Pressing block
By designing the block structure of the support section, the compression section and the fixing parts, the problems of slippage and collapse during the installation of photovoltaic modules are solved, the stable fixation and stress release of the components are achieved, and the reliability of the photovoltaic modules is improved.
Patent Information
- Application Number
- CN202422186012.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-05
AI Technical Summary
In the installation of existing photovoltaic modules, the clamping method of blocks is likely to cause the components to slip and collapse, and it cannot be adapted to different frame designs, which poses a risk of photovoltaic module failure.
A press block is designed, including a support section, a press section and a fixing member. The press block is locked on the frame of the photovoltaic module through a fixing member. The support section is connected to the pressing section. The pressing section is provided with a barrier opposite to the end of the support section to form a gap to restrict the slippage of the photovoltaic module, and a groove is provided between the pressing section and the barrier to form a rigid-reducing zone to reduce deformation.
Effectively prevent photovoltaic modules from slipping, reducing stress concentration, improving component reliability, and reducing component failure risk.
Smart Images

Figure CN223067038U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic components, in particular to a pressing block. Background Art
[0002] At present, the existing clamping methods used for the installation of photovoltaic modules mainly include four structures: a flat surface, a flat surface with anti-slip teeth, a flat contour surface and a contour surface with anti-slip teeth. The clamping methods of the flat surface and the flat surface with anti-slip teeth have low restraint on the deflection deformation of large-size modules, and there is a risk of module slippage; the clamping methods of the flat contour surface and the contour surface with anti-slip teeth cannot adapt to modules with different frame designs on the market. At the same time, the above four clamping methods are prone to the phenomenon of collapsing the upper surface of the module, causing the risk of failure of the photovoltaic module. Utility Model Content
[0003] (I) The utility model provides a pressing block, which alleviates the technical problem in the prior art that when photovoltaic modules are clamped using pressing blocks, the modules are prone to slippage and the upper surface of the modules is collapsed, causing the risk of module failure.
[0004] (II) Technical solution
[0005] In order to solve the above technical problems, an embodiment of the utility model provides a pressing block for fixing a photovoltaic module frame, comprising a supporting section, a pressing section and a fixing member;
[0006] One end of the supporting section is connected to one end of the pressing section, and one end of the pressing section away from the supporting section is provided with a retaining edge;
[0007] A fixed space is formed between the retaining edge and the supporting section, the photovoltaic component frame is located in the fixed space, and a gap is formed between the retaining edge and the photovoltaic component frame;
[0008] The projection of the retaining edge on the plane where the support section is located at least partially overlaps with the projection of the photovoltaic component frame on the plane of the support section;
[0009] The photovoltaic module frame has an upper top wall and a side wall, the upper top wall is connected to the pressing section, and the side wall is connected to the supporting section;
[0010] The fixing piece is arranged on the supporting section and is used to lock the pressing block on the upper top wall of the photovoltaic component frame.
[0011] Furthermore, the pressing section and the retaining edge form a groove at the connection, the opening of the groove faces the retaining edge, and the lower surface of the pressing section below the groove is used to connect with the upper surface of the photovoltaic component frame.
[0012] Furthermore, the groove between the pressing section and the retaining edge forms a rigidity reduction zone, and the rigidity reduction zone can reduce deformation of the upper surface of the photovoltaic component frame.
[0013] Furthermore, the fixing member includes a fixing bolt, and the fixing bolt passes through the clamping section and is connected to the purlin to fix the pressing block.
[0014] Furthermore, a connecting hole is provided on the pressing section, and the fixing bolt passes through the connecting hole and cooperates with the screw hole on the purlin to fix the pressing block.
[0015] Furthermore, the length of the pressing section is smaller than the length of the upper surface of the photovoltaic component frame.
[0016] Furthermore, an anti-slip portion is provided on a surface of the pressing section close to the photovoltaic module frame.
[0017] Furthermore, the anti-slip portion is configured as an anti-slip groove.
[0018] Furthermore, a buffer portion is provided between the anti-slip groove and the upper surface of the photovoltaic component frame.
[0019] Furthermore, the pressing blocks are divided into middle pressing blocks and side pressing blocks;
[0020] When the pressing block is the medium pressing block, the two ends of the supporting section are respectively provided with the pressing sections;
[0021] When the pressing block is the edge pressing block, the pressing section is provided at one end of the supporting section facing the photovoltaic component frame.
[0022] The beneficial effects of the utility model are as follows: the utility model provides a pressing block for fixing the frame of a photovoltaic module, comprising a supporting section, a clamping section and a fixing piece, wherein the pressing block and the frame of the photovoltaic module are fixed to the purlin by the fixing piece arranged on the supporting section, and then the pressing block is locked on the upper surface of the frame of the photovoltaic module, one end of the supporting section is connected to the end of the clamping section, thereby ensuring that the supporting section provides a supporting force for the clamping section so that the clamping section can fix the frame of the photovoltaic module, and a guard edge is provided at the end of the clamping section away from the supporting section, one end of the guard edge is connected to the clamping section, and the other end is located on a side of the frame of the photovoltaic module away from the supporting section, which is used to limit the extreme position of the frame of the photovoltaic module, the guard edge provided by the above-mentioned arrangement can effectively prevent the photovoltaic module from slipping, and then a gap is formed between the guard edge and the upper surface of the frame of the photovoltaic module, by forming the above-mentioned gap, when the frame of the photovoltaic module is locked and stressed by the pressing block, there is a certain buffer space, which can effectively release the strain on the upper surface of the frame of the photovoltaic module, reduce stress concentration, and then improve the reliability of the photovoltaic module. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0024] Figure 1 Schematic diagram of the overall structure of a pressing block provided by an embodiment of the present invention;
[0025] Figure 2 Schematic diagram of the side pressing block structure of a pressing block provided by an embodiment of the present invention;
[0026] Figure 3 Schematic diagram of the middle pressing block structure of a pressing block provided by an embodiment of the present invention;
[0027] Figure 4 Schematic diagram of the working principle of a pressing block provided by an embodiment of the present invention.
[0028] Icon: 100 - support section;
[0029] 200 - pressing section;
[0030] 300 - fixing part;
[0031] 400 - side edge; 401 - gap;
[0032] 500 - photovoltaic module frame;
[0033] 600 - groove; 601 - rigidity reduction area;
[0034] 700 - anti - slip groove. Specific embodiments
[0035] The following will clearly and completely describe the technical solutions of the present invention in combination with the embodiments. Obviously, the described embodiments are some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0036] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by terms such as "upper", "lower", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first", "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0037] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the connection inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. In addition, in the description of the present utility model, unless otherwise stated, the meaning of "a plurality" is two or more.
[0038] As Figures 1 to 3 shown, the present utility model provides a pressing block for fixing the frame 500 of a photovoltaic module, including a support section 100, a pressing section 200, and a fixing member 300; one end of the support section 100 is connected to one end of the pressing section 200, and a retaining edge 400 is provided at the end of the pressing section 200 away from the support section 100; a fixing space is formed between the retaining edge 400 and the support section 100, the frame 500 of the photovoltaic module is located in the fixing space, and a gap 401 is formed between the retaining edge 400 and the frame 500 of the photovoltaic module; the projection of the retaining edge 400 on the plane where the support section 100 is located coincides at least partially with the projection of the frame 500 of the photovoltaic module on the plane of the support section 100; the frame 500 of the photovoltaic module has an upper top wall and side walls, the upper top wall is in contact with the pressing section 200, and the side walls are in contact with the support section 100; the fixing member 300 is provided on the support section 100 for locking the pressing block on the upper top wall of the frame 500 of the photovoltaic module.
[0039] In this embodiment, the pressing block includes a supporting section 100, a pressing section 200, and a fixing member 300. The pressing block and the photovoltaic module frame 500 are fixed on the purlin through the fixing member 300 provided on the supporting section 100, and then the pressing block is locked on the upper surface of the photovoltaic module frame 500. One end of the supporting section 100 is connected to the end of the pressing section 200, so as to ensure that the supporting section 100 provides a supporting force for the pressing section 200 to facilitate the pressing section 200 to fix the photovoltaic module frame 500. And a stop edge 400 is provided at the end of the pressing section 200 away from the supporting section 100. One end of the stop edge 400 is connected to the pressing section 200, and the other end is located on the side of the photovoltaic module frame 500 away from the supporting section 100, which is used to limit the extreme position of the photovoltaic module frame 500. Through the above-mentioned stop edge 400, the photovoltaic module can be effectively prevented from slipping, and then a gap 401 is formed between the stop edge 400 and the upper surface of the photovoltaic module frame 500. By forming the above gap 401, as Figure 4 shown, when the photovoltaic module frame 500 is locked and stressed by the pressing block, there is a certain buffer space, which can effectively release the strain on the upper surface of the photovoltaic module frame 500 and reduce the stress concentration, thereby improving the reliability of the photovoltaic module.
[0040] Optionally, the bottom of the supporting section and the bottom of the photovoltaic module frame are both arranged on the purlin, and the fixing member passes through the supporting section and then connects with the purlin, which is used to lock the pressing block on the upper top wall of the photovoltaic module frame.
[0041] Preferably, the length of the pressing section 200 is less than the length of the upper surface of the photovoltaic module frame 500, so as to effectively increase the space ratio of the gap 401, so as to achieve the effect of releasing the strain on the upper surface of the photovoltaic module frame 500 and minimizing the stress concentration.
[0042] As Figure 4 shown, a gap 401 is formed between the upper surface of the photovoltaic module frame 500 and the lower surface of the stop edge 400. During use, when the back of the photovoltaic module is loaded (G), the above gap 401 provided on the photovoltaic module frame 500 can release the strain, so as to reduce the stress concentration and avoid the damage and failure of the photovoltaic module material.
[0043] By providing a certain above-mentioned gap 401 above the photovoltaic module frame 500, the concentrated stress of the photovoltaic module frame 500 on the surface of the photovoltaic module (i.e., the brittle glass surface) can be effectively reduced, and the risk of the photovoltaic module bursting can be reduced.
[0044] Among them, optionally, as Figure 2 and Figure 3As shown, when the pressing block is a middle pressing block, a pressing section 200 is respectively arranged at both ends of the supporting section 100 to act on the photovoltaic module frames 500 on both sides. Similarly, when the pressing block is a side pressing block, only one pressing section 200 is arranged at one end of the supporting section 100 to act on the adjacent photovoltaic module frames 500. Their working principles are the same, so they will not be elaborated here. Their aims are all not to deviate from the design concept of the present invention and should belong to the protection scope of the present invention.
[0045] According to an embodiment provided by the present invention, as Figure 1 and Figure 2 shown, a groove 600 is formed at the connection between the pressing section 200 and the edge stop 400. The opening of the groove 600 faces the edge stop 400, and the lower surface of the pressing section 200 below the groove 600 is used to contact the upper surface of the photovoltaic module frame 500.
[0046] In this embodiment, a groove 600 is formed at the connection between the pressing section 200 and the edge stop 400, and the opening of the groove 600 faces the side of the edge stop 400. The lower surface of the pressing section 200 below the groove 600 is used to contact the upper surface of the photovoltaic module frame 500. When locking the pressing block, by setting the above-mentioned groove 600, the lever arm length when the pressing block is stressed can be effectively reduced, making the torque smaller, thereby reducing the deformation of the upper surface of the photovoltaic module frame 500.
[0047] According to an embodiment provided by the present invention, as Figure 1 and Figure 2 shown, a reduced rigidity area 601 is formed by the groove 600 between the pressing section 200 and the edge stop 400, and the reduced rigidity area 601 can reduce the deformation of the upper surface of the photovoltaic module frame 500.
[0048] In this embodiment, a reduced rigidity area 601 is formed by the groove 600 between the pressing section 200 and the edge stop 400. Through the cooperation of the reduced rigidity area 601 and the gap 401, the deformation space above the photovoltaic module frame 500 is increased. Through deformation, stress can be effectively released. When the photovoltaic module is subjected to an external load, it will deform, thereby redistributing the internal stress. Through deformation, the stress concentration inside the material can be alleviated and released, thus avoiding the damage and failure of the material.
[0049] As Figure 4 shown, by setting the above-mentioned reduced rigidity area 601, when the pressing block is locked by the fixing member 300 and the force on the pressing block is the same, the length of the existing lever arm is less than the lever arm length when the reduced rigidity area 601 is not set, thereby making the torque smaller, the deformation of the upper surface of the photovoltaic module frame 500 smaller, and reducing the compressive force borne by the photovoltaic module (i.e., the compressive force borne by the glass surface is reduced), so as to improve the reliability of the photovoltaic module.
[0050] Among them, the size of the rigidity reduction area 601 can be set according to the actual usage requirements for the size of the groove 600. Its purpose does not deviate from the design concept of the present utility model and should fall within the protection scope of the present utility model.
[0051] According to an embodiment provided by the present utility model, as Figure 1 and Figure 2 shown, the fixing member 300 includes a fixing bolt, and the fixing bolt passes through the pressing section 200 and is connected to the purlin to fix the pressing block.
[0052] In this embodiment, the fixing member 300 includes a fixing bolt, and by using the fixing bolt, the effect of fixing the pressing block on the frame 500 of the photovoltaic module is achieved.
[0053] According to an embodiment provided by the present utility model, as Figure 1 and Figure 2 shown, the pressing section 200 is provided with a connection hole, and the fixing bolt passes through the connection hole and cooperates with the screw hole on the purlin to fix the pressing block.
[0054] In this embodiment, the pressing section 200 is provided with a connection hole. By using a fixing bolt to pass through the connection hole and cooperate with the screw hole opened on the purlin, the effect of fixing the pressing block and fixing the pressing block on the upper surface of the frame 500 of the photovoltaic module is achieved. Among them, preferably, a fixing nut is correspondingly arranged inside the purlin, and the fixing bolt cooperates with the fixing nut to fix the pressing block and the frame 500 of the photovoltaic module.
[0055] According to an embodiment provided by the present utility model, as Figure 1 and Figure 2 shown, a gasket is further provided between the bolt head of the fixing bolt and the pressing section 200.
[0056] In this embodiment, a gasket is further arranged between the bolt head of the fixing bolt that fixes the pressing section 200 on the upper surface of the frame 500 of the photovoltaic module and the corresponding pressing section 200. By arranging the above gasket, not only can the connection stability between the pressing section 200 and the frame 500 of the photovoltaic module be improved, but also it can be ensured that the pressing block will not be damaged when using the fixing bolt, and its service life can be extended.
[0057] According to an embodiment provided by the present utility model, as Figure 1 and Figure 2 shown, an anti-slip portion is provided on the surface of the pressing section 200 close to the frame 500 of the photovoltaic module.
[0058] In this embodiment, an anti-slip portion is provided on the surface of the pressing section 200 close to the frame 500 of the photovoltaic module. By providing the anti-slip portion, the friction between the pressing section 200 and the frame 500 of the photovoltaic module can be increased, thereby further strengthening the prevention of slippage. The anti-slip portion cooperates with the edge 400 so that the frame 500 of the photovoltaic module can be stably fixed at the corresponding position.
[0059] According to an embodiment provided by the present utility model, as Figure 1 and Figure 2 shown, the anti-slip portion is provided as an anti-slip groove 700.
[0060] In this embodiment, the anti-slip portion is provided as an anti-slip groove 700. Among them, preferably, a plurality of anti-slip grooves 700 are provided, and the plurality of anti-slip grooves 700 together form the anti-slip portion to enhance the friction between the pressing block and the frame 500 of the photovoltaic module.
[0061] Among them, optionally, the anti-slip portion can also be provided as anti-slip teeth, anti-slip strips or other anti-slip settings of other shapes. As long as the purpose does not deviate from the design concept of the present utility model, it should fall within the protection scope of the present utility model.
[0062] According to an embodiment provided by the present utility model, as Figure 1 and Figure 2 shown, a buffer portion is further provided between the anti-slip groove 700 and the upper surface of the frame 500 of the photovoltaic module.
[0063] In this embodiment, a buffer portion is further provided between the anti-slip groove 700 and the upper surface of the frame 500 of the photovoltaic module. The buffer portion further plays a buffering effect, and at the same time, it can also achieve the function of releasing stress. By the cooperation of the buffer portion and the gap 401, the alleviation and release effect of stress concentration can be greatly improved, thereby protecting the material and preventing the damage and failure of the photovoltaic module material.
[0064] According to an embodiment provided by the present utility model, as Figure 1 and Figure 2 shown, the buffer portion is provided as a buffer pad.
[0065] In this embodiment, the buffer portion is provided as a buffer pad. Among them, optionally, the buffer portion can also be provided as a buffer layer, a buffer block or other components that can effectively play a buffering effect. As long as the purpose does not deviate from the design concept of the present utility model, it should fall within the protection scope of the present utility model.
[0066] Among them, preferably, the buffer pad is made of rubber.
[0067] Optionally, the buffer pad can also be made of foam, sponge or other materials that can play a buffering role.
[0068] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A pressing block for fixing the frame (500) of a photovoltaic module, characterized in that, It includes a support section (100), a pressing section (200) and a fixing member (300); One end of the support section (100) is connected to one end of the pressing section (200), and a retaining edge (400) is provided at the end of the pressing section (200) facing away from the support section (100); A fixing space is formed between the retaining edge (400) and the support section (100), the photovoltaic module frame (500) is located in the fixing space, and a gap (401) is formed between the retaining edge (400) and the photovoltaic module frame (500); The projection of the retaining edge (400) on the plane where the support section (100) is located coincides at least partially with the projection of the photovoltaic module frame (500) on the plane where the support section (100) is located; The photovoltaic module frame (500) has an upper top wall and side walls, the upper top wall is in contact with the pressing section (200), and the side walls are in contact with the support section (100); The fixing member (300) is provided on the support section (100) and is used to lock the pressing block on the upper top wall of the photovoltaic module frame (500).
2. A briquette according to claim 1, characterized in that, A groove (600) is formed at the connection between the pressing section (200) and the retaining edge (400), the opening of the groove (600) faces the retaining edge (400), and the lower surface of the pressing section (200) below the groove (600) is used to contact the upper surface of the photovoltaic module frame (500).
3. A briquette according to claim 2, characterized in that, The groove (600) located between the pressing section (200) and the retaining edge (400) forms a reduced rigidity area (601), and the reduced rigidity area (601) can reduce the deformation of the upper surface of the photovoltaic module frame (500).
4. A briquette according to claim 1, characterized in that, The fixing member (300) includes a fixing bolt, and the fixing bolt passes through the pressing section (200) and is connected to the purlin to fix the pressing block.
5. A briquette according to claim 4, characterized in that, A connection hole is provided on the pressing section (200), and the fixing bolt passes through the connection hole and cooperates with the screw hole on the purlin to fix the pressing block.
6. A briquette according to claim 1, characterized in that, The length of the pressing section (200) is less than the length of the upper surface of the photovoltaic module frame (500).
7. A briquette according to claim 1, characterized in that, An anti-slip portion is provided on the surface of the pressing section (200) close to the photovoltaic module frame (500).
8. A briquette according to claim 7, characterized in that, The anti-slip portion is provided as an anti-slip groove (700).
9. A briquette according to claim 8, characterized in that, A buffer portion is further provided between the anti-slip groove (700) and the upper surface of the photovoltaic module frame (500).
10. A briquette according to any one of claims 1-9, characterized in that, The pressing block is divided into a middle pressing block and a side pressing block; When the pressing block is the middle pressing block, the pressing sections (200) are respectively provided at both ends of the support section (100); When the pressing block is the side pressing block, the pressing section (200) is provided at one end of the support section (100) facing the photovoltaic module frame (500).