Water chamber capable of preventing water tank from leaking
By using edge wrapping and locking mechanisms in the car radiator water chamber, combined with fiberglass nylon material and rubber ring sealing structure, the problem of water tank leakage is solved, achieving higher sealing and connection stability.
Patent Information
- Application Number
- CN202422260035.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-14
AI Technical Summary
The water inlet and outlet pipes of the existing car radiator water chamber are connected to the circulating water pipes by sockets and tied tightly through clamps. The sockets are loose and seeped by water due to vehicle vibrations. The walls of the water chamber are thicker. The injection molded gates are located in the middle of the water chamber, causing air holes, resulting in leakage of the water tank.
The edges of the water-supply chamber shell and the drain-supply chamber shell are integrally formed and wrapped. The connecting pipe is installed with the locking mechanism between the water inlet pipe and the water outlet pipe. The water chamber shell is made of fiberglass nylon material. The outer wall of the water inlet pipe and the water outlet pipe is flange ring. The connecting pipe is connected with the water inlet pipe and the water outlet pipe by bolts and nuts, and a rubber ring and sealing capsule are embedded in the slot to improve sealing performance through the rubber ring and sealing capsule.
It improves the sealing of the water chamber and the radiator core, avoids water leakage, reduces wall thickness and air holes, enhances connection stability, and prevents leakage of the water tank.
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Figure CN223062524U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of automotive radiators, and particularly to a water chamber for preventing water leakage of a water tank. Background Art
[0002] An automotive radiator is an indispensable component in the cooling system of an automotive water-cooled engine. Through the internal circulation of the coolant in the radiator tubes of the automotive radiator and the forced convection formed by the operation of the external fan, a large amount of heat energy is carried away, enabling the engine to operate normally. The automotive radiator mainly includes a radiator core and upper and lower water chambers installed at the top and bottom of the radiator core. The water enters through the upper water chamber, is cooled by the radiator core, and then the cold water flows out from the lower water chamber to cool the engine.
[0003] Currently, the inlet pipe and outlet pipe of the radiator water chamber are connected to the circulating water pipe by means of socketing and being tightened with a clamp. During long-term use, factors such as vehicle vibration are likely to cause the socket contact to become loose and seep water. Moreover, the wall thickness of the water chamber is relatively thick, and the injection gate is located in the middle of the water chamber. Due to the presence of installation points such as positioning posts at both ends of the water chamber, the wall thickness at both ends of the water chamber is too thick, resulting in air holes during injection molding and causing water leakage of the water tank.
[0004] The above information disclosed in this background art is only used to increase the understanding of the background art of this application. Therefore, it may include prior art that is not known to those of ordinary skill in the art. Summary of the Utility Model
[0005] In order to solve the problem that the inlet pipe and outlet pipe of the current radiator water chamber are connected to the circulating water pipe by means of socketing and being tightened with a clamp, during long-term use, factors such as vehicle vibration are likely to cause the socket contact to become loose and seep water. Moreover, the wall thickness of the water chamber is relatively thick, and the injection gate is located in the middle of the water chamber. Due to the presence of installation points such as positioning posts at both ends of the water chamber, the wall thickness at both ends of the water chamber is too thick, resulting in air holes during injection molding and causing water leakage of the water tank, this application provides a water chamber for preventing water leakage of a water tank.
[0006] The water chamber for preventing water leakage provided by this application adopts the following technical solution:
[0007] A water chamber for preventing water leakage includes an upper water chamber shell and a lower water chamber shell. The edges of the upper water chamber shell and the lower water chamber shell are integrally formed with flanges. The side walls of the upper water chamber shell and the lower water chamber shell are respectively fixedly sleeved with an inlet pipe and an outlet pipe. Connecting pipes are connected to both the inlet pipe and the outlet pipe, and locking mechanisms are installed between the connecting pipes and the inlet pipe and the outlet pipe. The top of the upper water chamber shell is fixedly sleeved with a filling port, and a sealing cover is installed on the filling port.
[0008] Preferably, a plurality of reinforcing ribs are integrally formed on the outer walls of the upper water chamber housing and the lower water chamber housing. Positioning columns are fixedly provided at both ends of the upper water chamber housing and the lower water chamber housing. A sealing ring is fixedly embedded and installed on the outer wall of the edge strip near the opening sides of the upper water chamber housing and the lower water chamber housing.
[0009] Preferably, a drain pipe is fixedly sleeved at the bottom of the outer wall of the end of the lower water chamber housing away from the water outlet pipe. A valve is installed on the drain pipe. An exhaust valve is installed on the top of the upper water chamber housing.
[0010] Preferably, the sealing cover is threadedly sleeved on the filling port. A blocking block is fixedly installed at the top of the inner cavity of the sealing cover. The blocking block is movably clamped in the filling port. A plurality of O-rings are fixedly embedded and installed on the outer wall of the blocking block. The O-rings are closely attached to the inner wall of the filling port.
[0011] Preferably, flange rings are fixedly sleeved on the outer walls of the water inlet pipe, the water outlet pipe and the connecting pipe. Slots are opened on the inner end faces of the water inlet pipe and the water outlet pipe. An insertion pipe is fixedly installed at the end of the connecting pipe. The insertion pipe is movably sleeved in the slot. The flange rings on the connecting pipe, the water inlet pipe and the water outlet pipe are connected by bolts and nuts.
[0012] Preferably, a rubber ring is fixedly embedded on the inner end face of the slot. The end of the insertion pipe is tightly pressed on the rubber ring. Movable rings are movably sleeved on the water inlet pipe and the water outlet pipe. Through holes are opened on the movable rings and are aligned with the bolt holes of the flange rings. Springs and one ends of air bags are fixedly embedded on the end faces of the flange rings on the water inlet pipe and the water outlet pipe. The other ends of the springs and the air bags are fixedly connected to the movable rings. A receiving groove is opened on the circumferential inner wall of the slot. The circumferential outer wall of a sealing bag is fixedly connected to the inner wall of the receiving groove. The sealing bag is folded in the receiving groove. Air pipes are fixedly sleeved in the water inlet pipe and the water outlet pipe. The sealing bag is connected to the air bag through the air pipe.
[0013] In summary, the present application includes the following beneficial technical effects:
[0014] The sealing ring on the edge strip of the present application improves the sealing performance after the water chamber is fixed to the radiator core, avoiding water leakage. When injecting the water chamber, the position of the glue inlet point is adjusted to the positioning column, reducing the wall thickness, eliminating air holes, and solving leakage. The sealing performance between the insertion pipe and the slot is improved through the rubber ring and the sealing bag, which is convenient for disassembly and assembly and avoids leakage, further improving the overall service performance. Description of the Drawings
[0015] Figure 1 is a schematic structural diagram of a water chamber for preventing water leakage in an embodiment of the application.
[0016] Figure 2 is a schematic structural diagram of a partial section of the filling port in an embodiment of the application.
[0017] Figure 3 It is a schematic structural diagram of a partial section at the locking mechanism of the application embodiment.
[0018] Figure 4 It is of the application embodiment Figure 3 An enlarged structural diagram of part A in
[0019] Explanation of reference numerals: 1, upper water chamber shell; 2, lower water chamber shell; 3, edge binding; 4, water inlet pipe; 5, water outlet pipe; 6, connecting pipe; 7, locking mechanism; 8, filling port; 9, sealing cover; 10, drain pipe; 11, plug; 12, O-ring; 13, flange ring; 14, slot; 15, insertion pipe; 16, movable ring; 17, spring; 18, air bag; 19, storage groove; 20, sealing capsule; 21, rubber ring. Detailed implementation manners
[0020] The following further elaborates on this application in conjunction with the attached Figures 1-4 drawings.
[0021] The application embodiment discloses a water chamber for preventing water leakage of a water tank, including an upper water chamber shell 1 and a lower water chamber shell 2. Edge bindings 3 are integrally formed at the edges of the upper water chamber shell 1 and the lower water chamber shell 2. A water inlet pipe 4 and a water outlet pipe 5 are respectively fixedly sleeved on the side walls of the upper water chamber shell 1 and the lower water chamber shell 2. Connecting pipes 6 are connected to both the water inlet pipe 4 and the water outlet pipe 5. Locking mechanisms 7 are installed between the connecting pipes 6 and the water inlet pipe 4 and the water outlet pipe 5. A filling port 8 is fixedly sleeved on the top of the upper water chamber shell 1, and a sealing cover 9 is installed on the filling port 8. The upper water chamber shell 1 and the lower water chamber shell 2 are respectively installed at the top and bottom of the radiator core, and the outer edge of the radiator main fins is wrapped by the edge binding 3 in a circle and fixed by brazing. The connecting pipes 6 and the water inlet pipe 4 and the water outlet pipe 5 are locked by the locking mechanisms 7 to prevent connection looseness caused by vehicle shaking, improve the sealing performance between the connecting pipes 6 and the water inlet pipe 4 and the water outlet pipe 5, and avoid water leakage.
[0022] Referring to Figure 1 and Figure 2 , a plurality of reinforcing ribs are integrally formed on the outer walls of the upper water chamber shell 1 and the lower water chamber shell 2. Positioning columns are fixedly provided at both ends of the upper water chamber shell 1 and the lower water chamber shell 2. Sealing rings are fixedly embedded and installed on the outer walls of the edge bindings 3 close to the opening sides of the upper water chamber shell 1 and the lower water chamber shell 2. The sealing rings on the edge bindings 3 improve the sealing performance after the water chamber is fixed to the radiator core and avoid water leakage. When injecting the water chamber, the position of the glue inlet point is adjusted to the positioning columns to reduce the wall thickness and eliminate air holes, thereby solving leakage problems.
[0023] Furthermore, the water chamber is made of glass fiber nylon, which is nylon added with glass fiber, such as PA66 (polyamide 66 or nylon 66) + 30% GF (Glass Fiber), also known as PA66GF30, and the wall thickness of the water chamber is 3 mm.
[0024] Further, a drain pipe 10 is fixedly sleeved at the bottom of the outer wall of one end of the water inlet chamber housing 2 away from the water outlet pipe 5. A valve is installed on the drain pipe 10, and an exhaust valve is installed on the top of the water inlet chamber housing 1. The drain pipe 10 is located at the lowest end of the water inlet chamber housing 2, which is convenient for emptying when replacing the coolant. The exhaust valve adopts a one-way valve, which is convenient for exhausting.
[0025] Refer to Figure 2 , the sealing cover 9 is threadedly sleeved on the filling port 8. A blocking block 11 is fixedly installed at the top of the inner cavity of the sealing cover 9. The blocking block 11 is movably clamped in the filling port 8, and a plurality of O-rings 12 are fixedly embedded on the outer wall of the blocking block 11. The O-rings 12 are closely attached to the inner wall of the filling port 8. When the sealing cover 9 is threadedly connected to the filling port 8, the blocking block 11 is inserted into the filling port 8, and the O-rings 12 are attached to the inner wall of the filling port 8, improving the sealing performance.
[0026] Refer to Figure 1 and Figure 3 , flange rings 13 are fixedly sleeved on the outer walls of the water inlet pipe 4, the water outlet pipe 5 and the connecting pipe 6. Slots 14 are opened on the inner walls of the end faces of the water inlet pipe 4 and the water outlet pipe 5. An inserting pipe 15 is fixedly installed at the end of the connecting pipe 6. The inserting pipe 15 is movably sleeved in the slot 14. The flange rings 13 on the connecting pipe 6, the water inlet pipe 4 and the water outlet pipe 5 are connected by bolts and nuts. The connecting pipe 6 is clamped in the slot 14 through the inserting pipe 15 and connected by the flange rings 13 and bolts, improving the connection stability.
[0027] Refer to Figure 3 and Figure 4, a rubber ring 21 is embedded and installed on the inner end face of the slot 14, the end of the insertion tube 15 is tightly pressed against the rubber ring 21, a movable ring 16 is movably sleeved on the water inlet pipe 4 and the water outlet pipe 5, through holes are formed in the movable ring 16 and are aligned with the bolt holes of the flange ring 13, one ends of a spring 17 and a drum air bag 18 are embedded and installed on the end faces of the flange rings 13 of the water inlet pipe 4 and the water outlet pipe 5, the other ends of the spring 17 and the drum air bag 18 are fixedly connected to the movable ring 16, a storage groove 19 is formed in the circumferential inner wall of the slot 14, the inner wall of the storage groove 19 is fixedly connected to the circumferential outer wall of a sealing bag 20, the sealing bag 20 is folded in the storage groove 19, an air pipe is fixedly sleeved in the water inlet pipe 4 and the water outlet pipe 5, the sealing bag 20 is connected to the drum air bag 18 through the air pipe, after the insertion tube 15 is inserted into the slot 14, the rear end face is attached to the rubber ring 21, bolts pass through the through holes of the movable ring 16 and the flange ring 13 and are tightened by nuts, the insertion tube 15 presses the rubber ring 21 to improve the sealing performance. Moreover, when the insertion tube 15 is inserted, the elastic force of the spring 17 causes the movable ring 16 to move away from the flange ring 13. At this time, the drum air bag 18 sucks the sealing bag 20, so that the sealing bag 20 is received in the storage groove 19, facilitating the insertion of the insertion tube 15. When the bolts are tightened, the movable ring 16 presses against the flange ring 13, causing the drum air bag 18 to be compressed, and then the gas is squeezed into the sealing bag 20, causing the sealing bag 20 to expand and fit against the outer wall of the insertion tube 15, further improving the sealing performance and preventing water leakage.
[0028] The implementation principle of a water chamber for preventing water leakage in an embodiment of the present application is as follows: the upper water chamber shell 1 and the lower water chamber shell 2 are respectively installed at the top and bottom of the radiator core, and a circle of inner edge of the outer edge of the radiator main fins is wrapped by the edge 3 and fixed by brazing. The sealing ring on the edge 3 improves the sealing performance after the water chamber is fixed to the radiator core, preventing water leakage. When the water chamber is injection-molded, the position of the glue inlet point is adjusted to the positioning post, reducing the wall thickness, eliminating air holes, and preventing leakage. When the sealing cover 9 is threadedly connected to the filling port 8, the plug 11 is stuck into the filling port 8, and the O-ring 12 fits against the inner wall of the filling port 8 to improve the sealing performance. The insertion tube 15 is movably sleeved in the slot 14, and the connecting pipe 6 is connected to the flange rings 13 on the water inlet pipe 4 and the water outlet pipe 5 through bolts and nuts. The connecting pipe 6 is clamped to the slot 14 through the insertion tube 15 and connected through the flange ring 13 and bolts to improve the connection stability. After the insertion tube 15 is inserted into the slot 14, the rear end face is attached to the rubber ring 21, bolts pass through the through holes of the movable ring 16 and the flange ring 13 and are tightened by nuts, the insertion tube 15 presses the rubber ring 21 to improve the sealing performance. Moreover, when the insertion tube 15 is inserted, the elastic force of the spring 17 causes the movable ring 16 to move away from the flange ring 13. At this time, the drum air bag 18 sucks the sealing bag 20, so that the sealing bag 20 is received in the storage groove 19, facilitating the insertion of the insertion tube 15. When the bolts are tightened, the movable ring 16 presses against the flange ring 13, causing the drum air bag 18 to be compressed, and then the gas is squeezed into the sealing bag 20, causing the sealing bag 20 to expand and fit against the outer wall of the insertion tube 15, further improving the sealing performance and preventing water leakage.
[0029] The following points should be noted: First, in the description of this application, it should be noted that unless otherwise specified and defined, the terms "installed", "connected", and "coupled" should be understood in a broad sense. It can be a mechanical connection or an electrical connection, or it can be the internal communication of two components. It can be directly connected. The terms "upper", "lower", "left", "right", etc. are only used to represent the relative positional relationship. When the absolute position of the object being described changes, the relative positional relationship may change;
[0030] Second, in the drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. For other structures, reference can be made to the general design. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0031] Finally, the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.
[0032] The above are all the preferred embodiments of this application and do not limit the protection scope of this application accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of this application shall be covered by the protection scope of this application.
Claims
1. A water chamber for preventing water tank leakage, comprising an upper water chamber shell (1) and a lower water chamber shell (2), characterized in that: Edges of the upper water chamber housing (1) and the lower water chamber housing (2) are integrally formed with edge flanges (3). Side walls of the upper water chamber housing (1) and the lower water chamber housing (2) are respectively fixedly sleeved with a water inlet pipe (4) and a water outlet pipe (5). Connecting pipes (6) are connected to both the water inlet pipe (4) and the water outlet pipe (5). Locking mechanisms (7) are installed between the connecting pipe (6) and the water inlet pipe (4) and the water outlet pipe (5). The top of the upper water chamber housing (1) is fixedly sleeved with a filling port (8), and a sealing cover (9) is installed on the filling port (8).
2. The water chamber for preventing water tank leakage according to claim 1, wherein: Outer walls of the upper water chamber housing (1) and the lower water chamber housing (2) are integrally formed with a plurality of reinforcing ribs. Both ends of the upper water chamber housing (1) and the lower water chamber housing (2) are fixedly provided with positioning columns. Outer walls of the edge flanges (3) near the opening sides of the upper water chamber housing (1) and the lower water chamber housing (2) are fixedly and internally embedded with sealing rings.
3. A water chamber for preventing water leakage of a water tank according to claim 1, characterized in that: The bottom of the outer wall at one end of the lower water chamber housing (2) far from the water outlet pipe (5) is fixedly sleeved with a drain pipe (10), and a valve is installed on the drain pipe (10). An exhaust valve is installed on the top of the upper water chamber housing (1).
4. A water chamber for preventing water tank leakage according to claim 1, characterized in that: The sealing cover (9) is threadedly sleeved on the filling port (8). A blocking block (11) is fixedly installed at the top of the inner cavity of the sealing cover (9). The blocking block (11) is movably clamped in the filling port (8), and a plurality of O-rings (12) are fixedly and internally embedded on the outer wall of the blocking block (11). The O-rings (12) are in close contact with the inner wall of the filling port (8).
5. A water chamber for preventing water tank leakage, characterized in that: Outer walls of the water inlet pipe (4), the water outlet pipe (5) and the connecting pipe (6) are all fixedly sleeved with flange rings (13). Inner walls of end faces of the water inlet pipe (4) and the water outlet pipe (5) are both provided with slots (14). An inserting pipe (15) is fixedly installed at the end of the connecting pipe (6). The inserting pipe (15) is movably sleeved in the slot (14). The flange rings (13) on the connecting pipe (6), the water inlet pipe (4) and the water outlet pipe (5) are connected by bolts and nuts.
6. The water chamber for preventing water tank leakage according to claim 5, characterized in that: A rubber ring (21) is internally embedded at the inner end face of the slot (14). The end of the inserting pipe (15) is tightly pressed on the rubber ring (21). A movable ring (16) is movably sleeved on the water inlet pipe (4) and the water outlet pipe (5). Through holes are formed in the movable ring (16) opposite to bolt holes of the flange rings (13). One ends of a spring (17) and an air bag (18) are internally embedded at end faces of the flange rings (13) on the water inlet pipe (4) and the water outlet pipe (5). The other ends of the spring (17) and the air bag (18) are both fixedly connected to the movable ring (16). A receiving groove (19) is formed in the circumferential inner wall of the slot (14). The circumferential outer wall of a sealing bag (20) is fixedly connected to the inner wall of the receiving groove (19). The sealing bag (20) is folded in the receiving groove (19). An air pipe is fixedly sleeved in the water inlet pipe (4) and the water outlet pipe (5). The sealing bag (20) is connected to the air bag (18) through the air pipe.