Non-phosphorus coating agent finished product inspection testing machine
Through the detection mechanism combined with infrared sensor and color recognition instrument, the problem of large errors in the inspection and testing of finished phosphorus-free film agents is solved, and efficient and accurate batch inspection is achieved.
Patent Information
- Application Number
- CN202422231213.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-12
AI Technical Summary
The existing inspection and testing of finished phosphorus-free film agents mainly relies on naked eye observation, resulting in large errors in the test results, high cost and low efficiency, and are not suitable for batch testing.
The detection mechanism combined with an infrared sensor and a color recognition instrument is used to detect the finished product of the phosphorus-free film agent through the rotating roller to measure the film formation uniformity, density and adhesion, and to identify abnormal situations using multiple sets of rotating rollers and color recognition instruments.
It improves the accuracy and uniformity of the detection results, reduces errors, expands the detection range, and reduces human errors and detection costs.
Smart Images
Figure CN223065151U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reagent detection equipment, in particular to a finished product inspection and testing machine for non-phosphorus phosphating agent. Background Art
[0002] The non-phosphorus phosphating agent can form a protective film on the metal surface, playing a role in anti-corrosion and protection. It is applicable to fields such as automobiles, ships, buildings, mechanical equipment, etc., can extend the service life of metal products, reduce the costs of maintenance and replacement, and is also environmentally friendly. The working principle of the non-phosphorus phosphating agent is to react with the oxides and impurities on the metal surface to form a protective film, isolating the metal surface from the external environment and preventing the erosion of oxygen, water and other corrosive substances. The protective film has good adhesion and durability, and can protect the metal surface from corrosion and oxidation for a long time.
[0003] Currently, the detection method of the non-phosphorus phosphating agent is to conduct a film-forming test using appropriate metal materials (such as steel, aluminum alloy, etc.). Immerse the metal specimen in the non-phosphorus phosphating agent, process it according to the specified process conditions, and observe the uniformity, compactness and adhesion of the film. Uniformity: The film layer should evenly cover the metal surface without obvious local thickness differences or uncoated areas. Compactness: The film layer should be dense without defects such as pinholes and pores to ensure good protective performance. Adhesion: Through the cross-cut test or other adhesion test methods, the bonding force between the film layer and the metal substrate is inspected. Good adhesion can ensure that the film layer is not easy to fall off during subsequent use.
[0004] However, currently the inspection and testing of the finished product of the non-phosphorus phosphating agent are often carried out by visual observation, and the detection results are prone to errors, making the detection results inaccurate, and the detection cost is high, the detection time is long, the detection efficiency is low, which is not conducive to the batch detection of the finished product inspection and testing of the non-phosphorus phosphating agent. Content of the Utility Model
[0005] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a finished product inspection and testing machine for non-phosphorus phosphating agent, so as to solve the technical problems that currently the inspection and testing of the finished product of the non-phosphorus phosphating agent are often carried out by visual observation, and the detection results are prone to errors, making the detection results inaccurate, and the detection cost is high, the detection time is long, the detection efficiency is low, which is not conducive to the batch detection of the finished product inspection and testing of the non-phosphorus phosphating agent.
[0006] To solve the above technical problems, the utility model adopts the following technical solutions:
[0007] A finished product inspection and testing machine for a phosphorus-free film agent, comprising: a detection table, a detection tank and a mounting frame are fixedly installed on the top of the detection table, a detection mechanism I and a detection mechanism II are arranged at the bottom of the top wall of the mounting frame, and a heating and partitioning mechanism is arranged inside the detection tank;
[0008] The detection mechanism I includes an infrared sensor, an electric push rod, a lifting plate, a motor, a rotating shaft and a rotating roller. The infrared sensor is fixedly installed on one side wall of the mounting frame. The electric push rod is embedded inside the top wall of the mounting frame. The output end of the electric push rod is fixedly connected with the lifting plate. The motor is fixedly installed at the bottom of the lifting plate. The output end of the motor is fixedly connected with the rotating shaft. The rotating roller is fixedly sleeved outside the rotating shaft. The detection mechanism II includes an indicator light and a color recognition instrument. A recognition probe is arranged at the bottom end of the color recognition instrument. The indicator light is fixedly installed on the top of the lifting plate. The color recognition instrument is fixedly installed at the bottom of the lifting plate. Both the color recognition instrument and the motor are provided with multiple groups, and the two are arranged at intervals evenly one by one.
[0009] Furthermore, support legs are fixedly installed at the bottom of the detection table, and foot pads are fixedly installed at the bottom ends of the support legs.
[0010] Furthermore, the heating and partitioning mechanism includes a heating tank, a temperature sensor and a partition plate. The heating tank is fixedly installed on the inner bottom wall of the detection tank. The temperature sensor is fixedly installed inside one side wall of the heating tank.
[0011] Furthermore, multiple groups of partition plates are provided, and the partition plates are fixedly installed on the inner wall of the heating tank. Through holes are opened inside the partition plates, and multiple groups of through holes are opened.
[0012] Furthermore, a feed pipe is fixedly installed inside one side wall of the detection tank, and a discharge pipe is fixedly installed inside the other side wall of the detection tank.
[0013] Furthermore, an alarm is arranged on the top of the mounting frame, a controller is arranged at the front of the mounting frame, a mounting seat is fixedly installed on the top of the detection tank, and a baffle is embedded inside the mounting seat.
[0014] The beneficial effects of the present utility model:
[0015] By providing a detection mechanism 1 and a detection mechanism 2, during use, the finished product of the phosphorus-free film agent is introduced into the detection tank. Then, the switch of the electric push rod is turned on, so that the rotating roller moves into the detection tank. Next, the motor is turned on, so that the rotating shaft drives the rotating roller to rotate. As a result, the finished product of the phosphorus-free film agent adheres to the surface of the rotating roller. Then, the lifting plate is moved again, so that the rotating roller moves to the infrared sensor. Then, the infrared sensor is used to detect the finished product of the phosphorus-free film agent on the rotating roller. By measuring the distance between it and the film formation with the infrared sensor, the uniformity, density and adhesion of the film formation are judged. Multiple groups of rotating rollers are used for detection, making the detection results more accurate and more unified, reducing the test error. At the same time, a color recognition instrument is used to identify the color of the phosphorus-free film agent. The phosphorus-free film agent is usually a colorless to light yellow transparent liquid. If abnormal situations such as turbidity and color change occur, it can be judged in time, making the detection range wider and the detection effect better. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0017] Figure 1 Schematic perspective view of the three-dimensional structure of the embodiment of the inspection and testing machine for the finished product of the phosphorus-free film agent;
[0018] Figure 2 Schematic perspective view of the top view of the detection tank of the embodiment of the inspection and testing machine for the finished product of the phosphorus-free film agent;
[0019] Figure 3 Schematic perspective view of the three-dimensional structure of the lifting plate of the embodiment of the inspection and testing machine for the finished product of the phosphorus-free film agent;
[0020] Figure 4 Schematic perspective view of the top view of the detection tank of the embodiment of the inspection and testing machine for the finished product of the phosphorus-free film agent;
[0021] Figure 5 Schematic perspective view of the bottom view of the mounting frame of the embodiment of the inspection and testing machine for the finished product of the phosphorus-free film agent.
[0022] Description of the markings in the figure: 1. Detection table; 2. Mounting frame; 3. Alarm; 4. Infrared sensor; 5. Controller; 6. Baffle; 7. Mounting seat; 8. Detection groove; 9. Electric push rod; 10. Lifting plate; 11. Foot pad; 12. Support leg; 13. Rotating roller; 14. Discharge pipe; 15. Partition; 16. Feed pipe; 17. Through hole; 18. Heating groove; 19. Motor; 20. Color identifier; 21. Identification probe; 22. Rotating shaft; 23. Indicator light; 24. Temperature sensor. Detailed implementation
[0023] The following will combine the attached Figures 1-5 in the embodiments of the present utility model, and clearly and completely describe the technical solutions in the embodiments of the present utility model. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of them. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present utility model.
[0024] It should be understood that when used in this specification and the appended claims, the terms "include" and "comprise" indicate the presence of the described features, wholes, steps, operations, elements, and / or components, but do not exclude the presence or addition of one or more other features, wholes, steps, operations, elements, components, and / or their combinations.
[0025] It should also be understood that the terms used in this specification of the present utility model are only for the purpose of describing specific embodiments and are not intended to limit the present utility model. As used in this specification of the present utility model and the appended claims, unless the context clearly indicates otherwise, the singular forms "a", "an", and "the" are intended to include the plural forms.
[0026] It should be further understood that the term "and / or" used in this specification of the present utility model and the appended claims refers to any combination and all possible combinations of one or more of the related listed items, and includes these combinations.
[0027] Please refer to Figures 1-5 as shown, a finished product inspection and testing machine for a phosphorus-free film agent, comprising: a detection table 1, a detection groove 8 and a mounting frame 2 are fixedly installed on the top of the detection table 1, a first detection mechanism and a second detection mechanism are arranged at the bottom of the top wall of the mounting frame 2, and a heating and partitioning mechanism is arranged inside the detection groove 8;
[0028] The first detection mechanism includes an infrared sensor 4, an electric push rod 9, a lifting plate 10, a motor 19, a rotating shaft 22 and a rotating roller 13. The infrared sensor 4 is fixedly installed on one side wall of the mounting frame 2. The electric push rod 9 is embedded inside the top wall of the mounting frame 2. The output end of the electric push rod 9 is fixedly connected to the lifting plate 10. The motor 19 is fixedly installed at the bottom of the lifting plate 10. The output end of the motor 19 is fixedly connected to the rotating shaft 22. The rotating roller 13 is fixedly sleeved outside the rotating shaft 22. The second detection mechanism includes an indicator light 23 and a color recognition instrument 20. The bottom end of the color recognition instrument 20 is provided with a recognition probe 21. The indicator light 23 is fixedly installed on the top of the lifting plate 10. The color recognition instrument 20 is fixedly installed at the bottom of the lifting plate 10. There are multiple groups of both the color recognition instrument 20 and the motor 19, and they are evenly distributed at intervals one by one.
[0029] Specifically, by providing the first detection mechanism and the second detection mechanism, during use, the finished product of the phosphorus-free film agent is introduced into the detection tank 8. Then, the switch of the electric push rod 9 is turned on, so that the rotating roller 13 moves into the detection tank 8. Then, the motor 19 is turned on, so that the rotating shaft 22 drives the rotating roller 13 to rotate, so that the surface of the rotating roller 13 adheres to the finished product of the phosphorus-free film agent. The lifting plate 10 is moved again, so that the rotating roller 13 moves to the infrared sensor 4. Then, the infrared sensor 4 is used to detect the finished product of the phosphorus-free film agent on the rotating roller 13. The distance between it and the film formation is measured by the infrared sensor 4, and then the uniformity, density and adhesion of the film formation are judged. Multiple groups of rotating rollers 13 are used for detection, making the detection results more accurate and more unified, reducing the test error. At the same time, a color recognition instrument is used to identify the color of the phosphorus-free film agent. The phosphorus-free film agent is usually a colorless to light yellow transparent liquid. If abnormal situations such as turbidity and color change occur, it can be judged in time, making the detection range wider and the detection effect better.
[0030] In this embodiment, support legs 12 are fixedly installed at the bottom of the detection table 1, and foot pads 11 are fixedly installed at the bottom ends of the support legs 12.
[0031] Specifically, an external power supply of the device provides electrical energy for the device.
[0032] The heating and partitioning mechanism includes a heating tank 18, a temperature sensor 24 and a partition 15. The heating tank 18 is fixedly installed on the bottom inner wall of the detection tank 8. The temperature sensor 24 is fixedly installed inside one side wall of the heating tank 18. There are multiple groups of partitions 15, and the partitions 15 are fixedly installed on the inner wall of the heating tank 18. Through holes 17 are opened inside the partitions 15, and multiple groups of through holes 17 are opened.
[0033] Specifically, during use, a heating plate is provided inside the heating tank 18, so that the heating tank 18 can heat the phosphorus-free film agent, preventing it from solidifying and caking, making it easier to flow quickly and better, and facilitating its better detection. A partition plate 15 with through holes 17 is used to separate and slow down the flow of the phosphorus-free film agent, preventing its flow rate from being too fast, which is not conducive to the adhesion of the phosphorus-free film agent.
[0034] A feed pipe 16 is fixedly installed inside one side wall of the detection tank 8, and a discharge pipe 14 is fixedly installed inside the other side wall of the detection tank 8.
[0035] Specifically, during use, the feed pipe 16 is externally connected to a material output system, and the discharge pipe 14 is externally connected to a material receiving system, facilitating the flow detection of the phosphorus-free film agent.
[0036] An alarm 3 is provided at the top of the mounting frame 2, and a controller 5 is provided at the front of the mounting frame 2. A mounting seat 7 is fixedly installed at the top of the detection tank 8, and a baffle 6 is embedded inside the mounting seat 7. The baffle 6 can prevent the reagent from splashing, playing a protective role and facilitating people to observe the flow situation of the reagent.
[0037] Specifically, an alarm 3 is adopted. After the detection result of the infrared sensor 4 is fed back into the controller 5, the controller 5 processes the data. When the detection result is not good, the controller 5 controls the switch of the alarm 3 to issue an alarm, facilitating the staff to make timely handling and records. The controller 5 is electrically connected to the indicator light 23, the color recognition instrument 20, the motor 19, the electric push rod 9, the temperature sensor 24, and the heating plate. The color recognition instrument 20 can identify the color of the phosphorus-free film agent. When there is a color error, the color recognition instrument 20 feeds the data back into the controller 5, and the controller 5 processes the data and then controls the alarm 3 to give an alarm. The indicator light 23 is connected to the controller 5. When the device is abnormal, the controller 5 issues an instruction, and the indicator light 23 will display red light. When it is operating normally, the indicator light 23 will display green light. The temperature sensor 24 feeds the temperature back to the controller 5 in real time. When the temperature is low, the controller 5 will issue an instruction to the heating plate.
[0038] In summary, compared with the prior art, the non-phosphorus film agent finished product inspection and testing machine has at least the following beneficial effects: By providing a detection mechanism I and a detection mechanism II, during use, the non-phosphorus film agent finished product is introduced into the detection tank 8, and then the switch of the electric push rod 9 is turned on, so that the rotating roller 13 moves into the detection tank 8. Then the motor 19 is turned on, so that the rotating shaft 22 drives the rotating roller 13 to rotate, and thus the non-phosphorus film agent finished product adheres to the surface of the rotating roller 13. Then the lifting plate 10 is moved again, so that the rotating roller 13 moves to the infrared sensor 4. Then the infrared sensor 4 is used to detect the non-phosphorus film agent finished product on the rotating roller 13. The distance between it and the film formation is measured by the infrared sensor 4, and then the uniformity, density and adhesion of the film formation are judged. Multiple groups of rotating rollers 13 are used for detection, making the detection results more accurate and more unified, reducing the test error. At the same time, a color recognition instrument is used to recognize the color of the non-phosphorus film agent. The non-phosphorus film agent is usually a colorless to light yellow transparent liquid. If abnormal situations such as turbidity and color change occur, they can be judged in time, making the detection range wider and the detection effect better.
[0039] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of various equivalent modifications or substitutions, and these modifications or substitutions should all be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
Claims
1. A finished product inspection and testing machine for a phosphorus-free film agent, characterized in that, Including: A detection table (1), on the top of which a detection groove (8) and a mounting rack (2) are fixedly installed. At the bottom of the top wall of the mounting rack (2), a first detection mechanism and a second detection mechanism are provided. Inside the detection groove (8), a heating and partitioning mechanism is provided. The first detection mechanism includes an infrared sensor (4), an electric push rod (9), a lifting plate (10), a motor (19), a rotating shaft (22) and a rotating roller (13). The infrared sensor (4) is fixedly installed on one side wall of the mounting rack (2). The electric push rod (9) is embedded inside the top wall of the mounting rack (2). The output end of the electric push rod (9) is fixedly connected to the lifting plate (10). The motor (19) is fixedly installed at the bottom of the lifting plate (10). The output end of the motor (19) is fixedly connected to the rotating shaft (22). The rotating roller (13) is fixedly sleeved outside the rotating shaft (22). The second detection mechanism includes an indicator light (23) and a color recognition instrument (20). At the bottom end of the color recognition instrument (20), a recognition probe (21) is provided. The indicator light (23) is fixedly installed on the top of the lifting plate (10). The color recognition instrument (20) is fixedly installed at the bottom of the lifting plate (10). Both the color recognition instrument (20) and the motor (19) are provided in multiple groups, and they are evenly distributed at intervals one by one.
2. The finished product inspection and testing machine for a phosphorus-free film agent according to claim 1, characterized in that, At the bottom of the detection table (1), support legs (12) are fixedly installed. At the bottom ends of the support legs (12), foot pads (11) are fixedly installed.
3. The finished product inspection and testing machine for a phosphorus-free film agent according to claim 2, characterized in that, The heating and partitioning mechanism includes a heating groove (18), a temperature sensor (24) and a partition board (15). The heating groove (18) is fixedly installed on the bottom inner wall of the detection groove (8). The temperature sensor (24) is fixedly installed inside one side wall of the heating groove (18).
4. An inspection and testing machine for finished products of a phosphorus-free film agent according to claim 3, characterized in that, Multiple groups of the partition boards (15) are provided, and the partition boards (15) are fixedly installed on the inner wall of the heating groove (18). Through holes (17) are formed inside the partition boards (15), and multiple groups of the through holes (17) are provided.
5. An inspection and testing machine for finished products of a phosphorus-free film agent according to claim 4, characterized in that, Inside one side wall of the detection groove (8), a feed pipe (16) is fixedly installed. Inside the other side wall of the detection groove (8), a discharge pipe (14) is fixedly installed.
6. The finished product inspection and testing machine for a phosphorus-free film agent according to claim 1, wherein, An alarm (3) is provided on the top of the mounting rack (2). A controller (5) is provided at the front part of the mounting rack (2). A mounting seat (7) is fixedly installed on the top of the detection groove (8). Inside the mounting seat (7), a baffle (6) is embedded.