Dense bus flat cable structure
Through the design of the hopper and guide plate, combined with the transit bucket and the removable connection structure, the problem of inefficiency of dense busbar cables is solved, and the rapid and accurate arrangement of the busbar body is achieved, and the installation efficiency and quality are improved.
Patent Information
- Application Number
- CN202422154959.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-02
AI Technical Summary
The existing intensive busbars are inefficient in wiring during installation, and operators are prone to fatigue and leaks during long-term operation, which affects the quality of wiring.
The structure of the hopper and guide plate is adopted. The busbar body is placed by the hopper, and the cooperation of the guide plate and the relay bucket is used to achieve the rapid and accurate arrangement of the busbar body. Combined with the funnel-shaped design and the detachable connection structure, the wiring efficiency and accuracy are improved.
It greatly improves the wiring efficiency and accuracy of the busbar body, reduces operator fatigue, avoids leakage, and improves the wiring quality.
Smart Images
Figure CN223066781U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable and wire arrangement installation, and particularly relates to a dense busbar wire arrangement structure. Background Art
[0002] The compact busbar trunking is applicable to the AC three-phase four-wire and three-phase five-wire systems with a frequency of 50 - 60 Hz, a rated voltage up to 690 V, and a rated working current of 250 - 5000 A for the power supply and distribution system, and is used as an auxiliary device for power supply and distribution equipment in industrial and mining enterprises, institutions, and high-rise buildings.
[0003] During the installation of the current compact busbar, it is usually necessary to use a wire arrangement device to guide and lower the busbar body so that it can smoothly fall into the card wire groove. However, for the current wire arrangement device, the operator needs to place the busbars one by one according to the positions of the card wire grooves, resulting in low wire arrangement efficiency. Moreover, it is very easy to occur the situation of missing placement due to the fatigue of the operator during long-term operation, which affects the wire arrangement quality. Content of the Utility Model
[0004] In view of this, the utility model provides a dense busbar wire arrangement structure. The utility model can realize the placement operation of the busbar body to be arranged through a feeding hopper, and can cooperate with a guiding plate to guide the busbar body falling from the feeding hopper so that it can smoothly enter the placement groove, realizing the quick and accurate arrangement and installation operation of the busbar body, greatly improving the wire arrangement efficiency of the busbar body, and solving the problems that the traditional wire arrangement device requires the operator to place the busbars one by one according to the positions of the card wire grooves, resulting in low wire arrangement efficiency, and it is very easy to occur the situation of missing placement due to the fatigue of the operator during long-term operation, which affects the wire arrangement quality.
[0005] To solve the above technical problems, the utility model provides a dense busbar wire arrangement structure, which includes a fixing plate provided with a plurality of placement grooves for arranging the busbar body. When the wire arrangement operation is carried out, the wire arrangement structure is located above the fixing plate. The wire arrangement structure includes a wire arrangement component clamped on the upper part of the fixing plate. The wire arrangement component includes a guiding plate clamped on the upper part of the fixing plate. The guiding plate is provided with through grooves corresponding to the placement grooves one by one. A placement hopper is arranged on the upper part of the guiding plate. The utility model can realize the placement operation of the busbar body to be arranged through a feeding hopper, and can cooperate with a guiding plate to guide the busbar body falling from the feeding hopper so that it can smoothly enter the placement groove, realizing the quick and accurate arrangement and installation operation of the busbar body, greatly improving the wire arrangement efficiency of the busbar body, and solving the problems that the traditional wire arrangement device requires the operator to place the busbars one by one according to the positions of the card wire grooves, resulting in low wire arrangement efficiency, and it is very easy to occur the situation of missing placement due to the fatigue of the operator during long-term operation, which affects the wire arrangement quality.
[0006] A plurality of transfer hoppers are arranged between the lower part of the placing hopper and the upper part of the guiding plate. The number of transfer hoppers is the same as the number of through slots. The lower opening of the transfer hopper is smaller than the upper opening. The lower opening of the transfer hopper is adapted to the through slot. The utility model can realize the temporary transfer and sorting operation of the busbar body falling through the placing hopper through the transfer function of the transfer hopper arranged between the feeding hopper and the guiding plate, greatly increasing the efficiency and accuracy of wire arrangement and making the operation more convenient.
[0007] The placing hopper has a structure with an upper opening larger than the lower opening. The utility model can realize the guiding and sorting of the busbar body in the placing hopper through the funnel-shaped design, and can make the busbar body placed inside the placing hopper roll into the transfer hopper more smoothly and quickly through the slope of the inner side wall of the funnel-shaped placing hopper, making the operation more convenient and efficient and improving the accuracy and efficiency of wire arrangement.
[0008] A push plate is arranged on the outer side of the guiding plate. A connecting plate connected to the outer side walls of the plurality of transfer hoppers is arranged on the upper part of the push plate. The utility model can connect the guiding plate and the transfer hopper into a whole through the combined action of the push plate and the connecting plate, facilitating the quick and convenient disassembly and assembly operations of the guiding plate and the transfer hopper, and making the operation more convenient.
[0009] A guiding groove is formed in the upper part of the fixing plate. A guiding plate adapted to the guiding groove is arranged at the lower part of the guiding plate. During the wire arrangement process, the guiding plate is inserted into the guiding groove. The utility model can realize the smooth clamping of the lower part of the guiding plate into the upper part of the fixing plate through the cooperation between the guiding plate at the lower part of the guiding plate and the guiding groove at the upper part of the fixing plate, realizing the detachable connection between the guiding plate and the fixing plate, and making the operation more convenient.
[0010] A handle is arranged on the outer side of the push plate. The utility model can facilitate the operator to hold and pull the push plate to drive the transfer hopper, as well as the placing hopper above the guiding plate and the transfer hopper, to slide along the guiding plate at the lower part of the guiding plate under the action of the guiding groove at the upper part of the fixing plate, making the operation more convenient and labor-saving.
[0011] In summary, compared with the prior art, the present application includes at least one of the following beneficial technical effects:
[0012] 1. The utility model can realize the placing operation of the busbar body to be arranged through the feeding hopper, and can cooperate with the guiding plate to guide the busbar body falling through the feeding hopper to smoothly enter the placing groove, realizing the quick and accurate arrangement and installation operation of the busbar body, greatly improving the wire arrangement efficiency of the busbar body, and solving the problems that the traditional wire arrangement device requires the operator to place the busbars one by one according to the positions of the wire clamping grooves, with low wire arrangement efficiency and prone to missing placement due to the operator's fatigue caused by long-term operation, affecting the wire arrangement quality.
[0013] 2. The utility model can realize the temporary transfer and sorting operations on the busbar body falling from the feeding hopper through the transfer function of the transfer hopper arranged between the feeding hopper and the guiding plate, greatly increasing the efficiency and accuracy of wire arrangement, and making the operation more convenient.
[0014] 3. The utility model can guide and sort the busbar body in the placing hopper through the funnel-shaped design, and the slope of the inner side wall of the placing hopper with the funnel-shaped structure enables the busbar body placed inside the placing hopper to roll into the transfer hopper more smoothly and quickly, making the operation more convenient and efficient, and improving the accuracy and efficiency of wire arrangement.
[0015] 4. The utility model can realize the smooth clamping of the lower part of the guiding plate into the upper part of the fixing plate through the cooperation between the guiding plate at the lower part of the guiding plate and the guiding groove at the upper part of the fixing plate, realizing the detachable connection between the guiding plate and the fixing plate, and making the operation more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural diagram of the dense busbar wire arrangement structure of the utility model;
[0017] Figure 2 of the utility model Figure 1 enlarged view at A in;
[0018] Figure 3 is a schematic structural diagram of another perspective of the dense busbar wire arrangement structure of the utility model.
[0019] Description of the reference numerals: 100, fixing plate; 200, placing groove; 300, wire arrangement assembly; 301, guiding plate; 302, through groove; 303, placing hopper; 304, transfer hopper; 400, push plate; 500, connecting plate; 600, guiding groove; 700, guiding plate; 800, handle. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] For the purpose of making the objectives, technical solutions and advantages of the embodiments of the utility model clearer, the following will combine the appended Figures 1 - 3 of the embodiments of the utility model to clearly and completely describe the technical solutions of the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all of the embodiments. Based on the described embodiments of the utility model, all other embodiments obtained by those of ordinary skill in the art belong to the scope of protection of the utility model.
[0021] Such as Figures 1 - 3As shown: This embodiment provides a dense busbar wiring structure, which includes a fixing plate 100 with a plurality of placement grooves 200 for arranging the busbar body. When wiring operation is carried out, the wiring structure is located above the fixing plate 100. The wiring structure includes a wiring component 300 clamped on the upper part of the fixing plate 100. The wiring component 300 includes a guiding plate 301 clamped on the upper part of the fixing plate 100. Through grooves 302 corresponding to the placement grooves 200 one by one are formed on the guiding plate 301. A placement hopper 303 is arranged on the upper part of the guiding plate 301. The utility model can realize the placement operation of the busbar body to be arranged through the feeding hopper, and can cooperate with the guiding plate 301 to guide the busbar body falling from the feeding hopper, so that it can smoothly enter the placement groove 200, realizing the quick and accurate arrangement and installation operation of the busbar body, greatly improving the wiring efficiency of the busbar body, and solving the problems that the traditional wiring device requires the operator to place the busbars one by one according to the positions of the wire clamping grooves, with low wiring efficiency, and it is easy to occur the situation of missing placement due to the fatigue of the operator during long-term operation, affecting the wiring quality.
[0022] According to an embodiment of the present utility model, as Figures 1 - 3 shown, a plurality of transfer hoppers 304 are arranged between the lower part of the placement hopper 303 and the upper part of the guiding plate 301. The number of the transfer hoppers 304 is the same as the number of the through grooves 302. The lower opening of the transfer hopper 304 is smaller than the upper opening. The lower opening of the transfer hopper 304 is adapted to the through groove 302. The utility model can realize the temporary transfer and sorting operation of the busbar body falling from the feeding hopper through the transfer function of the transfer hoppers 304 arranged between the feeding hopper and the guiding plate 301, greatly increasing the wiring efficiency and accuracy, and the operation is more convenient.
[0023] According to another embodiment of the present utility model, as Figure 1 and Figure 2 shown, the placement hopper 303 has a structure with an upper opening larger than the lower opening. The utility model can guide and sort the busbar body in the placement hopper 303 through the funnel-shaped design, and the slope of the inner side wall of the funnel-shaped placement hopper 303 can make the busbar body placed in the placement hopper 303 roll into the transfer hopper 304 more smoothly and quickly, with more convenient and efficient operation, improving the wiring accuracy and efficiency.
[0024] A push plate 400 is arranged on the outer side of the guiding plate 301. A connecting plate 500 connected to the outer side walls of the plurality of transfer hoppers 304 is arranged on the upper part of the push plate 400. The utility model can connect the guiding plate 301 and the transfer hoppers 304 into a whole through the combined action of the push plate 400 and the connecting plate 500, facilitating the quick and convenient disassembly and assembly operations of the guiding plate 301 and the transfer hoppers 304, and the operation is more convenient.
[0025] A guide groove 600 is formed in the upper part of the fixing plate 100, and a guide plate 700 adapted to the guide groove 600 is provided at the lower part of the guiding plate 301. During the wire arranging process, the guide plate 700 is inserted into the guide groove 600. The utility model can realize smoothly clamping the lower part of the guiding plate 301 into the upper part of the fixing plate 100 through the cooperation between the guide plate 700 at the lower part of the guiding plate 301 and the guide groove 600 at the upper part of the fixing plate 100, so as to realize the detachable connection between the guiding plate 301 and the fixing plate 100, and the operation is more convenient.
[0026] According to another embodiment of the utility model, as Figure 1 and Figure 3 shown, a handle 800 is provided on the outer side of the push plate 400. The utility model can facilitate the operator to hold and pull the push plate 400, so that the transfer hopper 304, the guiding plate 301 and the placing hopper 303 above the transfer hopper 304 slide along the guide groove 600 at the upper part of the fixing plate 100 under the action of the guide plate 700 at the lower part of the guiding plate 301, and the operation is more convenient and labor-saving.
[0027] The using method of the utility model:
[0028] First of all, it should be clear that the cable arrangement structure involved in the present utility model is mainly used for the automatic arrangement and installation operations of cables or wires of a certain length and cylindrical workpieces. Taking the cable arrangement operation of the compact busbar as an example, the usage method of the present utility model will be elaborated in detail. When the cable arrangement operation of the compact busbar is required, the operator first inserts the guide plate 700 at the lower part of the guide plate 301 into the guide groove 600 at the upper part of the fixed plate 100. Then, grasping the handle 800 by hand, the operator pushes the guide plate 301, the transfer hopper 304 at the upper part of the guide plate 301, and the placement hopper 303 at the upper part of the transfer hopper 304 along the guide groove 600 until the push plate 400 abuts against the side wall of the fixed plate 100 (at this time, the guide plate 301 is located directly above the fixed plate 100). Then, the operator sequentially places the busbar body to be arranged against the side wall of the placement hopper 303 parallel to the axial direction of the placement groove 200, so that it rolls downwards under the inclination of the side wall of the placement hopper 303 and enters the placement hopper 303 until an appropriate amount of busbar body is placed in the placement hopper 303 (generally, it is advisable to be two-thirds of the height direction of the placement hopper 303). At this time, the busbar body in the placement hopper 303 can slide down through the through groove 302 on the guide plate 301 under the combined action of the transfer hopper 304 and the guide plate 301 and fall into the placement groove 200 on the fixed plate 100 below, thereby realizing the operation of arranging the busbar body in all the placement grooves 200 on the fixed plate 100. After the placement is completed, when the operation of placing the busbar body in the placement groove 200 on the next fixed plate 100 is required, the operator first aligns the placement groove 200 on the second fixed plate 100 with the end of the placement groove 200 on the first fixed plate 100 away from the handle 800. Then, the operator grasps the handle 800 and lifts it upwards to a height less than the radius of the busbar body, and pushes the handle 800 forward until the guide plate 700 at the lower part of the guide plate 301 is inserted into the guide groove 600 on the next fixed plate 100 until the transfer hopper 304 at the upper part of the guide plate 301 and the placement hopper 303 at the upper part of the transfer hopper 304 are pushed along the guide groove 600 until the push plate 400 abuts against the side wall of the second fixed plate 100. At this time, the busbar body in the placement hopper 303 will slide into the placement groove 200 on the second fixed plate 100 along the placement groove 200 on the first fixed plate 100 in sequence. When the installation operation of the busbar body needs to be continued, the above installation and cable arrangement operations can be repeated.
[0029] In addition, it should be noted that in the description of the present utility model, unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0030] The above is the preferred embodiment of the present utility model. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present utility model, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.
Claims
1. A dense busbar wiring structure, wherein a plurality of placement grooves (200) for arranging the busbar body are formed on a fixing plate (100), and when wiring operation is carried out, the wiring structure is located above the fixing plate (100), and it is characterized in that: The flexible cable structure includes a flexible cable assembly (300) clamped on the upper part of a fixed plate (100). The flexible cable assembly (300) includes a guiding plate (301) clamped on the upper part of the fixed plate (100). Through grooves (302) corresponding to the placement grooves (200) one by one are formed in the guiding plate (301), and a placement hopper (303) is arranged on the upper part of the guiding plate (301).
2. The dense bus bar wiring structure according to claim 1, characterized in that: A plurality of transfer hoppers (304) are arranged between the lower part of the placement hopper (303) and the upper part of the guiding plate (301). The number of the transfer hoppers (304) is the same as the number of the through grooves (302). The lower opening of the transfer hopper (304) is smaller than the upper opening, and the lower opening of the transfer hopper (304) is adapted to the through groove (302).
3. The dense bus bar wiring structure according to claim 2, characterized in that: The placement hopper (303) has a structure with an upper opening larger than a lower opening.
4. The dense bus bar wiring structure according to claim 3, wherein: A push plate (400) is arranged on the outer side of the guiding plate (301), and a connecting plate (500) connected to the outer side walls of the plurality of transfer hoppers (304) is arranged on the upper part of the push plate (400).
5. The dense busbar wiring structure according to claim 4, wherein: A guiding groove (600) is formed in the upper part of the fixed plate (100), and a guiding plate (700) adapted to the guiding groove (600) is arranged on the lower part of the guiding plate (301). During the flexible cable arrangement process, the guiding plate (700) is inserted into the guiding groove (600).
6. The dense bus bar wiring structure according to claim 5, characterized in that: A handle (800) is arranged on the outer side of the push plate (400).