Rapid impregnation material loading device
By designing a fast impregnation carrier device, the problem of inconsistent directions of the positive and negative pins of the purina are solved, the alignment consistency of the purina electrode is achieved, the efficiency of the impregnation and subsequent processes is improved, and the synergistic effect between the stations is optimized.
Patent Information
- Application Number
- CN202421862189.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-02
AI Technical Summary
In the prior art, the impregnation process of the aluminum electrolytic capacitor pellet cannot effectively maintain the consistent direction of the positive and negative pins of the pellet, resulting in low impregnation efficiency and insufficient coordination between stations.
A fast impregnation carrier device is designed. Through the combination of the pallet holder and the partition, the positive and negative electrode pin directions of the primitive are unified. The coordination of the limit block and the positioning pin is used to ensure that the electrode orientations of the primitive are consistent before and after the impregnation are facilitated by the robot to quickly grasp and transfer.
The impregnation efficiency is improved, the seamless connection between the primitives is achieved between different stations, the processing efficiency is improved, and the ordering needs of subsequent processes is reduced.
Smart Images
Figure CN223066013U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of capacitor manufacturing, in particular to a loading device for rapid impregnation. Background Art
[0002] An aluminum electrolytic capacitor is composed of an element, a casing, a rubber cover, etc. The element is formed by winding positive and negative aluminum foils, and positive and negative lead pins are respectively riveted in the positive and negative aluminum foils as electrode leads. Before encapsulation, the element needs to be impregnated. The impregnation process is carried out by placing the element in an electrolyte for soaking. The traditional impregnation of the element is to transfer the element to an impregnation tank for impregnation by arranging it on a tray. Due to the large number of elements, it is impossible to keep the positive and negative pin directions of the elements consistent, and it is impossible to quickly and orderly transfer the whole row of elements for impregnation, resulting in low impregnation efficiency and lack of coordination between workstations. Summary of the Utility Model
[0003] Based on this, it is necessary to provide a loading device for rapid impregnation. Through the loading device, the positive and negative pin directions of a batch of elements can be unified and returned to their positions, realizing the function of enabling a manipulator to quickly grasp the whole row of elements in batches for feeding and discharging. The electrode orientations of the elements before and after impregnation remain the same. When flowing into the downstream workstation, there is no need to re-arrange the order of the elements, which is convenient for the processing of subsequent workstations, improves the impregnation efficiency, and improves the coordination effect between workstations.
[0004] The technical problem of the present utility model is solved by the following technical solutions:
[0005] A loading device for rapid impregnation includes a bottom plate; characterized in that: support plates are respectively arranged on both sides of the bottom plate; a support plate is arranged on the upper end of the bottom plate; several partition plates are arranged at intervals on the upper end surface of the support plate; a support plate seat is arranged between the opposite surfaces of every two partition plates; an element is placed on the support plate seat; a space for the support plate seat to slide up and down is arranged between the upper end surface of the support plate and the bottom of the support plate seat; a positioning pin is fixedly connected to the lower end surface of the support plate seat; the lower end of the positioning pin slides through the support plate seat.
[0006] Preferably, limiting blocks are fixedly connected to the upper end surfaces of the support plates and the partition plates, a gap is arranged between the limiting blocks, and a notch is arranged at the end of the limiting blocks.
[0007] Preferably, a spring is sleeved outside the positioning pin.
[0008] Preferably, a through hole corresponding to the positioning pin is arranged on the bottom plate, and the lower end of the positioning pin slides through the through hole.
[0009] Preferably, arranged elements are placed on the support plate seat, the elements are clamped between the support plate seat and the limiting blocks, and the pins at the upper ends of the elements slide and are fixed in the gaps of the limiting blocks.
[0010] Preferably, a hook for moving the loading device is provided at the upper end of the support plate.
[0011] The advantages and positive effects of the present utility model are:
[0012] A loading device for rapid impregnation of the present utility model can uniformly align the positive and negative electrode directions of a batch of elements through the loading device, realizing the function of enabling a manipulator to quickly grasp and feed a whole row of elements in batches. The electrode orientations of the elements before and after impregnation remain the same. When flowing into the downstream station, there is no need to re-arrange the order of the elements 8, which facilitates the processing of subsequent stations and improves the impregnation efficiency. Compared with the prior art, the present utility model has the following advantages:
[0013] By combining the support plate base with the partition plate, the present utility model can orderly arrange and fix a batch of elements, enabling simultaneous impregnation of a large number of elements. At the same time, the limit blocks in the loading device uniformly arrange the positive and negative pin directions of the elements, so that before and after impregnation, the sorting of the elements and the pin directions remain the same, realizing the function of enabling a manipulator to quickly grasp and feed a whole row of elements in batches. After the elements are impregnated, the elements can be directly transferred to other processing stations within the loading device, realizing the connection between different stations, improving the connection and matching degree between different stations, and improving the impregnation efficiency and the efficiency of subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.
[0015] Figure 1 is a three-dimensional structural schematic diagram of the present utility model.
[0016] Figure 2 is a structural schematic diagram of the present utility model in an unloaded state.
[0017] Figure 3 is a partial structural schematic diagram of the present utility model.
[0018] Figure 4 is the present utility model Figure 1 An enlarged schematic diagram of part A in.
[0019] Explanation of the reference numerals in the drawings: 1, seat plate; 2, support plate; 3, partition plate; 4, limit plate; 5, support plate; 6, support plate base; 7, positioning pin; 8, spring; 9, hook; 10, element; 101, through hole; 401, opening. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] The embodiments of the present utility model will be further described in detail with reference to the accompanying drawings: The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and in no way limits the present utility model and its application or use. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts belong to the scope of protection of the present utility model.
[0021] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "vertical", "horizontal", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.
[0022] In the description of the present utility model, "a plurality of" means two or more, unless otherwise specifically defined.
[0023] In the present utility model, unless otherwise clearly specified and limited, terms such as "installation", "connection", "fixation", "provided with", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0024] As Figure 1 shown, support plates 2 are respectively arranged on both sides of the bottom plate 1; a support plate 5 is arranged at the upper end of the bottom plate 1; several partition plates 3 are arranged at intervals on the upper end surface of the support plate 5; a support plate seat 6 is arranged between the opposite surfaces of every two partition plates 3; an element 8 is placed on the support plate seat 6; a space for the support plate seat 6 to slide up and down is arranged between the upper end surface of the support plate 5 and the bottom of the support plate seat 6; a positioning pin 7 is fixedly connected to the lower end surface of the support plate seat 6; the lower end of the positioning pin 7 slides through the support plate seat 6.
[0025] Specifically, support plates 2 are respectively arranged on both sides of the bottom plate 1, and the bottom plate 1 and the support plates 2 form a framework, wherein both the bottom plate 1 and the support plates 2 are provided with hollow-out settings, which further improves the fluidity of the liquid during impregnation and the rapid outflow of the liquid at the end of impregnation, and improves the impregnation efficiency.
[0026] A support plate 5 is provided at the upper end of the bottom plate 1; several partition plates 3 are arranged at intervals on the upper end surface of the support plate 5; a support seat 6 is arranged between the opposite surfaces of every two of the partition plates 3; an element 8 is placed on the support seat 6; a space for the support seat 6 to slide up and down is provided between the upper end surface of the support plate 5 and the bottom of the support seat 6. A positioning pin 7 is fixedly connected to the lower end surface of the support seat 6; the lower end of the positioning pin 7 slides through the support seat 6.
[0027] Specifically, the support plate 5 provided above the bottom plate 1, in specific implementation, the bottom plate 1 and the support plate 5 are parallel to each other, and a moving interval space is reserved between the two. Through holes 101 are provided at corresponding positions in the bottom plate 1 and the support plate 5, and a positioning pin 7 is provided between the bottom plate 1 and the support plate 5, wherein the positioning pin 7 slides through the bottom plate 1 and the support plate, a through hole 101 corresponding to the positioning pin 7 is provided on the bottom plate 1, and the lower end of the positioning pin 7 slides through the through hole 101. In some embodiments, an elastic member is sleeved outside the positioning pin 7, and the elastic member mainly functions to provide elastic force. In this embodiment, the elastic member adopts a spring 8.
[0028] Several partition plates 3 are arranged at intervals on the upper end surface of the support plate 5, the partition plates 3 are perpendicularly fixed to the upper end surface of the support plate 5, the number of the partition plates 3 is determined according to the number of impregnated elements, and a space for the element 8 to pass through is reserved between each two partition plates 3. A support seat 6 is slidably arranged in the reserved space, and a support seat 6 is arranged between the opposite surfaces of every two of the partition plates 3, wherein the length of the support seat 6 is consistent with that of the support plate 5 and the partition plates 3. The upper end surface of the support seat 6 can slidably place the element 8, and the elements 8 are arranged in an array along the length direction of the support seat 6. When placing the element 8, the whole row of elements 8 slides on the support seat 6, realizing the batch installation and removal of the elements 8.
[0029] A space for the support seat 6 to slide up and down is provided between the upper end surface of the support plate 5 and the bottom of the support seat 6. When placing the element 8, the support seat 6 is squeezed downward by an external pressing mechanism, so that the support seat 6 moves downward, increasing the space for the feeding operation, facilitating the placement of the element 8, and at the same time avoiding the element 8 from being knocked. The downward movement of the support seat 6 can place elements 8 of different heights, increasing the applicability. A spring 8 is sleeved outside the positioning pin 7, one end of the spring 8 is connected to the support seat 6, and the other end is connected to the bottom plate 1. After the support seat 6 is pressed downward, it has an upward elastic force, so that the elements 8 of different heights are always kept in a state of being squeezed by the support seat 6, playing a role in fixing the element 8.
[0030] As Figure 2As shown, the upper end surfaces of the support plate 2 and the partition plate 3 are fixedly connected to the limit blocks 4, wherein gaps are provided between the limit blocks 4, and notches 401 are provided at the ends of the limit blocks 4. Specifically, all the limit blocks 4 are maintained at the same horizontal plane, and gaps are reserved between the limit blocks 4 for the positive and negative pins of the element 8 to pass through, wherein the projection directly below each gap is the center of the corresponding support plate seat 6. The gap matches the positive and negative pins of the element 8, and the gap has the function of fixing and limiting the pins, so that the positive and negative pins of the element 8 maintain the same direction before and after impregnation. As shown Figure 4 As shown, a notch 401 is provided at the end of the limit block 4, wherein an opening 401 is provided at the relative position at the end of every two limit blocks 4, so as to facilitate the positive and negative pins of the element 8 to enter the gap between the limit blocks 4, thereby increasing the speed of installing the element 8 and preventing collision.
[0031] Arranged elements 10 are placed on the pallet seat 6, and the elements are clamped between the pallet seat 6 and the limit block 4 by springs 8, and the pins at the upper ends of the elements 8 are slidably fixed in the gaps of the limit blocks 4. After the elements 8 are installed in a row on the pallet seat 6, the pallet seat 6 is reset under the elastic force of the spring 8, and the elements 8 are pushed upward until the upper ends of the elements 8 abut against the limit blocks 4, so that the elements 8 are firmly clamped on the pallet seat 6, and the elements 8 can be kept neatly and orderly arranged before and after impregnation.
[0032] In some embodiments, a hook 9 for moving the loading device is provided at the upper end of the support plate 2, which is used to move the loading device during the impregnation process and subsequent workstations of the impregnation, thereby improving the coordination of different workstation brackets and improving the efficiency of the entire processing flow.
[0033] During operation, at the upstream station where the element 8 is impregnated, i.e., the nailing and coiling machine station, the element 8 is inputted from the end of the pallet seat 6 in a row or one by one through the discharge mechanism of the nailing and coiling machine station, and the positive and negative pins slide into the gap of the limit block 4 through the notch 401 of the limit block 4, so that the elements 8 are orderly arranged one by one and installed on the pallet seat 6. After the element 8 is installed, the pallet seat 6 rises and squeezes the element 8, so that the element 8 is firmly fixed on the pallet seat 6. The hook 9 is grabbed by an external robot to transfer the entire loading device to the impregnation tank in the impregnation station for the impregnation process. After the impregnation process is completed, the loading device is grabbed by an external robot and transferred to the assembly station together with the element 8 impregnated therein. Since the positive and negative pins of the elements 8 in the loading device have the same direction, there is no need to sort them again to distinguish the positive and negative polarities of the pins, and the assembly process can be carried out directly, thereby improving the processing efficiency, realizing the seamless connection of the element 8 from the nail coiling process to the impregnation process and the assembly process, optimizing the synergy between the stations, and improving the impregnation speed and the efficiency of the subsequent processing steps.
[0034] It should be emphasized that the embodiments described in the present utility model are illustrative rather than restrictive. Therefore, the present utility model is not limited to the embodiments described in the specific embodiments. Any other embodiments obtained by those skilled in the art based on the technical solution of the present utility model also fall within the scope of protection of the present utility model.
Claims
1. A material loading device for rapid impregnation, comprising a bottom plate (1); characterized in that: Support plates (2) are respectively arranged on both sides of the bottom plate (1); a support plate (5) is arranged at the upper end of the bottom plate (1); several partition plates (3) are arranged at intervals on the upper end surface of the support plate (5); a support plate seat (6) is arranged between the opposite surfaces of every two partition plates (3); an element (10) is placed on the support plate seat (6); a space for the up-and-down sliding of the support plate seat (6) is arranged between the upper end surface of the support plate (5) and the bottom of the support plate seat (6); a positioning pin (7) is fixedly connected to the lower end surface of the support plate seat (6); the lower end of the positioning pin (7) slidably passes through the support plate seat (6).
2. The quick impregnation material loading device according to claim 1, characterized in that: Limit blocks (4) are fixedly connected to the upper end surfaces of the support plates (2) and the partition plates (3), a gap is arranged between the limit blocks (4), and an inclined notch (401) is arranged at the end of the limit block (4).
3. A loading device for rapid impregnation according to claim 1, characterized in that: A spring (8) is sleeved outside the positioning pin (7).
4. A material loading device for rapid impregnation according to claim 1, characterized in that: A through hole (101) corresponding to the positioning pin (7) is arranged on the bottom plate (1), and the lower end of the positioning pin (7) slidably passes through the through hole (101).
5. A material loading device for rapid impregnation according to claim 1, characterized in that: Arranged elements (10) are placed on the support plate seat (6), the elements (10) are clamped between the support plate seat (6) and the limit blocks (4), and the leads at the upper ends of the elements (10) are slidably fixed in the gaps of the limit blocks (4).
6. A material loading device for rapid impregnation according to claim 1, characterized in that: Hooks (9) for moving the loading device are arranged at the upper ends of the support plates (2).