Dry slag cooling treatment device

Through the combination of belt conveyor, cold air nozzle and hammer crusher, the problem of low cooling efficiency of dry slag is solved, efficient cooling and crushing is achieved, and environmental pollution is reduced.

CN223060923UActive Publication Date: 2025-07-04BEIJING WELKMAN MASCH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422185394.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-07-04
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

The existing dry slag cooling device has low cooling efficiency, the accumulated dry slag is inconvenient for rapid heat dissipation, and the large-particle size dry slag affects the conveying and discharge.

Method used

The belt conveyor is used to combine with the air cooler and the hammer crusher to cool and crush the dry slag through the cold air nozzle, and the hot air is discharged by the induced air fan, and the bag dust collector is combined to reduce environmental pollution.

Benefits of technology

It achieves efficient cooling of the dry slag temperature from 400℃ to 150℃, and is easy to transport and discharge after crushing, reducing environmental pollution.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223060923U_ABST
    Figure CN223060923U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of dry slag cooling treatment, and particularly relates to a dry slag cooling treatment device which comprises a shell, an induced draft fan, a belt conveyor and a hammer crusher, the induced draft fan is fixed on the left side of the shell, the input end of the induced draft fan is fixedly connected with an exhaust pipe, the other end of the exhaust pipe is embedded and communicated with the left end of the shell, and the belt conveyor is connected with the hammer crusher. An air volume adjusting valve is installed in the middle of the exhaust pipe, and a belt conveyor is arranged on the inner side of the shell. Dry slag can be conveyed orderly through the belt conveyor, accumulation of the dry slag can be avoided, heat dissipation of the dry slag is facilitated, the air cooler is started, the dry slag on the belt conveyor can be fully cooled conveniently through the tee joint, the connecting pipe, the flow dividing pipe and the cold air nozzles arranged at equal intervals, the induced draft fan is started, and the dry slag on the belt conveyor can be cooled conveniently. According to the dry slag cooling device, the dry slag can be fully cooled, the temperature of the dry slag can be reduced to 150 DEG C from 400 DEG C in the conveying process, and the cooling efficiency is high.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of dry slag cooling treatment, and particularly relates to a dry slag cooling treatment device. Background Art

[0002] The gasifier, also known as a coal gas generator, is a device that converts solid fuel into gaseous fuel. During the current operation of the gasifier, a large amount of slag is generated, and the temperature of the slag is relatively high, usually around 400 degrees Celsius, and the particle size is large, which is not convenient for discharge and treatment. Therefore, a dry slag cooling device is required.

[0003] The currently common dry slag cooling devices have low cooling efficiency, and the accumulated dry slag is not conducive to the rapid dissipation of heat, and the relatively large particle size of the dry slag will also affect the subsequent transportation and discharge. Therefore, there is an urgent need to improve the existing dry slag cooling treatment device and provide a dry slag cooling treatment device with high cooling efficiency. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a dry slag cooling treatment device with reasonable design, simple structure, high cooling efficiency and capable of crushing dry slag to solve the problems existing in the prior art.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A dry slag cooling treatment device includes a housing, an induced draft fan, a belt conveyor and a hammer crusher. The induced draft fan is fixed on the left side of the housing, the input end of the induced draft fan is fixedly connected with an air extraction pipe, the other end of the air extraction pipe is inlaid and communicated with the left end of the housing, and an air volume regulating valve is installed at the middle position of the air extraction pipe. A belt conveyor is arranged inside the housing, a cooling component is arranged at the upper end of the housing, a slag dropping hopper is fixedly arranged at the upper left of the housing, a hammer crusher is arranged at the lower right of the housing, and a slag bin is fixedly arranged below the hammer crusher.

[0007] As a preferred embodiment, the cooling component includes a cooling fan, a three-way joint, a connecting pipe, a shunt pipe and a cold air nozzle. The cooling fan is fixedly installed on the top of the housing, the output end of the cooling fan is fixedly connected with the three-way joint, both air outlet ends of the three-way joint are fixedly connected with the connecting pipes, and the other ends of the two connecting pipes away from the three-way joint are respectively fixedly connected to the right ends of the two shunt pipes. A plurality of cold air nozzles are inlaid and communicated along the length direction of the bottom ends of the two shunt pipes at equal intervals.

[0008] As a preferred embodiment, the two shunt pipes are symmetrically arranged front and back with respect to the central axis of the housing, and a plurality of cold air nozzles all penetrate through the upper end inside the housing and are fixedly connected with the housing.

[0009] As a preferred embodiment, the discharge port at the right end of the outer shell communicates with the top feed port of the hammer crusher, and the bottom discharge port of the hammer crusher communicates with the top feed port of the slag bin.

[0010] As a preferred embodiment, a level gauge is fixedly arranged on the outer wall of the upper right side of the slag hopper, a first shut-off door is installed at the bottom of the slag hopper, a second shut-off door is installed at the bottom of the slag bin, a pressure relief valve and a bag filter are installed in the upper right of the slag bin, and the bag filter is located on the right side of the pressure relief valve.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] In the solution of the present utility model:

[0013] In this application, the dry slag can be orderly conveyed by the belt conveyor, which can avoid the accumulation of dry slag, is beneficial to the heat dissipation of dry slag, and the cooling fan is started. Through the three-way pipe, the connecting pipe, the shunt pipe and a number of equally spaced cold air nozzles, it is convenient to fully cool the dry slag on the belt conveyor, and the induced draft fan is started to discharge the hot air through the exhaust pipe. This device can achieve full cooling of the dry slag, and the temperature of the dry slag can be reduced from 400°C to 150°C during the conveying process, with high cooling efficiency;

[0014] The cooled dry slag can fall into the slag bin after being fully crushed by the hammer crusher. Under the action of the pressure relief valve, pressure can be released, which can avoid excessive pressure inside the slag bin. And through the provided bag filter, dust reduction can be achieved, which is convenient for protecting the processing environment. Finally, the second shut-off door can be used to control the opening and closing of the discharge port at the bottom of the slag bin, facilitating slag discharge. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. The following is the description of the drawings:

[0016] Figure 1 It is a front view sectional structure schematic diagram of the present utility model;

[0017] Figure 2 It is a top view structure schematic diagram of the cooling component of the present utility model.

[0018] In the figure:

[0019] 1. Shell; 2. Induced draft fan; 3. Exhaust duct; 4. Air volume regulating valve; 5. Belt conveyor; 6. Cooling component; 61. Cooling fan; 62. Three-way joint; 63. Connecting pipe; 64. Diverging pipe; 65. Cold air nozzle; 7. Hammer crusher; 8. Slag hopper; 9. Level gauge; 10. First shut-off door; 11. Slag bin; 12. Second shut-off door; 13. Pressure relief valve; 14. Bag filter. Specific implementation mode

[0020] The following described embodiments are only a part of the embodiments of the present invention, and do not represent all embodiments consistent with the present invention. Now, in conjunction with the drawings, the exemplary embodiments are described as follows:

[0021] As Figure 1-2 shown, the dry slag cooling treatment device of the present invention includes a shell 1, an induced draft fan 2, a belt conveyor 5 and a hammer crusher 7. The induced draft fan 2 is fixed on the left side of the shell 1. The input end of the induced draft fan 2 is fixedly connected with an exhaust duct 3. The other end of the exhaust duct 3 is inlaid and communicated with the left end of the shell 1. An air volume regulating valve 4 is installed in the middle of the exhaust duct 3. A belt conveyor 5 is arranged inside the shell 1. A cooling component 6 is arranged above the shell 1. A slag hopper 8 is fixedly arranged at the upper left of the shell 1. A hammer crusher 7 is arranged at the lower right of the shell 1. A slag bin 11 is fixedly arranged below the hammer crusher 7.

[0022] On the basis of the above structure, the cooling component 6 includes a cooling fan 61, a three-way joint 62, a connecting pipe 63, a diverging pipe 64 and a cold air nozzle 65. The cooling fan 61 is fixedly installed on the top of the shell 1. The output end of the cooling fan 61 is fixedly connected with a three-way joint 62. Both air outlet ends of the three-way joint 62 are fixedly connected with a connecting pipe 63. The ends of the two connecting pipes 63 far from the three-way joint 62 are respectively fixedly connected to the right ends of the two diverging pipes 64. A plurality of cold air nozzles 65 are evenly inlaid and communicated along the length direction at the bottom ends of the two diverging pipes 64.

[0023] In this embodiment, through the setting of the three-way joint 62 and the two connecting pipes 63, it is convenient to supply cold air to the two diverging pipes 64 simultaneously when the cooling fan 61 is turned on.

[0024] On the basis of the above structure, the two diverging pipes 64 are symmetrically arranged before and after about the central axis of the shell 1. A plurality of cold air nozzles 65 all penetrate through the upper end inside the shell 1 and are fixedly connected with the shell 1.

[0025] In this embodiment, by using a plurality of cold air nozzles 65 evenly arranged at the bottom ends of the two diverging pipes 64, it is convenient to quickly cool the dry slag conveyed on the surface of the belt conveyor 5.

[0026] On the basis of the above structure, the right end discharge port of the outer shell 1 is in communication with the top feed port of the hammer crusher 7, and the bottom discharge port of the hammer crusher 7 is in communication with the top feed port of the slag bin 11.

[0027] In this embodiment, the hammer crusher 7 is used to conveniently crush the dry slag sufficiently before it falls into the slag bin 11.

[0028] On the basis of the above structure, a level gauge 9 is fixedly provided on the outer wall of the upper right side of the slag hopper 8, a first shut-off door 10 is installed at the bottom of the slag hopper 8, a second shut-off door 12 is installed at the bottom of the slag bin 11, and a pressure relief valve 13 and a bag filter 14 are installed in the upper right of the slag bin 11. The bag filter 14 is located on the right side of the pressure relief valve 13.

[0029] In this embodiment, through the setting of the level gauge 9, it is convenient to monitor the amount of dry slag in the slag hopper 8, facilitate the quantitative feeding of dry slag, and through the setting of the bag filter 14, it can play a role in dust removal.

[0030] The working principle of the present utility model is as follows:

[0031] During use, first, the dry slag is discharged into the slag hopper 8, and the level gauge 9 monitors the dry slag content in the slag hopper 8. When it is detected that the dry slag reaches two-thirds of the volume of the slag hopper 8, the level gauge 9 sends a signal and opens the first shut-off door 10 to start discharging slag into the outer shell 1, so that the dry slag falls on the belt conveyor 5 in the transmission state and starts to be conveyed to the right. Then, the cooling fan 61 is started, and through the three-way pipe 62, the connecting pipe 63, the shunt pipe 64 and a number of equally spaced cold air nozzles 65, it is convenient to sufficiently cool the dry slag on the belt conveyor 5. And the induced draft fan 2 is started, and the hot air can be discharged from the outer shell 1 through the exhaust pipe 3. This device can realize the sufficient cooling of the dry slag, and the temperature of the dry slag can be reduced from 400 °C to 150 °C during the conveying process, with high cooling efficiency.

[0032] The cooled dry slag can fall into the hammer crusher 7 for sufficient crushing, and the crushed dry slag can fall into the slag bin 11 and wait for vehicle transfer. Through the setting of the pressure relief valve 13, the internal pressure of the slag bin 11 can be avoided from being too high, and under the action of the bag filter 14, it can play a role in dust reduction. Finally, the dry slag in the slag bin 11 can be discharged and transferred by opening the second shut-off door 12.

[0033] The above is only the preferred specific embodiment of the present utility model, and it is not intended to limit the protection scope of the present utility model; all equivalent changes, modifications, substitutions and variations made by those skilled in the art in this technical field according to the concept of the present utility model on the basis of the existing technology through logical analysis, reasoning or limited experiments shall fall within the protection scope determined by the claims.

Claims

1. A dry slag cooling and treatment device, comprising a housing (1), a draft fan (2), a belt conveyor (5) and a hammer crusher (7), characterized in that: An induced draft fan (2) is fixed on the left side of the housing (1). The input end of the induced draft fan (2) is fixedly connected with an air extraction pipe (3). The other end of the air extraction pipe (3) is inlaid and communicated with the left end of the housing (1). An air volume regulating valve (4) is installed at the middle position of the air extraction pipe (3). A belt conveyor (5) is arranged inside the housing (1). A cooling assembly (6) is arranged at the upper end of the housing (1). A slag dropping hopper (8) is fixedly arranged at the upper left of the housing (1). A hammer crusher (7) is arranged at the lower right of the housing (1). A slag bin (11) is fixedly arranged below the hammer crusher (7).

2. The dry slag cooling and treatment device according to claim 1, characterized in that: The cooling assembly (6) includes a cold air blower (61), a tee (62), a connecting pipe (63), a shunt pipe (64) and a cold air nozzle (65). The cold air blower (61) is fixedly installed on the top of the housing (1). The output end of the cold air blower (61) is fixedly connected with the tee (62). Both air outlet ends of the tee (62) are fixedly connected with the connecting pipe (63). The other ends of the two connecting pipes (63) far away from the tee (62) are respectively fixedly connected to the right ends of the two shunt pipes (64). A plurality of cold air nozzles (65) are inlaid and communicated with the bottom ends of the two shunt pipes (64) at equal intervals along their lengths.

3. The dry slag cooling and treatment device according to claim 2, characterized in that: The two shunt pipes (64) are symmetrically arranged front and back with respect to the central axis of the housing (1). A plurality of cold air nozzles (65) all penetrate through the upper end inside the housing (1) and are fixedly connected with the housing (1).

4. A dry slag cooling and treatment device according to claim 1, characterized in that: The discharge port at the right end of the housing (1) is communicated with the top feed port of the hammer crusher (7). The bottom discharge port of the hammer crusher (7) is communicated with the top feed port of the slag bin (11).

5. A dry slag cooling and treatment device according to claim 1, characterized in that: A level gauge (9) is fixedly arranged on the outer wall of the upper right side of the slag dropping hopper (8). A first shut-off door (10) is installed at the bottom of the slag dropping hopper (8). A second shut-off door (12) is installed at the bottom of the slag bin (11). A pressure relief valve (13) and a bag filter (14) are installed at the upper right of the slag bin (11). The bag filter (14) is located on the right side of the pressure relief valve (13).