Universal rack for chemical plant equipment installation

By using a movable universal rack in the installation of chemical factory equipment, the maintenance inconvenience and rack damage caused by the inability to move the fixed rack is solved, and flexible installation and safe maintenance of the equipment are achieved.

CN223063608UActive Publication Date: 2025-07-04SHANXI INVESTMENT PLANNING RES INST CO LTD
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Patent Information

Application Number
CN202421863924.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-07-04
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

The steel structure frame of the pump body and motor of the chemical plant is fixed on a special cement base and cannot be moved, resulting in inconvenience in maintenance. Punching holes or welding steel plates on the original frame will affect the strength of the frame, which is prone to damage again, leaving safety hazards.

Method used

A universal frame is adopted that is fixedly connected by multiple steel structural members through bolt components, and is equipped with a moving slide and an annular closed track table, allowing the steel structural members to move relatively when the bolts are loosened, meeting the equipment installation, adjustment and maintenance needs of different installation positions.

Benefits of technology

Improve equipment maintenance and maintenance efficiency, reduce damage to supporting infrastructure by updating equipment, and ensure safe operation of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of chemical machinery, and particularly relates to a universal rack for chemical plant equipment installation. The universal rack for chemical plant equipment installation is formed by fixedly connecting a plurality of steel structural members through bolt assemblies, the surface of each steel structural member is provided with a movable sliding way and an annular closed rail table surrounding the movable sliding way, and the width of each movable sliding way is slightly larger than the diameter of a bolt. Therefore, the steel structural members can slide back and forth when the bolts are unscrewed. The universal rack can meet the requirements for installation, adjustment, maintenance and replacement of equipment at different installation positions, operation equipment can be conveniently maintained or replaced in time according to actual needs, the equipment overhaul and maintenance efficiency is improved, and damage to matched infrastructures caused by equipment updating is reduced.
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Description

Technical Field

[0001] The utility model belongs to the field of auxiliary equipment for mechanical equipment installation, and particularly relates to a universal rack for equipment installation in a chemical plant. Background Art

[0002] All kinds of pump bodies and motors or pump bodies and supporting motors are important production equipment in chemical plants. These equipment have the operating characteristics of long continuous operation time and large vibration, so they need to be frequently overhauled and repaired. However, at present, almost all the steel structure racks of fixed pump bodies and motors or pump bodies and supporting motors are directly fixed on special cement bases and cannot be moved. During the maintenance process, if the equipment is modified or transformed, the original rack will not be able to cooperate with the installation of the new equipment. Therefore, only pumps or motors of the same or the same type and size used in the preliminary design during the first installation can be replaced. In the case of equipment transformation or rack damage, the maintenance process requires drilling holes on the original rack or temporarily welding steel plates and then drilling holes again to solve the problem. However, processes such as drilling and welding will affect the strength of the original rack to varying degrees, and the repaired rack is likely to be damaged again in a short time, which may also leave certain potential safety hazards for the later operation of the pump body and motor equipment. Summary of the Invention

[0003] The purpose of the present utility model is to solve the technical problems in the prior art that the steel structure racks of pump bodies and motors or pump bodies and supporting motors in chemical plants are directly fixed on special cement bases and cannot be moved, resulting in inconvenient maintenance, and processes such as drilling holes on the original rack or temporarily welding steel plates and then drilling holes again will affect the strength of the rack to varying degrees, and the repaired rack is prone to be damaged again, thus leaving potential safety hazards for the later operation of the pump body and motor equipment.

[0004] The present utility model is realized through the following technical solutions.

[0005] The universal rack of the present utility model is fixedly connected by M steel structure members through N sets of bolt assemblies. The number of M is 3 - 4 pieces, the number of N is 1 - 4 sets, and at least one steel structure member is fixed on the surface of the cement base; a moving slideway is provided in the middle part of the steel structure member fixed on the surface of the cement base, and an annular closed track table is arranged around the moving slideway. The width of the moving slideway is slightly larger than the diameter of the bolt in the bolt assembly, so that the steel structure member can move back and forth in the moving slideway when the bolt assembly is loosened.

[0006] Preferably, in the universal rack of the utility model, the number M of the steel structure components is 4, the number N of the bolt assemblies is 4 groups, wherein 2 steel structure components are fixed in parallel on the surface of the cement base, and the other 2 steel structure components are installed in parallel on the horizontal plane formed by the 2 steel structure components fixed on the surface of the cement base through the bolt assemblies, and the steel structure components on the upper and lower surfaces form a "well"-shaped structure as a whole; and the 2 steel structure components on the upper surface can move relative to the 2 steel structure components on the lower surface in the moving slideway in the middle part of the 2 steel structure components on the lower surface when the bolts of the bolt assemblies are loosened.

[0007] Preferably, in the universal rack of the utility model, the number of the steel structure components is 3, the number of the bolt assemblies N is 2 groups, wherein the first steel structure component is fixed on the surface of the cement base, and the remaining two steel structure components are installed in parallel on the surface of the first steel structure component through the bolt assembly, forming a "艹"-shaped structure; and the two steel structure components on the upper surface can move in the moving slideway in the middle part of the first steel structure component on the lower surface or rotate relative to the bolts of the bolt assembly when the bolts of the bolt assembly are loosened.

[0008] Preferably, in the universal rack of the utility model, the number of the steel structure components is 3, the number of the bolt assemblies N is 1 group, wherein the first steel structure component is fixed on the surface of the cement base, and the remaining two steel structure components are fixed on the surface of the first steel structure component through the bolt assembly to form a "M"-shaped structure; and when the bolts of the bolt assembly are loosened, the remaining two steel structure components can move relative to the first steel structure component in the moving slideway in the middle part of the first steel structure component on the lower surface or rotate relative to the bolts of the bolt assembly.

[0009] The utility model is suitable for a universal rack for installing chemical plant equipment, and a movable slide and a track platform are provided in each steel structure component, wherein the slide ensures that the different positions of other steel structure components and motor foundation bolts can be relatively moved, and the setting of the track platform ensures the connection stability between the steel structure components, and at the same time, the bolts can be hidden to avoid interfering with the mobility of the rack. It can be seen that since the different steel structure components of the universal rack of the utility model can be relatively moved, the needs of equipment installation, adjustment, maintenance and replacement at different installation positions are met, so that in the production process, the running equipment can be repaired or replaced in time according to actual needs, which improves the efficiency of equipment inspection and maintenance and reduces the damage to the supporting infrastructure caused by the updated equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a structural schematic diagram of a first embodiment of a universal rack for installing chemical plant equipment of the utility model;

[0011] Figure 2 is Figure 1 a schematic diagram of a steel structure member in

[0012] Figure 3 is Figure 2 a side view of the steel structure member in

[0013] Figure 4 is Figure 3 a schematic diagram after the steel structure member shown in is fixed with a bolt assembly (the part marked by the dashed circle in the figure);

[0014] Figure 5 is a usage state diagram of the first implementation mode of the universal rack of the present utility model;

[0015] Figure 6 is the usage state of the second implementation mode of the universal rack of the present utility model;

[0016] Figure 7 is a deformation of the usage state of the second implementation mode of the universal rack of the present utility model;

[0017] Figure 8 is the usage state of the third implementation mode of the universal rack of the present utility model;

[0018] Figure 9 is the usage state of the fourth implementation mode of the universal rack of the present utility model;

[0019] Figure 10 is a deformation of the usage state of the fourth implementation mode of the universal rack of the present utility model;

[0020] Figures 1 to 4 In , the reference numerals are: 1 - steel structure member; 2 - bolt assembly; 3 - moving slideway; 4 - track table; Figures 5 to 10 In , the structures such as the moving slideway and the track table in the steel structure are not marked, and the dashed bolts indicate the schematic positions of the bolts for fixing the pump body, the motor, or the pump body and the supporting motor. Specific implementation mode

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only some exemplary implementation modes of the present invention, rather than all the embodiments of the present utility model. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0022] It should be noted that if there are directional indications (such as up, down, left, right, front, back, etc.) involved in the embodiments of the present invention, then such directional indications are only used to explain the relative positional relationship, movement conditions, etc. between components in a specific posture (as shown in the drawings). If the specific posture changes, the directional indications will also change accordingly.

[0023] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present utility model, then such descriptions of "first", "second", etc. are only for descriptive purposes and cannot be construed as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions between the various embodiments of the present utility model can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0024]

Embodiment 1

[0025] Figures 1 to 5 shows a schematic structural diagram and a usage state diagram of a universal rack for chemical plant equipment installation according to the first preferred embodiment of the present utility model. As Figures 1 to 4 shown, the universal rack of this embodiment is fixedly connected by 4 steel structure members 1 and 4 sets of bolt assemblies 4. A moving slideway 3 is provided in the middle part of each steel structure member 1, and an annular closed track table 2 is arranged around the moving slideway 3. Among them, the moving slideway 3 can ensure the movement of the positions of other steel structure members 1 and bolts 2; the track table 2 can ensure the connection stability between the steel structure members 1 and at the same time hide the connection bolts to avoid interfering with the mobility of the steel structure members 1.

[0026] Figure 5 shows a usage state diagram of a universal rack for chemical plant equipment installation according to the first preferred embodiment of the present utility model. To illustrate the movement situation of the 2 upper steel structure members 1 in the moving slideway 3 between the 2 lower steel structure members 1, Figure 5 the structures such as the moving slideway and the track table in the steel structure are not marked in the figure, and only the movement direction of the upper steel structure member 1 is schematically indicated, Figure 5 and the dotted bolts in the figure indicate the schematic positions of the bolts for installing the pump body, the motor, or the pump body and the supporting motor.

[0027] As Figure 5As shown, during the use of the universal rack of this embodiment, two steel structure components 1 are fixed in parallel on the surface of the cement base, and the other two steel structure components 1 are installed in parallel on the horizontal plane formed by the two steel structure components 1 fixed on the surface of the cement base, and the upper and lower layers of steel structure components 1 form a "well"-shaped structure as a whole. The width of the movable slide 3 is slightly larger than the diameter of the bolts in the bolt assembly 4, so that in the steel structure of the "well"-shaped structure, the two steel structure components 1 of the upper layer can move relative to the two steel structure components 1 of the lower layer in the movable slide 3 in the middle of the two steel structure components 1 of the lower layer when the bolts of the bolt assembly 4 are loosened.

[0028] [Example 2]

[0029] Figure 6 The diagram of the use state of the universal rack for chemical plant equipment installation according to the second preferred embodiment of the utility model is shown. In this embodiment, the schematic diagram of the steel structure components constituting the universal rack, the side view of the steel structure components, and the schematic diagram of the steel structure components after being fixed with bolt assemblies are the same as those in Example 1. Figures 2 to 4 The universal rack of this embodiment is composed of three steel structural members 1 and two sets of bolt assemblies 4, wherein the first steel structural member 1 is fixed on the surface of the cement substrate, and the other two steel structural members 1 are installed on the surface of the first steel structural member 1 through the bolt assemblies 4, and the three steel structural members 1 form a "艹"-shaped structure as a whole. Figures 2 to 4 In this embodiment, a movable slide 3 is provided in the middle part of each steel structure component 1, and an annular closed track platform 2 is arranged around the movable slide 3. The width of the movable slide 3 is slightly larger than the diameter of the bolts in the bolt assembly 4, so that in the "艹"-shaped steel structure, the two steel structure components 1 on the upper layer can move relative to the steel structure component 1 on the lower layer in the movable slide 3 in the middle part thereof or rotate relative to the bolts of the bolt assembly 4 when the bolts of the bolt assembly 4 are loosened.

[0030] Figure 7 It shows a schematic diagram of a second preferred embodiment, in which after the bolts of the bolt assembly 4 are loosened, the second and third steel structure components 1 move relative to the lower steel structure component 1 in the movable slide 3 in the middle part thereof and move to the end position of the lower steel structure component 1, and can also rotate and move relative to the bolts of the bolt assembly 4.

[0031] [Example 3]

[0032] As a variation of Example 2, Figure 8Shows the usage state diagram of the universal rack for chemical plant equipment installation in the third preferred embodiment of the present utility model. In this embodiment, the schematic diagram of the steel structure members constituting the universal rack, the side view of the steel structure members, and the schematic diagram after the steel structure members are fixed with bolt assemblies are the same as those in Embodiment 1 Figures 2 to 4 The same. The difference from Embodiment 2 is that in this embodiment, the number of steel structure members 1 is 5, and the number of bolt assemblies 4 is 2 groups. Among them, the first steel structure member 1 is fixed on the surface of the cement base, and the remaining 4 steel structure members 1 are divided into two groups of two, and are respectively fixed on the surface of the first steel structure member 1 through 2 groups of bolt assemblies 4; and when the bolts of the bolt assembly 4 are loosened, the 2 steel structure members 1 fixed by the bolt assembly 4 can move in the movement slideway 3 in the middle part relative to the lower steel structure member 1 or rotate relative to the bolts of the bolt assembly 4.

[0033]

Embodiment 4

[0034] Figure 9 Shows the usage state diagram of the universal rack for chemical plant equipment installation in the fourth preferred embodiment of the present utility model. In this embodiment, the schematic diagram of the steel structure members constituting the universal rack, the side view of the steel structure members, and the schematic diagram after the steel structure members are fixed with bolt assemblies are the same as those in Embodiment 1 Figures 2 to 4 The same. The universal rack of this embodiment is composed of 3 steel structure members 1 and is fixedly connected through 1 group of bolt assemblies 4. Among them, the first steel structure member 1 is fixed on the surface of the cement base, and the other 2 steel structure members 1 are installed on the surface of the first steel structure member 1 through the bolt assembly 4, and the 3 steel structure members 1 as a whole form a "rice" - shaped structure. Referring to Embodiment 1 Figures 2 to 4 , in this embodiment, a movement slideway 3 is provided in the middle part of each steel structure member 1, and an annular closed track table 2 is arranged around the movement slideway 3. The width of the movement slideway 3 is slightly larger than the diameter of the bolt in the bolt assembly 4, so that in the steel structure of the "rice" - shaped structure, the 2 upper - layer steel structure members 1 can move in the movement slideway 3 in the middle part relative to the lower - layer steel structure member 1 or rotate relative to the bolts of the bolt assembly 4 when the bolts of the bolt assembly 4 are loosened.

[0035] Figure 10 Shows the schematic diagram of the 2 steel structure members 1 fixed by the bolt assembly 4 moving to the end position of the lower - layer steel structure member 1 in the movement slideway 3 in the middle part relative to the lower - layer steel structure member 1 and then being able to rotate and move relative to the bolts of the bolt assembly 4 in the fourth preferred embodiment.

[0036] In all embodiments of the present invention, the thickness of the steel structure member 1 is not specifically limited. For example, according to the weight of the actual chemical equipment, a steel structure with a thickness of 8 cm - 15 cm can be selected. Of course, a thicker or slightly thinner steel structure can also be selected according to the actual situation.

[0037] The utility model is applicable to the technical field of maintenance and overhaul of chemical plant equipment, including a universal rack and other chemical equipment with a steel structure base. By the relative movement between the steel structure members 1, the utility model can meet the needs of equipment installation, adjustment, maintenance, and replacement at different installation positions, so that the operating equipment can be updated in a timely manner during the production process, improving the equipment operation efficiency and reducing the comprehensive production cost.

[0038] In practical applications, for the sake of universality, other new forms of universal racks can be derived, such as I-shaped, grass-shaped, or other forms of transformation, replacement, or deformation. Any modifications, equivalent replacements, improvements, etc. made under the principle and spirit of this embodiment all fall within the protection scope of the utility model.

Claims

1. A universal rack for the installation of chemical plant equipment, characterized in that, M steel structure components (1) are fixedly connected via N groups of bolt assemblies (4), the number of M being 3 to 4, the number of N being 1 to 4, and at least one steel structure component (1) being fixed on the surface of a cement substrate; a movable slideway (3) is provided in the middle of each of the steel structure components (1) fixed on the surface of the cement substrate, and an annular closed track platform (2) is provided around the movable slideway (3); the width of the movable slideway (3) is slightly larger than the diameter of the bolts in the bolt assembly (4), so that the steel structure component (1) can move back and forth on the movable slideway (3) when the bolt assembly (4) is loosened.

2. The universal rack for chemical plant equipment installation according to claim 1, characterized in that, The number M of the steel structure components (1) is 4, and the number N of the bolt assemblies (4) is 4 groups, wherein the first two steel structure components (1) are fixed in parallel on the surface of the cement base, and the remaining two steel structure components (1) are installed on the horizontal plane formed by the first two steel structure components (1) through the bolt assemblies (4), and the upper and lower layers of steel structure components (1) as a whole form a "well"-shaped structure; and when the bolts of the bolt assemblies (4) are loosened, the two steel structure components (1) on the upper layer can move relative to the two steel structure components (1) on the lower layer in the moving slideway (3) at the middle part of the two steel structure components (1) on the lower layer.

3. The universal rack for chemical plant equipment installation according to claim 1, characterized in that, The number of the steel structure components (1) is 3, and the number of the bolt assemblies (4) N is 2 groups, wherein the first steel structure component (1) is fixed on the surface of the cement base, and the remaining two steel structure components (1) are installed in parallel on the surface of the first steel structure component (1) through the bolt assemblies (4), forming a "艹"-shaped structure; and when the bolts of the bolt assemblies (4) are loosened, the two steel structure components (1) on the upper surface can move in the moving slideway (3) in the middle part of the first steel structure component (1) on the lower surface or rotate relative to the bolts of the bolt assemblies (4).

4. The universal rack for chemical plant equipment installation according to claim 1, characterized in that, The number of the steel structure components (1) is 3, and the number of the bolt assemblies (4) N is 1 group, wherein the first steel structure component (1) is fixed on the surface of the cement base, and the remaining two steel structure components (1) are fixed on the surface of the first steel structure component (1) through the bolt assemblies (4), forming a "M"-shaped structure; and when the bolts of the bolt assemblies (4) are loosened, the remaining two steel structure components (1) can move relative to the first steel structure component (1) in the moving slideway (3) at the middle part of the first steel structure component (1) on the lower surface, or can rotate relative to the bolts of the bolt assemblies (4).