1. Material guiding main body I, 1a. Arc-shaped material guiding plate I, 1b. Back support I, 1c. C-shaped reinforcing rib I, 1d. Support rib plate I, 2. Material guiding main body II, 2a. Arc-shaped material guiding plate II, 2b. Back support II, 2c. C-shaped reinforcing rib II, 2d. Support rib plate II, 3. Adjusting mechanism, 3a. Pin shaft, 3b. Hinge seat, 3c. Lead screw, 3d. Base, 3e. Vibration base, 3f. Adjusting handwheel, 4. Support member, 5. Limiting mechanism, 5a. Adjusting bolt and nut, 5b. Sleeve, 5c. Limiting disc, 6. Clamping assembly, 6a. U-shaped clamp, 6b. Clamping bolt. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0029] The principles and features of the present utility model will be described below with reference to the drawings. The examples given are only for explaining the present utility model and are not intended to limit the scope of the present utility model.
[0030] Please refer to Figure 1 and Figure 2 As shown, the embodiment of the present utility model provides a material guiding device with a material distributing function, which is installed inside the chute of a belt conveyor. Specifically, it includes a material guiding main body I 1 and a material guiding main body II 2 arranged side by side. Adjusting mechanisms 3 are respectively arranged on the backs of the material guiding main body I 1 and the material guiding main body II 2. A support member 4 is connected through the backs of the material guiding main body I 1 and the material guiding main body II 2. A limiting mechanism 5 is installed between the material guiding main body I 1 and the material guiding main body II 2. The limiting mechanism 5 is sleeved on the support member 4. Clamping assemblies 6 are respectively connected to the two ends of the support member 4 of the material guiding main body I 1 and the material guiding main body II 2.
[0031] Specifically in this embodiment, the adjusting mechanism 3 can respectively rotate the material guiding main body I 1 and the material guiding main body II 2 forward and backward around the support member 4. The form of the adjusting mechanism 3 is not fixed. It can be that the threaded screw rod realizes forward and backward movement through manual rotation, or it can be realized by an electric push rod.
[0032] Please refer to Figure 7 As shown, the adjusting mechanism 3 specifically includes a pin shaft 3a, a base 3d, a vibration base 3e and a screw rod 3c. The pin shaft 3a is respectively connected to the backs of the material guiding main body I 1 and the material guiding main body II 2 (specifically, the pin shaft 3a is respectively connected to the back support I 1b of the material guiding main body I 1 and the back support II 2b of the material guiding main body II 2). The base 3d is welded and fixed to the chute (not marked in the figure). The vibration base 3e is connected to the base 3d through bolts and compression springs. The vibration base 3e is connected to the screw rod 3c (specifically, the vibration base 3e is threaded through the screw rod 3c). One end of the screw rod 3c is connected to the hinge seat 3b, and the other end of the screw rod 3c is connected to the adjusting handwheel 3f. In this embodiment, since the base 3d is welded and fixed to the chute and does not move, therefore, by rotating the adjusting handwheel 3f, the screw rod 3c can move forward and backward. Through the precise forward and backward movement of the adjusting handwheel 3f, the material guiding main body I and the material guiding main body II are respectively in a front and a rear position. At this time, the materials above can be accurately guided into the two passages below according to a ratio, so as to achieve the function of material distribution. The clamping assembly 6 can prevent the material guiding main body I 1 and the material guiding main body II 2 from moving left and right on the support member 4.
[0033] Please refer to Figure 3 and Figure 4As shown, the material guiding main body I 1 is welded by a plurality of arc-shaped material guiding plates I 1a with a certain curvature. A back support I 1b is arranged at the lower part of the arc-shaped material guiding plate I 1a. The adjusting mechanism 3 is connected to the back support I 1b. C-shaped reinforcing ribs I 1c are arranged on each of the plurality of arc-shaped material guiding plates I 1a, and a support rib plate I 1d is arranged on the arc-shaped material guiding plate I 1a. The support member 4 penetrates through the support rib plate I 1d, and the clamping assembly 6 is arranged at both end positions on both sides of the support rib plate I 1d. The material guiding main body II 2 is welded by a plurality of arc-shaped material guiding plates II 2a with a certain curvature. A back support II 2b is arranged at the lower part of the arc-shaped material guiding plate II 2a. The adjusting mechanism 3 is connected to the back support II 2b. C-shaped reinforcing ribs II 2c are arranged on each of the plurality of arc-shaped material guiding plates II 2a, and a support rib plate II 2d is arranged on the arc-shaped material guiding plate II 2a. The support member 4 penetrates through the support rib plate II 2d, and the clamping assembly 6 is arranged at both end positions on both sides of the support rib plate II 2d.
[0034] In this embodiment, the structures of the material guiding main body I 1 and the material guiding main body II 2 are the same and are both designed as an arc-shaped closing structure. The upper-wide and lower-narrow style (i.e., the structure with a wide upper opening and a narrow lower opening) is convenient for collecting and guiding materials. The designed size ratios of the material guiding main body I 1 and the material guiding main body II 2 are not fixed. It can be one-to-one or any ratio. According to the requirements of bulk material feeding, the material guiding main body I 1 and the material guiding main body II 2 can be designed in any ratio to meet different usage requirements.
[0035] Please refer to Figure 5 and Figure 6 As shown, the limiting mechanism 5 specifically includes a sleeve 5b. Limiting discs 5c are welded at both ends of the sleeve 5b. A plurality of adjusting bolt nuts 5a are arranged along the circumferential surface of the limiting disc 5c. The two ends of the adjusting bolt nuts 5a are respectively connected to the material guiding main body I and the material guiding main body II. In this embodiment, by rotating the adjusting bolt nuts 5a, the left and right relative positions of the material guiding main body I 1 and the material guiding main body II 2 on the support member 4 can be finely adjusted, thereby reducing the installation error. The clamping assembly 6 includes a U-shaped clamp 6a and a clamping bolt 6b. The U-shaped clamp 6a is sleeved on the support member 4, and the U-shaped clamp 6a is locked by the clamping bolt 6b, so as to ensure that the material guiding main body I 1 and the material guiding main body II 2 will not move left and right during the rotation process.
[0036] Please refer to Figure 8 As shown, in a working state of the embodiment; when the upper conveyor belt needs to convey materials to two lower channels respectively, at this time, the adjusting mechanisms 3 on the backs of the material guiding main body I 1 and the material guiding main body II 2 are respectively adjusted. One end of the adjusting mechanism 3 is fixed on the chute, and the other end can move precisely back and forth, pushing the material guiding main body I 1 and the material guiding main body II 2 to be in a front and back position respectively. At this time, the materials above can be accurately introduced into the two lower channels according to a ratio, so as to achieve the function of material distribution.
[0037] The above-mentioned embodiments are merely examples for clearly illustrating the present utility model, rather than limitations on the implementation manners of the present utility model. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to enumerate all implementation manners here. And these obvious changes or modifications derived from the spirit of the present utility model still fall within the protection scope of the present utility model.
Claims
1. A material guiding device with a material distributing function, which is installed inside the chute of a belt conveyor, is characterized in that: It includes a material guiding main body I (1) and a material guiding main body II (2) arranged side by side. Adjusting mechanisms (3) are respectively arranged on the backs of the material guiding main body I (1) and the material guiding main body II (2). A support member (4) is connected through the backs of the material guiding main body I (1) and the material guiding main body II (2). A limiting mechanism (5) is installed in the middle of the material guiding main body I (1) and the material guiding main body II (2). The limiting mechanism (5) is sleeved on the support member (4). Clamping assemblies (6) are respectively connected to the two end parts of the support member (4) of the material guiding main body I (1) and the material guiding main body II (2).
2. The material guiding device with a material distributing function according to claim 1, characterized in that: Both the material guiding main body I (1) and the material guiding main body II (2) are arc-shaped closing structures, and the arc-shaped closing structures are wide at the upper mouth and narrow at the lower mouth.
3. The material guiding device with a material distributing function according to claim 1, characterized in that: The material guiding main body I (1) is welded by a plurality of arc-shaped material guiding plates I (1a). A back support I (1b) is arranged at the lower part of the arc-shaped material guiding plate I (1a). The adjusting mechanism (3) is connected to the back support I (1b). C-shaped reinforcing ribs I (1c) are arranged on each of the plurality of arc-shaped material guiding plates I (1a). A support rib plate I (1d) is arranged on the arc-shaped material guiding plate I (1a).
4. The material guiding device with a material distributing function according to claim 3, characterized in that: The support member (4) penetrates through the support rib plate I (1d), and the clamping assemblies (6) are arranged at the two side end positions of the support rib plate I (1d).
5. The material guiding device with a material distributing function according to claim 1, characterized in that: The material guiding main body II (2) is welded by a plurality of arc-shaped material guiding plates II (2a). A back support II (2b) is arranged at the lower part of the arc-shaped material guiding plate II (2a). The adjusting mechanism (3) is connected to the back support II (2b). C-shaped reinforcing ribs II (2c) are arranged on each of the plurality of arc-shaped material guiding plates II (2a). A support rib plate II (2d) is arranged on the arc-shaped material guiding plate II (2a).
6. The material guiding device with a material distributing function according to claim 5, characterized in that: The support member (4) penetrates through the support rib plate II (2d), and the clamping assemblies (6) are arranged at the two side end positions of the support rib plate II (2d).
7. The material guiding device with a material distributing function according to claim 1, characterized in that: The structures of the material guiding main body I (1) and the material guiding main body II (2) are the same, and the size ratio of the material guiding main body I (1) and the material guiding main body II (2) can be any ratio.
8. The material guiding device with a material distributing function according to claim 1, wherein: The adjusting mechanism (3) includes a pin shaft (3a), a base (3d), a vibration base (3e) and a lead screw (3c). The pin shaft (3a) is respectively connected to the backs of the material guiding main body I (1) and the material guiding main body II (2). The base (3d) is welded and fixed to the chute. The vibration base (3e) is connected to the base (3d) through bolts and compression springs. The vibration base (3e) is connected to the lead screw (3c). One end of the lead screw (3c) is connected to a hinge seat (3b), and the other end of the lead screw (3c) is connected to an adjusting handwheel (3f).
9. The material guiding device with a material distributing function according to claim 1, wherein: The limiting mechanism (5) includes a sleeve (5b). Limiting disks (5c) are welded at both ends of the sleeve (5b). A plurality of adjusting bolt nuts (5a) are arranged along the circumferential surface of the limiting disks (5c). The two ends of the adjusting bolt nuts (5a) are respectively connected to the material guiding main body I (1) and the material guiding main body II (2).
10. The material guiding device with a material distributing function according to claim 1, wherein: The clamping assembly (6) includes a U-shaped clamp (6a) and a clamping bolt (6b). The U-shaped clamp (6a) is sleeved on the support member (4), and the U-shaped clamp (6a) is locked by the clamping bolt (6b).