Battery cooling device for electric excavator
By using a grid-like frame and vertical transition tube design on the electric excavator, the problem of air bubbles in the cooling pipeline is solved, and the heat exchange efficiency and maintenance convenience are improved.
Patent Information
- Application Number
- CN202421909499.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-08
AI Technical Summary
The cooling pipes of existing electric excavators are prone to bubbles under harsh working conditions, resulting in gas blockage, noise and corrosion, and are complex and time-consuming to maintain.
The battery is distributed using a grid-like frame, and the vertical water inlet and return water transition pipe is designed to set up an air outlet to prevent bubbles from flowing in the cooling pipeline. At the same time, a three-dimensional stacked battery structure is adopted for easy maintenance.
Effectively prevent gas blockage and corrosion of cooling pipelines, improve heat exchange capacity, and simplify the maintenance process and save time.
Smart Images

Figure CN223066383U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric excavators, in particular to a battery cooling device for an electric excavator. Background Art
[0002] An electric excavator is an excavating machine driven by electricity. Currently, for electric excavators, due to relatively harsh working conditions, the cooling pipes of the cooling system will generate bubbles in the cooling pipes due to vibration and high temperature. The bubbles in the cooling pipes will cause air blockage, noise, corrosion, and reduced heat exchange capacity in the cooling pipes. Additionally, the layout of the cooling pipes of existing electric excavators is intricate, and when operators perform maintenance on the cooling pipes, the operation is relatively complex and time-consuming. Summary of the Utility Model
[0003] The technical problem to be solved by the utility model is to provide a battery cooling device for an electric excavator to solve at least one of the above technical problems in view of the deficiencies of the prior art.
[0004] The technical solution for the utility model to solve the above technical problems is as follows: A battery cooling device for an electric excavator includes a platform and a storage battery. A cooling pipe is arranged inside the storage battery. A cover body assembly is arranged above the platform. A grid-shaped frame is arranged above the platform and is inside the cover body assembly. A number of storage batteries are installed inside the frame. A water cooling device is arranged at the top of the frame. Water inlet transition pipes are vertically fixed on both sides of the frame. The water cooling device is communicated with the water inlet transition pipes through water distribution pipes respectively. The water inlet transition pipes are communicated with the water inlets of the storage battery cooling pipes on the same side through pipes respectively. Return water transition pipes are fixed on both sides of the frame. The return water transition pipes are communicated with the water outlets of the storage battery cooling pipes. The two return water transition pipes are communicated with the water cooling device through water distribution pipes.
[0005] The water inlet transition pipe includes a first pipe body which is vertically arranged. A first water inlet is arranged on the upper side of the first pipe body. A number of first water outlets are arranged on the side surface of the first pipe body, and the first water outlets are arranged below the first water inlet.
[0006] The return water transition pipe includes a second pipe body which is vertically arranged. An air outlet is arranged at the top of the second pipe body. A second water outlet is arranged on the side surface of the second pipe body and the second water outlet is arranged below the air outlet. A number of second water inlets are arranged on the side surface of the second pipe body and the second water inlets are all arranged below the second water outlet.
[0007] Further, the first water inlet is communicated with the corresponding water distribution pipe through a pipe, and the number of the first water outlets are communicated with the water inlets of the corresponding storage battery cooling pipes respectively.
[0008] Further, the air outlet is communicated with the water cooling device through a pipeline, several of the second water inlets are respectively communicated with the water outlets of the corresponding battery cooling pipes, and the second water outlet is connected with the corresponding water distribution pipe through a pipeline.
[0009] Further, the water distribution pipe is fixedly connected with the frame through a pipe support.
[0010] Further, the water distribution pipe includes a third pipe body, and a main water pipe port and several water distribution pipe ports are arranged on the third pipe body.
[0011] Further, the water inlet transition pipe is fixedly installed on the frame through a pipe clamp.
[0012] Further, the water return transition pipe is fixedly installed on the frame through a pipe clamp.
[0013] Further, a tailgate is arranged in the middle of the cover assembly.
[0014] Further, the water inlet transition pipe and the water outlet transition pipe are both arranged close to the middle of the frame.
[0015] The beneficial effects of the present utility model are as follows:
[0016] In the present utility model, the batteries are distributed through the grid-shaped frame, and by arranging the vertical transition pipes and the air outlet, the flow of air bubbles in the cooling pipeline can be avoided, and phenomena such as air blockage, noise, and corrosion of the cooling pipeline caused by air bubbles in the cooling pipeline can be avoided, and the heat exchange capacity is ensured. The device also has the water inlet transition pipe and the water return transition pipe arranged in the middle, and the batteries are stacked in a three-dimensional manner, which is convenient for the operator to directly overhaul and maintain the cooling pipeline, and the operation is simple and time-saving. Description of the Drawings
[0017] Figure 1 It is a schematic structural diagram of the present utility model.
[0018] Figure 2 It is a schematic structural diagram of the water inlet transition pipe of the present utility model.
[0019] Figure 3 It is a schematic structural diagram of the water return transition pipe of the present utility model.
[0020] Figure 4 It is a schematic structural diagram of the water distribution pipe of the present utility model.
[0021] Figure 5 It is a schematic diagram of the cover assembly of the present utility model.
[0022] In the drawings, the list of components represented by each reference numeral is as follows:
[0023] Platform 1; housing assembly 11; frame 2; storage battery 3; water cooling device 4; water inlet transition pipe 5; first pipe body 51; first water inlet 52; first water outlet 53; return water transition pipe 6; second pipe body 61; second water outlet 62; second water inlet 63; air outlet 64; water distribution pipe 7; third pipe body 71; main water pipe port 72; water distribution pipe port 73; pipe clamp 8; pipe support 9. Specific embodiments
[0024] The following further elaborates on the present utility model in conjunction with specific embodiments. It should be understood that these embodiments are only used to illustrate the present utility model and not to limit the scope of the present utility model. In addition, it should be understood that after reading the content taught by the present utility model, those skilled in the art can make various changes or modifications to the present utility model, and these equivalent forms also fall within the scope defined by the appended claims of the application.
[0025] Embodiment 1: Refer to Figures 1 to 5 These are the schematic diagrams of the various structures of the present utility model, including platform 1 and storage battery 3. A cooling pipe is provided inside the storage battery 3. A housing assembly 11 is provided above the platform 1. The housing assembly 11 protects components such as the storage battery 3 assembly. A grid-shaped frame 2 is provided above the platform 1, and the frame 2 is arranged inside the housing assembly 11. A number of storage batteries 3 are installed inside the frame 2. The three-dimensional arrangement facilitates subsequent maintenance by operators. A water cooling device 4 is provided at the top of the frame 2. Water inlet transition pipes 5 are vertically fixed on both sides of the frame 2. The water cooling device 4 is respectively connected to the water inlet transition pipes 5 through water distribution pipes 7. The water inlet transition pipes 6 are respectively connected to the water inlets of the cooling pipes of the storage batteries 3 on the same side through pipes. Return water transition pipes 6 are fixed on both sides of the frame 2. The return water transition pipes 6 are all connected to the water outlets of the storage battery 3 cooling pipes. The two return water transition pipes 6 are connected to the water cooling device 4 through water distribution pipes 7;
[0026] The water inlet transition pipe 5 includes a first pipe body 51. The first pipe body 51 is vertically arranged. The vertical arrangement avoids bubbles from circulating in the cooling pipeline. A first water inlet 52 is provided on the upper side of the first pipe body 51. A number of first water outlets 53 are provided on the side surface of the first pipe body 51. The first water outlets 53 are arranged below the first water inlet 52. The first water inlet 52 is arranged at the uppermost end of the first pipe body 51 to avoid bubbles from entering the pipeline circulation.
[0027] The return water transition pipe 6 includes a second pipe body 61 which is vertically arranged. The vertical arrangement prevents air bubbles from circulating in the cooling pipeline. An air outlet 64 is provided at the top of the second pipe body 61. A second water outlet 62 is provided on the side of the second pipe body 61 and is arranged below the air outlet 64. A plurality of second water inlets 63 are provided on the side of the second pipe body 61 and are all arranged below the second water outlet 62. The second water outlet 62 is arranged at the uppermost end of the second pipe body 61, where the air bubbles float to the topmost point, preventing the air bubbles from entering the pipeline circulation.
[0028] Specifically, the first water inlet 52 is communicated with the corresponding water distribution pipe 7 through a pipeline, and a plurality of first water outlets 53 are respectively communicated with the water inlets of the corresponding battery 3 cooling pipes.
[0029] Specifically, the air outlet 64 is communicated with the water cooling device 4 through a pipeline. A plurality of second water inlets 63 are respectively communicated with the water outlets of the corresponding battery 3 cooling pipes, and the second water outlet 62 is connected with the corresponding water distribution pipe 7 through a pipeline.
[0030] Specifically, the water distribution pipe 7 is fixedly connected to the frame 2 through a pipe support 9.
[0031] Specifically, the water distribution pipe 7 includes a third pipe body 71, and a main water pipe port 72 and a plurality of water distribution pipe ports 73 are provided on the third pipe body 71.
[0032] Specifically, the water inlet transition pipe 5 is fixedly installed on the frame 2 through a pipe clamp 8.
[0033] Specifically, the return water transition pipe 6 is fixedly installed on the frame 2 through a pipe clamp 8.
[0034] Specifically, a tail gate is provided in the middle of the cover assembly 11, which is convenient for maintenance.
[0035] Specifically, the water inlet transition pipe 5 and the water outlet transition pipe are both arranged close to the middle of the frame 2, which is convenient for maintenance.
[0036] The principle of the present utility model is that the coolant in the water cooling device 4 enters the water distribution pipe 7, and is split by the water distribution pipe 7 and enters the water inlet transition pipes 5 on both sides respectively. The water inlet transition pipes 5 are vertically arranged and the first water inlet 52 is at the uppermost position. The coolant entering the water inlet transition pipe 5 through the first water inlet pipe is split through the first water outlet 53 and enters the cooling pipes of each storage battery 3. When the coolant enters the water inlet transition pipe 5, air bubbles will reach the uppermost end of the water inlet transition pipe 5 due to buoyancy and will not enter the cooling pipes. The number of air bubbles generated at this stage is small. After the coolant enters the storage battery 3 for heat exchange to cool the storage battery 3, it flows back to the water return transition pipe 6 through the pipeline, and then returns to the water cooling device 4 through the second water outlet 62 for circulation. The air bubbles rise to the highest end of the water return transition pipe 6 due to buoyancy and are regularly discharged through the air outlet 64. After being discharged from the air outlet 64, they re-enter the water cooling device 4 to condense and return the coolant.
[0037] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A battery cooling device for an electric excavator, characterized in that: It includes a platform (1) and a storage battery (3). A cooling pipe is arranged inside the storage battery (3). Above the platform (1), there is a cover assembly (11). Above the platform (1), there is a grid-shaped frame (2), and the frame (2) is arranged inside the cover assembly (11). A number of storage batteries (3) are installed inside the frame (2). At the top of the frame (2), there is a water cooling device (4). On both sides of the frame (2), water inlet transition pipes (5) are vertically fixed. The water cooling device (4) is communicated with the water inlet transition pipes (5) respectively through a water distribution pipe (7). The water inlet transition pipes (5) are communicated with the water inlets of the cooling pipes of the storage batteries (3) on the same side one by one through pipes. On both sides of the frame (2), water return transition pipes (6) are fixed. The water return transition pipes (6) are all communicated with the water outlets of the cooling pipes of the storage batteries (3). The two water return transition pipes (6) on both sides are communicated with the water cooling device (4) through a water distribution pipe (7); The water inlet transition pipe (5) includes a first pipe body (51). The first pipe body (51) is vertically arranged. At the upper side of the first pipe body (51), there is a first water inlet (52). On the side surface of the first pipe body (51), there are a number of first water outlets (53). The first water outlets (53) are arranged below the first water inlet (52); The water return transition pipe (6) includes a second pipe body (61). The second pipe body (61) is vertically arranged. At the top of the second pipe body (61), there is an air outlet (64). On the side surface of the second pipe body (61), there is a second water outlet (62) and the second water outlet (62) is arranged below the air outlet (64). On the side surface of the second pipe body (61), there are a number of second water inlets (63) and the second water inlets (63) are all arranged below the second water outlet (62).
2. The battery cooling device for an electric excavator according to claim 1, characterized in that: The first water inlet (52) is communicated with the corresponding water distribution pipe (7) through a pipe. A number of the first water outlets (53) are respectively communicated with the water inlets of the cooling pipes of the corresponding storage batteries (3).
3. The battery cooling device for an electric excavator according to claim 1, wherein: The air outlet (64) is communicated with the water cooling device (4) through a pipe. A number of the second water inlets (63) are respectively communicated with the water outlets of the cooling pipes of the corresponding storage batteries (3). The second water outlet (62) is connected with the corresponding water distribution pipe (7) through a pipe.
4. The battery cooling device for an electric excavator according to claim 1, characterized in that: The water distribution pipe (7) is fixedly connected with the frame (2) through a pipe support (9).
5. The battery cooling device for an electric excavator according to claim 1, characterized in that: The water distribution pipe (7) includes a third pipe body (71). On the third pipe body (71), there is a main water pipe port (72) and a number of water distribution pipe ports (73).
6. The battery cooling device for an electric excavator according to claim 1, wherein: The water inlet transition pipe (5) is fixedly installed on the frame (2) through a pipe clamp (8).
7. The battery cooling device for an electric excavator according to claim 1, characterized in that: The water return transition pipe (6) is fixedly installed on the frame (2) through a pipe clamp (8).
8. The battery cooling device for an electric excavator according to claim 1, wherein: In the middle of the cover assembly (11), there is a tailgate.
9. The battery cooling device for an electric excavator according to claim 1, wherein: The water inlet transition pipe (5) and the water outlet transition pipe are both arranged close to the middle of the frame (2).