Cleaning device of plate-fin heat exchanger for agricultural machinery
By designing an agricultural mechanical plate-fin heat exchanger cleaning device including a soaking tank, a support frame and a high-pressure rinsing head, the problems of long cleaning time and impurities residue in the prior art are solved, and a fast and efficient cleaning effect is achieved.
Patent Information
- Application Number
- CN202422062560.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-26
AI Technical Summary
The existing agricultural machinery plate-fin heat exchanger cleaning device is difficult to effectively remove dirt from the inside and the surface, especially the impurities at the center are difficult to penetrate by liquid, which increases the cleaning time and difficulty, and the spraying components are prone to cause impurities to remain.
A cleaning device including a soaking pool, a support frame, a shaking frame and a high-pressure rinsing head is designed. Through the combination of threaded clamping rod clamping, thread-retraction roller lifting, shaking frame movement and high-pressure rinsing head, the full-circuit soaking and cleaning of the plate-fin heat exchanger is achieved to avoid impurities and liquid splashing.
It significantly reduces the cleaning time and difficulty, improves the cleaning effect, ensures that impurities do not remain during the rinsing process, avoids water stains and splashes, and achieves a fast and effective cleaning process.
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Figure CN223064444U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning of plate - fin heat exchangers for agricultural machinery, in particular to a cleaning device for plate - fin heat exchangers for agricultural machinery. Background Technique
[0002] The cleaning of plate - fin heat exchangers for agricultural machinery is considered for multiple aspects such as improving heat transfer efficiency, extending equipment life, reducing production costs, and ensuring production safety and environmental health. After being used for a period of time, dirt and scale will accumulate on the surface and inside of the plate - fin heat exchanger. These dirt not only increase the thermal resistance but also reduce the heat conduction area, thus reducing the heat transfer efficiency. Therefore, a cleaning device for plate - fin heat exchangers for agricultural machinery is needed.
[0003] Patent Publication No. CN 220625032 U discloses an automatic cleaning device for plate - fin heat exchangers. The device clamps objects through clamping parts, uses a spraying component for flushing, and completes the rotation of objects through the connection of a second gear to achieve the effect of all - around flushing. However, in agricultural machinery, the dust and impurities in some heat exchangers have accumulated for a long time and are relatively hard. During the soaking process, the liquid only gradually penetrates in. The impurities on the surface will become loose under soaking, but it is difficult for the liquid to penetrate into the impurities in the central position, resulting in the impurities still being rigid on the object, thus increasing the cleaning time and cleaning difficulty. And the spraying component sprays in a horizontal manner, and the impurity liquid is easy to remain in the object. Therefore, a cleaning device for plate - fin heat exchangers for agricultural machinery is proposed. Summary of the Invention
[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art, and to propose a cleaning device for plate - fin heat exchangers for agricultural machinery.
[0005] In order to achieve the above - mentioned purpose, the utility model adopts the following technical scheme:
[0006] A cleaning device for a plate - fin heat exchanger for agricultural machinery, including a device body. An immersion tank is installed inside the device body. A support frame is movably connected to the immersion tank. A connecting rod is installed on the support frame. The bottom side of the connecting rod is connected to a shaking frame. A shaking rod is fixedly installed on the support frame. A support plate is connected to the outer side of the shaking rod. An adjusting roller is installed on one side of the support plate. A lifting frame is connected to the outer side of the adjusting roller. A pressing clamping plate is arranged on the top surface of the lifting frame. A pull rope is also connected to the lifting frame.
[0007] Preferably, an adjusting frame is fixedly installed on the top surface of the device body. Two wire winding rollers are installed on the adjusting frame. Tooth pieces are installed at one ends of the wire winding rollers. The two tooth pieces are meshed with each other. A first motor is connected to the outside of one of the tooth pieces. A plurality of pulling ropes are provided. One ends of the pulling ropes are wound around the wire winding rollers respectively, and the other ends are connected to the top surface of the lifting frame.
[0008] Preferably, a plurality of limiting rods are installed inside the device body. One end of each limiting rod is fixed on the top surface of the soaking tank, and the other end is erected on the inner wall of the device body. The lifting frame is slidably connected to the outer surface of the limiting rod.
[0009] Preferably, the support frame is in an "I" shape. A plurality of fixed bottom plates are welded and installed on the support frame. Clamping pieces are movably connected to the top surfaces of the fixed bottom plates. A threaded clamping rod is rotatably connected to the top surface of one end of each clamping piece. The threaded clamping rod is threadedly connected inside the support frame. A heat exchanger is clamped between the clamping piece and the fixed bottom plate. Rocking rods are welded and installed on the outer side surfaces at both ends of the support frame. The rocking rods are movably connected inside the support plate.
[0010] Preferably, a plurality of connecting rods are horizontally installed on both sides of the support frame. A plurality of grooves are formed in the rocking frame. The outer ends of the connecting rods are respectively clamped in the grooves. Slide rods are fixedly installed at both ends of the rocking frame. A plurality of limiting blocks are welded and installed on the inner wall of the device body. The slide rods are slidably connected between the limiting blocks. A limiting bottom frame is further installed on the bottom surface of the rocking frame. A second motor is further installed inside the device body. A rotating piece is connected to the output end of the second motor. A slider is movably connected to one end of the rotating piece. The slider is slidably connected inside the limiting bottom frame.
[0011] Preferably, the pressing clamping plate is connected to the top surface of the lifting frame. The adjusting roller is movably connected inside the lifting frame. A plurality of clamping grooves are annularly formed on one side of the adjusting roller. One end of the pressing clamping plate is clamped in the clamping groove, and the other end of the pressing clamping plate is connected to the lifting frame by a spring.
[0012] Preferably, the soaking tank is arranged on the bottom surface of the device body. A flushing plate is further installed on the top surface of the device body. High-pressure flushing heads are installed on the bottom surface of the flushing plate.
[0013] The beneficial effects of the utility model are:
[0014] This solution can clamp and fix the position of an object through the cooperation of a threaded clamping rod and clamping pieces. The lifting effect of the support frame can be achieved by the rotation of the wire winding roller. The angle of the support frame can be adjusted by pressing the clamping plate. Through the connection of the shaking frame and the connecting rod, the support frame is driven to move during the reciprocating movement of the shaking frame, achieving the effect of moving immersion. The flushing plate can be used to avoid the residue of impurities inside during the cleaning process and also prevent the possibility of liquid splashing out.
[0015] This solution reduces the cleaning time consumed during the cleaning of the heat exchanger, reduces the difficulty of cleaning and the time spent on soaking, improves the shaking and soaking effect of the device, thus significantly reducing the soaking time required for the object, also improving the flushing effect on the object, avoiding the possibility of residue of impurities during the flushing process, and preventing the possibility of water stains splashing during cleaning, achieving the effect of unified collection. Brief Description of the Drawings
[0016] Figure 1 It is a schematic diagram of the overall structure of a cleaning device for a plate-fin heat exchanger used in agricultural machinery proposed by the present utility model;
[0017] Figure 2 It is a schematic diagram of the internal structure of a cleaning device for a plate-fin heat exchanger used in agricultural machinery proposed by the present utility model;
[0018] Figure 3 It is a schematic diagram of the front view structure of a cleaning device for a plate-fin heat exchanger used in agricultural machinery proposed by the present utility model;
[0019] Figure 4 It is a schematic diagram of the structure of the support frame part;
[0020] Figure 5 It is Figure 4 a schematic diagram of the structure of part A in
[0021] Figure 6 It is a schematic diagram of the structure of the shaking frame part.
[0022] In the figure: 1, device body; 2, support frame; 21, threaded clamping rod; 22, clamping piece; 23, shaking rod; 24, support plate; 25, lifting frame; 26, pressing clamping plate; 27, adjusting roller; 3, connecting rod; 4, flushing plate; 41, high-pressure flushing head; 5, wire winding roller; 6, limiting rod; 7, soaking pool; 8, pulling rope; 9, first motor; 10, shaking frame; 11, limiting block; 12, limiting bottom frame; 13, adjusting frame. Detailed Description of the Invention
[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0024] Embodiment: Refer to Figures 1-6 , a cleaning device for a plate-fin heat exchanger used in agricultural machinery, including a device body 1. An immersion tank 7 is installed in the device body 1. A support frame 2 is movably connected to the immersion tank 7. A connecting rod 3 is installed on the support frame 2. A shaking frame 10 is connected to the bottom side of the connecting rod 3. A shaking rod 23 is fixedly installed on the support frame 2. A support plate 24 is connected to the outer side of the shaking rod 23. An adjusting roller 27 is installed on one side of the support plate 24. A lifting frame 25 is connected to the outer side of the adjusting roller 27. A pressing clamping plate 26 is arranged on the top surface of the lifting frame 25. A pulling rope 8 is also connected to the lifting frame 25. An adjusting frame 13 is fixedly installed on the top surface of the device body 1. Two wire winding rollers 5 are symmetrically installed on the adjusting frame 13. Tooth pieces are fixedly installed at one ends of the wire winding rollers 5. The two tooth pieces are meshed with each other. A first motor 9 is connected to the outer side of one of the tooth pieces to act on the lifting of the entire support frame 2. A plurality of pulling ropes 8 are provided to maintain the stability of the support frame 2 during the lifting process. One ends of the pulling ropes 8 are wound around the wire winding rollers 5 respectively, and the other ends are connected to the top surface of the lifting frame 25.
[0025] Specifically, a plurality of limiting rods 6 are installed in the device body 1. One end of the limiting rod 6 is fixed on the top surface of the immersion tank 7, and the other end of the limiting rod 6 is erected on the inner wall of the device body 1. The lifting frame 25 is slidably connected to the outer surface of the limiting rod 6 to prevent shaking during the movement process.
[0026] Furthermore, the support frame 2 is in an "I" shape. A plurality of fixed bottom plates are welded and installed on the support frame 2 for convenient placement of objects. Clamping pieces 22 are movably connected to the top surfaces of the fixed bottom plates, and the cooperation between the two achieves a clamping effect. A threaded clamping rod 21 is rotatably connected to the top surface of one end of the clamping piece 22. The threaded clamping rod 21 is threadedly connected inside the support frame 2 to act on the adjustment of the position of the clamping piece 22. A heat exchanger is clamped between the clamping piece 22 and the fixed bottom plate. Shaking rods 23 are welded and installed on the outer side surfaces of both ends of the support frame 2. The shaking rods 23 are movably connected inside the support plate 24 to achieve the effect of the support frame 2 moving back and forth.
[0027] In this embodiment, a plurality of connecting rods 3 are horizontally installed on both sides of the support frame 2. The shaking frame 10 is provided with a plurality of grooves, and the outer ends of the connecting rods 3 are respectively clamped in the grooves to support during shaking. Slide rods are fixedly installed at both ends of the shaking frame 10. A plurality of limit blocks 11 are welded and installed on the inner wall of the device body 1. The slide rods are slidably connected between the limit blocks 11. A limit bottom frame 12 is also installed on the bottom surface of the shaking frame 10. A second motor is also installed in the device body 1. A rotating plate is connected to the output end of the second motor. One end of the rotating plate is movably connected to a slider. The rotation of the rotating plate can continuously drive the slider to slide in the limit bottom frame 12, and the shaking frame 10 is pushed back and forth during rotation. The pressing clamping plate 26 is connected to the top surface of the lifting frame 25. The adjusting roller 27 is movably connected in the lifting frame 25 to achieve the effect of rotating and adjusting the support frame 2. A plurality of card slots are annularly arranged on one side of the adjusting roller 27 to facilitate the switching between the horizontal state and the vertical state of the support frame 2. One end of the pressing clamping plate 26 is clamped in the card slot to achieve the effect of limiting the adjusting roller 27. The other end of the pressing clamping plate 26 is spring-connected to the lifting frame 25. The soaking pool 7 is arranged on the bottom surface of the device body 1 for soaking objects. A flushing plate 4 is also installed on the top surface of the device body 1 for flushing objects in the vertical state. A high-pressure flushing head 41 is installed on the bottom surface of the flushing plate 4.
[0028] Working principle: Place the plate-fin heat exchanger into the support frame 2, rotate the threaded clamping rod 21 to clamp the object with the clamping piece 22. After clamping, control the first motor 9 to rotate. Under the meshing of the toothed pieces, the wire-releasing roller 5 will start to release the wire, and the lifting frame 25 will slide down along the limiting rod 6 until the connecting rod 3 is placed into the shaking frame 10. At this time, the object will be soaked in the soaking pool 7. Then control the second motor to rotate. The limit bottom frame 12 will be pushed back and forth, and the shaking frame 10 will move back and forth between the limit blocks 11, and the support frame 2 will also shake. Under the continuous shaking, the impurities soaked on the surface will loosen and disperse, and the soaking liquid can penetrate into the impurities more quickly, achieving the effect of quickly softening and loosening. After soaking, control the pull rope 8 to pull the support frame 2 upward. After pulling to the specified height, press down one end of the pressing clamping plate 26. At this time, the adjusting roller 27 can be rotated to keep the support frame 2 rotated by ninety degrees and in the vertical state, and then release the pressing clamping plate 26 to limit the adjusting roller 27 again. At this time, control the high-pressure flushing head 41 to flush, and the flushing liquid will directly flow into the soaking pool 7 for collection.
[0029] The content not detailed in this specification belongs to the prior art well-known to those skilled in the art.
[0030] All the standard parts used in the present utility model can be purchased from the market. The special-shaped parts can be customized according to the descriptions in the specification and the attached drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art. In addition, the circuit connection adopts the conventional connection method in the prior art, which will not be elaborated herein.
[0031] The above is only the preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present utility model.
Claims
1. A cleaning device for a plate-fin heat exchanger used in agricultural machinery, characterized in that, Comprising: The device body (1), an immersion tank (7) is installed inside the device body (1), a support frame (2) is movably connected to the immersion tank (7), a connecting rod (3) is installed on the support frame (2), a shaking frame (10) is connected to the bottom side of the connecting rod (3), a shaking rod (23) is fixedly installed on the support frame (2), a support plate (24) is connected to the outer side of the shaking rod (23), an adjusting roller (27) is installed on one side of the support plate (24), a lifting frame (25) is connected to the outer side of the adjusting roller (27), a pressing clamping plate (26) is arranged on the top surface of the lifting frame (25), and a pull rope (8) is also connected to the lifting frame (25).
2. The cleaning device for the plate-fin heat exchanger used in agricultural machinery according to claim 1, wherein, An adjusting frame (13) is fixedly installed on the top surface of the device body (1), two wire winding rollers (5) are installed on the adjusting frame (13), tooth pieces are installed at one ends of the wire winding rollers (5), the two tooth pieces are meshed with each other, a first motor (9) is connected to the outer side of one of the tooth pieces, a plurality of pull ropes (8) are provided, one ends of the pull ropes (8) are respectively wound around the wire winding rollers (5), and the other ends are respectively connected to the top surface of the lifting frame (25).
3. The cleaning device for the plate-fin heat exchanger used in agricultural machinery according to claim 1, characterized in that, A plurality of limiting rods (6) are installed inside the device body (1), one end of the limiting rod (6) is fixed on the top surface of the immersion tank (7), the other end of the limiting rod (6) is erected on the inner wall of the device body (1), and the lifting frame (25) is slidably connected to the outer surface of the limiting rod (6).
4. The cleaning device for the plate-fin heat exchanger used in agricultural machinery according to claim 1, wherein, The support frame (2) is in an "I" shape, a plurality of fixed bottom plates are welded and installed on the support frame (2), clip pieces (22) are movably connected to the top surfaces of the fixed bottom plates, a threaded clamping rod (21) is rotatably connected to the top surface of one end of the clip piece (22), the threaded clamping rod (21) is threadedly connected inside the support frame (2), a heat exchanger is clamped between the clip piece (22) and the fixed bottom plate, shaking rods (23) are welded and installed on the outer side surfaces of both ends of the support frame (2), and the shaking rods (23) are movably connected inside the support plate (24).
5. The cleaning device for the plate-fin heat exchanger used in agricultural machinery according to claim 1, characterized in that, A plurality of connecting rods (3) are horizontally installed on both sides of the support frame (2), a plurality of grooves are formed in the shaking frame (10), the outer ends of the connecting rods (3) are respectively clamped in the grooves, sliding rods are fixedly installed at both ends of the shaking frame (10), a plurality of limiting blocks (11) are welded and installed on the inner wall of the device body (1), the sliding rods are slidably connected between the limiting blocks (11), a limiting bottom frame (12) is further installed on the bottom surface of the shaking frame (10), a second motor is further installed inside the device body (1), a rotating piece is connected to the output end of the second motor, and a slider is movably connected to one end of the rotating piece, and the slider is slidably connected inside the limiting bottom frame (12).
6. The cleaning device for the plate-fin heat exchanger used in agricultural machinery according to claim 1, wherein, The pressing clamping plate (26) is connected to the top surface of the lifting frame (25), the adjusting roller (27) is movably connected inside the lifting frame (25), a plurality of clamping grooves are annularly formed on one side of the adjusting roller (27), one end of the pressing clamping plate (26) is clamped in the clamping groove, and the other end of the pressing clamping plate (26) is connected to the lifting frame (25) in a spring connection.
7. The cleaning device for the plate-fin heat exchanger used in agricultural machinery according to claim 1, characterized in that, The soaking pool (7) is arranged on the bottom surface of the device body (1), and a flushing plate (4) is further installed on the top surface of the device body (1), and a high-pressure flushing head (41) is installed on the bottom surface of the flushing plate (4).
Citation Information
Patent Citations
Automatic cleaning device for plate-fin heat exchanger
CN220625032U