Self-adhesive obdurability 180-grade polyesterimide enameled round copper wire

By adopting a multi-layer structural design and a combination of specific materials in the enameled copper round wire, the problem that the protective layer in the prior art only has wear resistance and isolation function is solved, and the flame retardant and radiation resistance effect is achieved, and the fire and radiation resistance of the wire is improved.

CN223065909UActive Publication Date: 2025-07-04上海崇明特种电磁线厂
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Patent Information

Application Number
CN202421568198.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-07-04
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

Most of the outer protective layers of the existing enameled copper round wire are made of polyurethane, and only have wear-resistant isolation functions, lacking flame retardant and radiation-resistant properties, which leads to easy damage in fire and cannot improve the radiation-resistant ability of electronic products, and has low protection performance.

Method used

It adopts a multi-layer structural design, including an environmentally friendly polyvinyl chloride insulating layer, a metal radiation-resistant layer, a flame retardant layer and a self-adhesive polyesterimine layer, combining organic inorganic flame retardants and metal radiation-resistant elements to enhance the protective performance of the wire.

Benefits of technology

Effectively dispersing radiation energy, preventing wires from burning, improving the fire resistance and radiation resistance of wires, and enhancing the protection performance of electronic products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a self-adhesive strong-toughness 180-grade polyester-imide enameled round copper wire, relates to the technical field of enameled round copper wires, and solves the problems that in the prior art, a sheath protection layer of an enameled round copper wire is mostly made of polyurethane, only plays a role in wear resistance and isolation, is of a single-layer structural design, and does not have flame-retardant and radiation-resistant functions, and the service life of the enameled round copper wire is prolonged. The utility model relates to an environment-friendly electric wire, which solves the problems that the electric wire is easy to damage due to fire disasters, the radiation resistance of electronic products cannot be improved, and the protection performance of the electric wire is low, and comprises a circular jacket, an insulating layer is arranged in the circular jacket, a plurality of copper wire bodies are arranged in the insulating layer, fillers are arranged between the plurality of copper wire bodies and the insulating layer, and the insulating layer is made of environment-friendly materials. According to the utility model, through the arrangement of the flame-retardant layer and the anti-radiation layer, radiation energy can be absorbed and dispersed, thereby reducing the influence of radiation on the wire, and at the same time, a flame retardant is released at a high temperature, thereby preventing the wire from catching fire and burning, and improving the protection performance of the wire.
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Description

Technical Field

[0001] The utility model relates to the field of enameled round copper wires, in particular to a self-adhesive and strong-toughness 180-grade polyester imide enameled round copper wire. Background Art

[0002] Enameled wire is the most representative product in electronic wire materials. Enameled wire is a main variety of winding wire, which is composed of a conductor and an insulating layer. After the bare wire is annealed and softened, it is then coated with paint and baked multiple times. However, it is not easy to produce products that meet both the standard requirements and the customer requirements. It is affected by factors such as raw material quality, process parameters, production equipment, and environment. Therefore, the quality characteristics of various enameled wires are different, but they all have four major properties: mechanical properties, chemical properties, electrical properties, and thermal properties.

[0003] In the prior art, the outer protective layer of enameled round copper wire is mostly made of polyurethane, which only plays a role of wear resistance and isolation, and is designed with a single-layer structure, without the functions of flame retardancy and radiation resistance. As a result, it is easy to be damaged in case of fire, and at the same time, it cannot improve the radiation resistance of electronic products, resulting in low protection performance of the wire. Content of the Utility Model

[0004] In order to improve the problem in the prior art that the outer protective layer of enameled round copper wire is mostly made of polyurethane, which only plays a role of wear resistance and isolation, and is designed with a single-layer structure, without the functions of flame retardancy and radiation resistance, resulting in easy damage in case of fire, and at the same time, it cannot improve the radiation resistance of electronic products, resulting in low protection performance of the wire, the utility model provides a self-adhesive and strong-toughness 180-grade polyester imide enameled round copper wire.

[0005] The utility model provides a self-adhesive and strong-toughness 180-grade polyester imide enameled round copper wire, adopting the following technical scheme:

[0006] A self-adhesive and strong-toughness grade polyester imide enameled round copper wire includes a circular outer sleeve. An insulating layer is arranged inside the circular outer sleeve, and a plurality of copper wire bodies are arranged inside the insulating layer. A filler is arranged between the plurality of copper wire bodies and the insulating layer, and the insulating layer is made of an environment-friendly material.

[0007] By adopting the above technical scheme, insulation is carried out by using the insulating layer. The environment-friendly material of the insulating layer is polyvinyl chloride, and current leakage is prevented.

[0008] Optionally, a waterproof layer is wrapped outside the insulating layer, and a radiation-resistant layer is wrapped outside the waterproof layer. The radiation-resistant layer is made of metal elements.

[0009] By adopting the above technical scheme, the waterproof layer is used to prevent water from entering, and the metal element of the radiation-resistant layer is lead.

[0010] Optionally, a flame retardant layer is provided outside the radiation resistant layer, and the flame retardant layer is a flame retardant agent.

[0011] By adopting the above technical solution, the flame retardant agent contains organic compounds and inorganic compounds. The inorganic compounds include metal salts, phosphates, borates, etc., and the organic compounds include phenols, amides, organic fluorine compounds, organic bromine compounds, etc.

[0012] Optionally, dense anti-slip protrusions are provided on the outer wall of the circular outer sleeve, and anti-extrusion plates are provided on the circular outer sleeve and between the dense anti-slip protrusions.

[0013] By adopting the above technical solution, the dense anti-slip protrusions have an anti-slip effect, and the anti-extrusion plates can prevent it from deforming.

[0014] Optionally, a self-adhesive paint layer is provided outside the flame retardant layer, and a compressive layer is wrapped outside the self-adhesive paint layer.

[0015] By adopting the above technical solution, the self-adhesive paint layer is a self-adhesive polyesterimide material, which can make the copper round wire self-adhere to the contact surface and improve the service life.

[0016] Optionally, a plurality of anti-extrusion balls are provided inside the compressive layer, and a carbon fiber braided layer is provided between the compressive layer and the circular outer sleeve.

[0017] By adopting the above technical solution, the plurality of anti-extrusion balls ensure the compressive resistance of the compressive layer.

[0018] In summary, the utility model has the following beneficial effects:

[0019] 1. The utility model disperses the energy of radiation through the radiation resistant layer, thereby reducing the influence of radiation on the wire;

[0020] 2. The utility model releases the flame retardant agent in the flame retardant layer at high temperature to prevent the wire from catching fire and burning. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a schematic structural diagram of a self-adhesive and tough 180-grade polyesterimide enameled copper round wire of the utility model.

[0022] Figure 2 is a schematic structural diagram of a self-adhesive and tough 180-grade polyesterimide enameled copper round wire of the utility model.

[0023] Figure 3 is a schematic structural diagram of a self-adhesive and tough 180-grade polyesterimide enameled copper round wire of the utility model.

[0024] Description of the reference numerals:

[0025] 1. Circular outer jacket; 2. Insulation layer; 3. Copper wire body; 4. Filler; 5. Waterproof layer; 6. Anti-radiation layer; 7. Flame-retardant layer; 8. Anti-slip protrusions; 9. Anti-extrusion plate; 10. Self-adhesive paint layer; 11. Compression-resistant layer; 12. Anti-extrusion balls; 13. Carbon fiber braided layer. Detailed implementation mode

[0026] The following will further elaborate on this application in conjunction with the attached Figures 1-3 drawings.

[0027] Please refer to Figures 1-3 , a self-adhesive and strong-toughness 180-grade polyesterimide enameled copper round wire, including a circular outer jacket 1. An insulation layer 2 is provided inside the circular outer jacket 1. A plurality of copper wire bodies 3 are provided inside the insulation layer 2. A filler 4 is provided between the plurality of copper wire bodies 3 and the insulation layer 2. The insulation layer 2 is made of an environmentally friendly material. A waterproof layer 5 is wrapped outside the insulation layer 2. An anti-radiation layer 6 is wrapped outside the waterproof layer 5. The anti-radiation layer 6 is composed of metal elements.

[0028] Referring to Figure 1 and Figure 2 , a flame-retardant layer 7 is provided outside the anti-radiation layer 6. The flame-retardant layer 7 is composed of flame retardants. Dense anti-slip protrusions 8 are provided on the outer wall of the circular outer jacket 1. An anti-extrusion plate 9 is provided on the circular outer jacket 1 and between the dense anti-slip protrusions 8.

[0029] Referring to Figure 2 and Figure 3 , a self-adhesive paint layer 10 is provided outside the flame-retardant layer 7. A compression-resistant layer 11 is wrapped outside the self-adhesive paint layer 10. A plurality of anti-extrusion balls 12 are provided inside the compression-resistant layer 11. A carbon fiber braided layer 13 is provided between the compression-resistant layer 11 and the circular outer jacket 1.

[0030] The implementation principle of this utility model is as follows: Some special additives are also added to the self-adhesive and strong-toughness 180-grade polyesterimide enameled copper round wire, making it have anti-radiation and flame-retardant properties. The special additives are flame retardants, including organic compounds and inorganic compounds. The inorganic compounds include metal salts, phosphates, borates, etc. The organic compounds include phenols, amides, organic fluorine compounds, organic bromine compounds, etc. The metal element of the anti-radiation layer 6 is lead. These additives can absorb and disperse radiation energy, thus reducing the impact of radiation on the wire. At the same time, these additives can also release flame retardants at high temperatures to prevent the wire from catching fire and burning.

[0031] The above are all the preferred embodiments of this utility model. The protection scope of this utility model is not limited by this. Therefore, all equivalent changes made according to the structure, shape, and principle of this utility model should be covered within the protection scope of this utility model.

Claims

1. A self-adhesive and strong-toughness polyesterimide enameled round copper wire of class 180, comprising a circular outer jacket (1), characterized in that: The circular outer jacket (1) is provided with an insulating layer (2) inside. Inside the insulating layer (2), there are multiple copper wire bodies (3). Between the multiple copper wire bodies (3) and the insulating layer (2), there is a filler (4). The insulating layer (2) is made of an environmentally friendly material.

2. The self-adhesive and tough 180-grade polyesterimide enameled round copper wire according to claim 1, characterized in that: The insulating layer (2) is wrapped with a waterproof layer (5) on the outside. The waterproof layer (5) is wrapped with a radiation-resistant layer (6) on the outside. The radiation-resistant layer (6) is composed of metal elements.

3. A self-adhesive and tough 180-grade polyesterimide enameled round copper wire according to claim 2, characterized in that: A flame-retardant layer (7) is provided outside the radiation-resistant layer (6). The flame-retardant layer (7) is made of flame retardants.

4. A self-adhesive and strong-toughness polyesterimide enameled round copper wire according to claim 1, characterized in that: Dense anti-slip protrusions (8) are provided on the outer wall of the circular outer jacket (1). An anti-extrusion plate (9) is provided on the circular outer jacket (1) and between the dense anti-slip protrusions (8).

5. A self-adhesive and strong-toughness 180-grade polyesterimide enameled round copper wire according to claim 3, characterized in that: A self-adhesive paint layer (10) is provided outside the flame-retardant layer (7). The self-adhesive paint layer (10) is wrapped with a compression-resistant layer (11) on the outside.

6. The self-adhesive and strong-toughness 180-grade polyesterimide enameled round copper wire according to claim 5, characterized in that: Multiple anti-extrusion balls (12) are provided inside the compression-resistant layer (11). A carbon fiber braided layer (13) is provided between the compression-resistant layer (11) and the circular outer jacket (1).