Device for automatically placing spinning protofilaments on material rack
Through the collaborative work of AGV trolleys and industrial robots, the automatic placement of textile raw silk cakes has been solved, and the problem of time-consuming and labor-intensive placement has been improved, and the efficiency has been reduced.
Patent Information
- Application Number
- CN202422369758.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-27
AI Technical Summary
In the prior art, the placement of textile raw silk cakes requires manual operation, which is time-consuming and labor-intensive, and difficult to recruit, resulting in high labor intensity and low efficiency.
The AGV car is used in combination with industrial robots to automatically place the original silk cake through automatic operation of the jaws and suction cups.
It greatly reduces the intensity of manual labor, improves work efficiency, and realizes the automatic placement of raw silk cakes.
Smart Images
Figure CN223060165U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feeding devices, in particular to a device for automatically placing textile raw filaments on a rack. Background Art
[0002] Textile originally referred to the general term of spinning and weaving. However, with the continuous development and improvement of the textile knowledge system and discipline system, especially after the emergence of technologies such as non-woven textile materials and three-dimensional composite weaving, it has not only been traditional manual spinning and weaving, but also includes non-woven fabric technology, modern three-dimensional weaving technology, modern electrostatic nano-web forming technology, etc. for the production of clothing, industrial, and decorative textiles. Therefore, modern textile refers to a multi-scale structural processing technology of fibers or fiber aggregates.
[0003] Textile raw filaments are natural or chemical fibers used for spinning. Generally, they are wound around a bobbin to form a raw filament cake and stored on a raw filament rack. In the prior art, most of the raw filament cakes are placed on the raw filament rack one by one manually, which is quite time-consuming and laborious, and the problems of difficult recruitment and labor annoyance are becoming increasingly prominent. Content of the Utility Model
[0004] The purpose of the utility model is to provide a device for automatically placing textile raw filaments on a rack. Through the combined operation of an AGV cart and an industrial robot, the traditional manual operation is replaced by the automatic placement of raw filament cakes, which is quite time-saving and labor-saving, greatly reducing the labor intensity of workers and improving work efficiency, so as to solve the problems raised in the above background art.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A device for automatically placing textile raw filaments on a rack includes an AGV cart, an electric control cabinet, an industrial robot, a guide rail and a working platform; the working platform is connected to the AGV cart, and a tray is placed on the working platform; the electric control cabinet is connected to the working platform, and a controller is connected inside the electric control cabinet; the industrial robot is connected to the electric control cabinet, and a manipulator is connected to the wrist of the industrial robot. The manipulator includes a clamping jaw, a suction cup and a camera.
[0007] A further improvement of the utility model is that guide wheels are connected to the working platform, and the guide wheels are in rolling connection with the guide rail.
[0008] A further improvement of the utility model is that the AGV cart is a forklift-type AGV with a self-lifting function, and the working platform is pin-connected to the fork of the AGV cart.
[0009] A further improvement of the present utility model is that a support plate is connected to the side of the working platform. Two circular sleeves are connected to the support plate. Two support rods are respectively slidably fitted in the two circular sleeves. A circular plate is connected to the top end of the support rod. The circular plate is clamped to the top end of the circular sleeve. A bottom plate is connected to the bottom end of the support rod. A spring is sleeved on the outer wall of the support rod between the bottom plate and the support plate. The wheel axle of the guide wheel is connected to the bottom plate.
[0010] A further improvement of the present utility model is that the manipulator includes a base, the base is connected to the wrist of the industrial robot, a light source is connected to the base on one side of the camera, and the photoelectric sensor and the travel switch are respectively located beside the suction cup and the gripper.
[0011] A further improvement of the present utility model is that the gripper is an internally expanding finger cylinder, the suction cup is an elastic vacuum suction cup, and the finger cylinder and several elastic vacuum suction cups are respectively connected to both sides of the base.
[0012] A further improvement of the present utility model is that the cross-section of the guide rail is in a "U" shape, and both ends of the guide rail are in a "V" shape and are flared.
[0013] A further improvement of the present utility model is that foot cups are connected to the four corners at the bottom of the working platform.
[0014] The beneficial effects of the present utility model:
[0015] The device for automatically placing textile raw filaments on the rack of the present utility model jointly operates through an AGV cart and an industrial robot, thereby replacing traditional manual operation with automatic placement of raw silk cakes, which is quite time-saving and labor-saving, greatly reducing the labor intensity of workers and improving work efficiency.
[0016] The device for automatically placing textile raw filaments on the rack of the present utility model, the AGV cart is a forklift-type AGV with a self-lifting function, which is convenient for the working platform to rise or fall.
[0017] The device for automatically placing textile raw filaments on the rack of the present utility model, the tray is placed on the working platform between the limiting plates, which can prevent the tray from slipping.
[0018] The device for automatically placing textile raw filaments on the rack of the present utility model, the guide wheel is connected to the elastic component, which plays a buffering role when the working platform rises or falls.
[0019] The device for automatically placing textile raw filaments on the rack of the present utility model, the manipulator includes a camera, a gripper and a suction cup. The camera is used for positioning and guiding the gripper. The gripper is used for grasping and placing raw silk cakes. The suction cup is used for sucking the EPE partition between two layers of raw silk cakes.
[0020] The device for automatically placing textile raw filaments on the rack of the present utility model, both ends of the guide rail are in a "V" shape and are flared, which is convenient for the guide wheel to smoothly enter and exit the guide rail. Brief Description of the Drawings
[0021] Figure 1 This is a schematic diagram of the overall structure of the present utility model.
[0022] Figure 2 This is a schematic diagram of the partial structure of the present utility model.
[0023] Figure 3 This is a schematic diagram of the partial structure of the present utility model.
[0024] Figure 4 This is a schematic diagram of the installation of the guide wheel of the present utility model.
[0025] Figure 5 This is a schematic diagram of the structure of the manipulator of the present utility model.
[0026] Figure 6 This is a schematic diagram of the structure of the present utility model in the working state.
[0027] In the figure: 1 - AGV cart, 2 - electric control cabinet, 3 - industrial robot, 4 - working platform, 401 - guide wheel, 402 - limit plate, 403 - support plate, 404 - round sleeve, 405 - support rod, 406 - round plate, 407 - bottom plate, 408 - spring, 409 - foot cup, 5 - tray, 501 - positioning post, 6 - manipulator, 601 - jaw, 602 - suction cup, 603 - base, 604 - camera, 605 - light source, 606 - photoelectric sensor, 607 - travel switch, 7 - guide rail, 8 - raw yarn cake, 801 - cartridge, 9 - partition. Detailed Embodiments
[0028] The following further clarifies the present utility model in conjunction with the drawings and specific embodiments.
[0029] Embodiment 1: As Figures 1 to 5 shown, a device for automatically placing textile raw yarns on a rack includes an AGV cart 1, an electric control cabinet 2, an industrial robot 3, a guide rail 7 and a working platform 4; the working platform 4 is connected to the AGV cart 1, and a tray 5 is placed on the working platform 4; the electric control cabinet 2 is connected to the working platform 4, and a controller is connected inside the electric control cabinet 2; the industrial robot 3 is connected to the electric control cabinet 2, and a manipulator 6 is connected to the wrist of the industrial robot 3. The manipulator 6 includes a jaw 601, a suction cup 602 and a camera 604.
[0030] A guide wheel 401 is connected to the working platform 4, and the guide wheel 401 is in rolling connection with the guide rail 7.
[0031] The AGV cart 1 is a forklift-type AGV with a self-lifting function, and the working platform 4 is pin-connected to the fork of the AGV cart 1.
[0032] The electric control cabinet 2 is connected to one end of the top of the working platform 4, and several limiting plates 402 are connected to the other end of the working platform 4.
[0033] A support plate 403 is connected to the side of the working platform 4. Two circular sleeves 404 are connected to the support plate 403. Two support rods 405 are respectively slidably fitted in the two circular sleeves 404. The top end of the support rod 405 is connected to a circular plate 406. The circular plate 406 is clamped to the top end of the circular sleeve 404. The bottom end of the support rod 405 is connected to a bottom plate 407. A spring 408 is sleeved on the outer wall of the support rod 405 between the bottom plate 407 and the support plate 403. The wheel axle of the guide wheel 401 is connected to the bottom plate 407.
[0034] The manipulator 6 includes a base 603. The base 603 is connected to the wrist of the industrial robot 3. A light source 605 is connected to the base 603 on one side of the camera. The photoelectric sensor 606 and the travel switch 607 are respectively located beside the suction cup 602 and the clamping jaw 601.
[0035] The clamping jaw 601 is an internally expanding finger cylinder, and the suction cup 602 is an elastic vacuum suction cup. The finger cylinder and the three elastic vacuum suction cups are respectively connected to both sides of the base 603.
[0036] The cross-section of the guide rail 7 is in a "U" shape, and the two ends of the guide rail 7 are in a "V" shape and are flared.
[0037] Foot cups 409 are connected to the four corners at the bottom of the working platform 4.
[0038] The specific working principle of the present utility model is as follows:
[0039] In the present utility model, the AGV cart 1 can move along the guide rail 7. In narrow aisle and low-speed operation scenarios, the use of the guide rail and the guide wheel is cancelled, and the normal production is ensured by the accuracy and vision of the AGV cart. It can also move without the guide rail 7 and move through the points on the workshop floor. When the guide rail 7 is needed, the guide rail 7 is connected to the workshop floor on the side of the raw silk frame.
[0040] As Figure 6 shown, during work, the central hole of the bobbin 801 of the bottommost raw silk cake 8 is inserted onto the positioning post 501. A partition 9 made of pearl cotton is placed on each layer of the raw silk cake 8. Through holes are provided on the partition 9, and the bobbin 801 will be inserted into the through holes. In this way, several layers can be stacked, and the tray 5 carrying the raw silk cake 8 is placed on the workbench as a whole.
[0041] The AGV cart 1 raises the working platform 4, the feet cup 409 leaves the ground, and carries the raw silk cake 8 to move along the guide rail 7; when moving to the side of the raw silk frame, the AGV cart 1 stops, the AGV cart 1 descends, and the feet cup 409 contacts the ground; the industrial robot 3 drives the manipulator 6 to the top layer on the tray 5, and the controller can judge whether it is the raw silk cake 8 or the partition board 9 made of pearl cotton according to the picture fed back by the camera 604 and the signal fed back by the photoelectric sensor 606; when the controller judges it as the raw silk cake 8, the inner-expanding finger cylinder extends into the central hole of the cartridge 801 and expands, and the travel switch 607 uses the collision with the raw silk cake 8 to make its contact act to realize the on-off control circuit, so as to judge whether the inner-expanding finger cylinder grabs the raw silk cake 8 and place it on the raw silk frame; when the controller judges it as the partition board 9, the elastic vacuum suction cup sucks the partition board 9 under the negative pressure and places it on the ground; when all the raw silk cakes 8 on the tray 5 are taken out, the AGV cart 1 raises the working platform 4, the feet cup 409 leaves the ground, and carries the raw silk cake 8 to move back to the original station along the guide rail 7.
[0042] The above embodiments are only for illustrating the technical concept and characteristics of the present invention, and the purpose is to enable those who are familiar with this technology to understand the content of the present invention and implement it accordingly, and it cannot be used to limit the protection scope of the present invention. Any equivalent transformation or modification made according to the spirit of the present invention should be covered within the protection scope of the present invention.
Claims
1. An apparatus for automatically placing textile raw filaments on a storage rack, characterized in that: It includes an AGV cart (1), an electric control cabinet (2), an industrial robot (3) and a working platform (4); the working platform (4) is connected to the AGV cart (1), and a tray (5) is placed on the working platform (4); the electric control cabinet (2) is connected to the working platform (4), and a controller is connected inside the electric control cabinet (2); the industrial robot (3) is connected to the electric control cabinet (2), a manipulator (6) is connected to the wrist of the industrial robot (3), and the manipulator (6) includes a gripper (601), a suction cup (602) and a camera (604).
2. The device for automatically placing textile raw filaments on a material rack according to claim 1, characterized in that: Guide wheels (401) are connected to the working platform (4), and the guide wheels (401) are in rolling connection with a guide rail (7).
3. The device for automatically placing textile raw filaments on a rack according to claim 1 or 2, characterized in that: The AGV cart (1) is a forklift-type AGV with a self-lifting function, and the working platform (4) is pinned to the forklift forks of the AGV cart (1).
4. The device for automatically placing textile raw filaments on a rack according to claim 2, characterized in that: Support plates (403) are connected to the side of the working platform (4), two circular sleeves (404) are connected to the support plates (403), two support rods (405) are respectively in sliding fit with the two circular sleeves (404), the top ends of the support rods (405) are connected with a circular plate (406), the circular plate (406) is clamped to the top ends of the circular sleeves (404), the bottom ends of the support rods (405) are connected with a bottom plate (407), a spring (408) is sleeved on the outer wall of the support rod (405) between the bottom plate (407) and the support plate (403), and the axle of the guide wheel (401) is connected to the bottom plate (407).
5. The device for automatically placing textile raw filaments on a material rack according to claim 1, characterized in that: The manipulator (6) includes a base (603), the base (603) is connected to the wrist of the industrial robot (3), a light source (605) is connected to the base (603) on one side of the camera, and a photoelectric sensor (606) and a travel switch (607) are respectively located beside the suction cup (602) and the gripper (601).
6. The device for automatically placing textile raw filaments on a rack according to claim 5, characterized in that: The gripper (601) is an internally expanding finger cylinder, the suction cup (602) is an elastic vacuum suction cup, and the finger cylinder and several elastic vacuum suction cups are respectively connected to both sides of the base (603).
7. The device for automatically placing textile raw filaments on a storage rack according to claim 2, wherein: The cross-section of the guide rail (7) is in a "U" shape, and both ends of the guide rail (7) are in a "V" shape with a flared mouth.
8. The device for automatically placing textile raw filaments on a rack according to claim 1, wherein: Foot cups (409) are connected to the four corners at the bottom of the working platform (4).