Scalding device facilitating improvement of scalding effect
By optimizing the water flow circulation system and filter plate design, the problems of uneven water flow and incomplete hair loss in the impregnation equipment are solved, and efficient impregnation and large-scale production capacity are achieved.
Patent Information
- Application Number
- CN202422337855.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-25
AI Technical Summary
The water flow in existing impregnation equipment is uneven, resulting in poor impregnation effect, slow processing speed and incomplete hair loss, making it difficult to meet the needs of large-scale production.
By optimizing the water flow circulation system, the design of the right agitating rod and the left agitating rod is adopted, combined with the meshing of gears and racks, the uniform circulation of hot water is achieved, and the fallen hair is collected through the filter plate system to improve the immersion efficiency and effect.
It has achieved complete removal of poultry hair, improved perming efficiency, avoided hair reattachment, and met the needs of large-scale production.
Smart Images
Figure CN223067870U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of scalding, and particularly relates to a scalding device which is convenient to improve the scalding effect. Background Art
[0002] In the modern food processing industry, the processing link of poultry is an important process, especially the scalding process. Poultry scalding is mainly carried out by immersing poultry in hot water to soften and remove its hair, so as to improve the efficiency of subsequent processing.
[0003] The hot water circulation system in traditional equipment is often not well-designed, resulting in uneven water flow in the scalding pool, thus affecting the scalding effect and making the poultry hair fall off incompletely. Most existing equipment adopts a batch processing mode, and only a limited number of poultry can be processed each time, which leads to low production efficiency and is difficult to meet the needs of large-scale production. During the scalding process, the fallen hair may float in the hot water again, resulting in reattachment to the surface of the poultry and affecting the final processing effect. Content of the Utility Model
[0004] Aiming at the above technical problems, this application solves the problems of uneven water flow, slow processing speed and complex operation existing in the prior art. This application realizes efficient processing and thorough removal of hair during the poultry scalding process by optimizing the water flow circulation system, improving the processing efficiency and improving the hair processing system.
[0005] In order to achieve the above purpose, the technical solution adopted in this application is: a scalding device which is convenient to improve the scalding effect, including a scalding pool and a conveying rack. A motor, a main shaft and a plurality of partition plates are arranged on the scalding pool. The output end of the motor is fixedly connected to the main shaft. A conveyor belt is arranged on the conveying rack. A plurality of groups of clamping blocks are arranged on the conveyor belt. An installation block is arranged on each group of clamping blocks. An installation rod is arranged on the installation block. A gear is fixedly installed on the installation rod. A fixed rod is fixedly installed on the conveying rack. A rack is arranged on the fixed rod. The rack is meshed with the gear. A plurality of right stirring rods and left stirring rods are arranged on the main shaft.
[0006] Preferably, a retaining ring and a hook are arranged on the installation rod.
[0007] Preferably, paddle blades are arranged on the right stirring rod and the left stirring rod. A bending part is arranged at one end of the paddle blade far away from the main shaft. The bending parts of the right stirring rod and the left stirring rod are arranged in the same direction.
[0008] Preferably, a support rod is arranged on the main shaft. An arc-shaped plate is fixedly installed on the support rod. The arc-shaped plate is of a semi-circular arc structure.
[0009] Preferably, a right filter plate, a left filter plate and an inclined filter plate are fixedly installed on the arc-shaped plate. The right filter plate and the left filter plate are slidably connected to the scalding pool. The right filter plate and the left filter plate are provided with bending parts, and the bending parts are provided with filter holes.
[0010] Preferably, the bending part of the right filter plate is parallel to the inclined filter plate, and the plane where the inclined filter plate is located forms an inclined angle with the bending part of the left filter plate.
[0011] The technical solution provided by the present utility model has the following beneficial effects compared with the prior art:
[0012] 1. The present utility model makes the hot water required for scalding circulate by the rotation of the right stirring rod and the left stirring rod, flushing the poultry, so that the hair on the poultry falls off, improving the scalding effect.
[0013] 2. By arranging the rack and the gear, the present utility model enables the poultry to rotate automatically during scalding, so that the circulating hot water flushes all sides of the poultry, washing off all the hair on the poultry, improving the scalding effect and efficiency, and avoiding damaging the meat structure of the poultry when flushing a certain place for a long time. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0015] Figure 2 is a schematic diagram of the structure of the right stirring rod of the present utility model;
[0016] Figure 3 is an official drawing of the arc-shaped plate of the present utility model;
[0017] Figure 4 is a schematic diagram of the structure of the support rod of the present utility model;
[0018] Figure 5 is Figure 4 a partial structural schematic diagram at A in
[0019] In the figure: 101 - scalding pool; 102 - motor; 103 - conveying rack; 104 - conveyor belt; 105 - mounting block; 106 - mounting rod; 107 - gear; 108 - rack; 109 - fixed rod; 110 - right filter plate; 111 - arc-shaped plate; 112 - left filter plate; 113 - inclined filter plate; 114 - support rod; 115 - main shaft; 116 - right stirring rod; 117 - left stirring rod; 118 - partition plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the following will clearly and completely describe the technical solutions in the embodiments of this application with reference to the accompanying drawings in the embodiments of this application. Obviously, the described embodiments are some, but not all, of the embodiments of this application. Usually, the components of the embodiments of this application described and illustrated in the accompanying drawings here can be arranged and designed in various different configurations.
[0021] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of this application that is claimed, but merely represents selected embodiments of this application. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of this application.
[0022] Embodiment:
[0023] As Figures 1 to 5 shown, a scalding device facilitating the improvement of scalding effect includes a scalding pool 101 and a conveying rack 103. A motor 102, a main shaft 115, and a plurality of partition plates 118 are arranged on the scalding pool 101. The output end of the motor 102 is fixedly connected to the main shaft 115. A conveyor belt 104 is arranged on the conveying rack 103. Multiple groups of clamping blocks are arranged on the conveyor belt 104. An installation block 105 is arranged on each group of clamping blocks. An installation rod 106 is arranged on the installation block 105. A gear 107 is fixedly installed on the installation rod 106. A fixed rod 109 is fixedly installed on the conveying rack 103. A rack 108 is arranged on the fixed rod 109. The rack 108 meshes with the gear 107. A plurality of right stirring rods 116 and left stirring rods 117 are arranged on the main shaft 115. The scalding pool 101 is divided into multiple scalding areas by the partition plates 118. A set of conveying rack 103, conveyor belt 104, right stirring rod 116, left stirring rod 117 and other parts are arranged in each area.
[0024] The poultry to be scalded is continuously conveyed into the circulating hot water in 101 through 103 and 104, improving the scalding effect. Through multiple groups of settings, the scalding efficiency is improved, the time wasted during the replacement of the traditional batch processing is avoided, and the scalding efficiency is reduced.
[0025] A retaining ring and a hook are arranged on the installation rod 106.
[0026] Specifically, during large - scale automated dipping and scalding, the poultry to be dipped and scalded is inserted into the bottom end of the mounting rod 106 and fixed by a hook. Then, the mounting block 105 is inserted into the clamping block of the conveyor belt 104 and moves with the conveyor belt 104. Then, the conveyor belt 104 on the conveyor frame 103 conveys the mounting block 105 in a circular motion, driving the poultry to be dipped and scalded into the hot water in the dipping pool 101. The motor 102 drives the main shaft 115 to rotate on the arc - shaped plate 111, so that the right stirring rod 116 and the left stirring rod 117 on the main shaft 115 drive the hot water in the dipping pool 101 to circulate, dipping and flushing the poultry to be dipped and scalded, so that the hair on the poultry falls off quickly, improving the dipping and scalding efficiency.
[0027] When the conveyor belt 104 drives the mounting block 105 to move to the lowest point on the conveyor frame 103, that is, as Figure 5 shown in the position, continue to move the conveyor belt 104, so that the gear 107 on the mounting rod 106 approaches and meshes with the rack 108. Thus, when the conveyor belt 104 continues to move, due to the meshing relationship, the gear 107 and the mounting rod 106 rotate counter - clockwise on the mounting block 105, driving the poultry at the bottom end of the mounting rod 106 to rotate, and then facilitating the circulating hot water to scour all sides of the poultry, thus ensuring the scouring effect and efficiency on the poultry hair during dipping and scalding, and avoiding incomplete shedding of the poultry hair.
[0028] Set the running speed of the conveyor belt 104 according to the speed and time of hot - water dipping and scalding and flushing, so as to avoid over - heating the poultry by hot water and causing some of the meat on the poultry to separate. When the conveyor belt 104 drives the mounting rod 106 out of the hot water in the dipping pool 101 and moves to the right end of the conveyor frame 103, by turning 180 degrees, the mounting rod 106 is flipped. During the flipping process, the mounting block 105 disengages from the clamping block on the conveyor belt 104, so that the mounting block 105 and the mounting rod 106 with poultry can be transferred to other processes for the next step.
[0029] As Figure 4 shown, the right stirring rod 116 and the left stirring rod 117 are provided with paddle blades, and a bent portion is provided at one end of the paddle blade away from the main shaft 115. The bent portions of the right stirring rod 116 and the left stirring rod 117 are arranged in the same direction.
[0030] Specifically, the main shaft 115 drives the right stirring rod 116 and the left stirring rod 117 to rotate in the hot water in the dipping pool 101. The paddle blades on the right stirring rod 116 and the left stirring rod 117 stir the hot water to form a counter - clockwise rotating water flow, so that the hot water scours the poultry and drives the washed - off hair close to the left filter plate 112 and the inclined filter plate 113. The bent portion of the paddle blade improves the fluidity of the water flow and ensures the circulation of the water flow.
[0031] AsFigures 2 to 4 As shown, a support rod 114 is provided on the main shaft 115, and an arc-shaped plate 111 is fixedly installed on the support rod 114. The arc-shaped plate 111 is a semi-circular arc structure. As Figure 3 shown, the semi-circular arc structure of the arc-shaped plate 111 is inclined, as Figure 4 shown, the contact part between the support rod 114 and the main shaft 115 is also an inclined semi-circular arc structure. Through this structure, the support rod 114 fits with the main shaft 115, forming the support of the main shaft 115 for the support rod 114, and then supporting the arc-shaped plate 111. Moreover, the semi-circular arc structure of the arc-shaped plate 111 also facilitates the counterclockwise circulation of hot water.
[0032] A right filter plate 110, a left filter plate 112 and an inclined filter plate 113 are fixedly installed on the arc-shaped plate 111. The right filter plate 110 and the left filter plate 112 are slidably connected to the scalding pool 101. The right filter plate 110 and the left filter plate 112 are provided with bending parts, and the bending parts are provided with filter holes. Side plates with filter holes are provided on the left filter plate 112, the right filter plate 110 and the arc-shaped plate 111, so as to prevent the falling hair from affecting the rotation of the right stirring rod 116 and the left stirring rod 117, and further limit the scalding and flushing areas.
[0033] The inclined filter plate 113 preliminarily filters the counterclockwise circulating hot water. The hot water drives the hair to fall onto the inclined filter plate 113, and is filtered through the filter holes of the inclined filter plate 113. By using the inclination and water flow of the inclined filter plate 113, the filtered hair slides in a direction away from the main shaft 115, falls onto the bending part of the left filter plate 112, and is filtered again through the filter holes of the bending part of the left filter plate 112. The circulating hot water drives the filtered hair to slide in a direction close to the main shaft 115, and finally approaches and fits the arc-shaped plate 111, so as to accumulate at the contact part between the arc-shaped plate 111 and the bending part of the left filter plate 112, and a collection space is formed by the inclined filter plate 113, the arc-shaped plate 111 and the bending part of the left filter plate 112, and the outlet of this space is small, so as to prevent the hair from floating around due to the uncertainty of the water flow when the right stirring rod 116 and the left stirring rod 117 stop rotating and the hot water is just stirred.
[0034] As Figure 3 shown, the bending part of the right filter plate 110 is parallel to the plane of the inclined filter plate 113, and the plane of the inclined filter plate 113 forms an inclined angle with the bending part of the left filter plate 112.
[0035] Specifically, a U-shaped space is formed by a part of the inclined filter plate 113, the bent part of the left filter plate 112, and the arc-shaped plate 111, and the opening of this space is relatively narrow, thus preventing the hair that enters the control from drifting out, so that it can be collected within the U-shaped space. Due to the inclination angle of the inclined filter plate 113, the separated hair can slide onto the bent part of the left filter plate 112 driven by the water flow, and finally enter the U-shaped space with the water flow for collection.
[0036] The above are only the preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, various changes and modifications can be made to the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included within the protection scope of the present application.
Claims
1. An ironing device facilitating the improvement of ironing effect, comprising an ironing pool (101) and a conveying rack (103). An electric motor (102), a main shaft (115) and a plurality of partition plates (118) are arranged on the ironing pool (101). The output end of the electric motor (102) is fixedly connected to the main shaft (115). A conveyor belt (104) is arranged on the conveying rack (103), and it is characterized in that: Multiple groups of clamping blocks are arranged on the conveyor belt (104). An installation block (105) is arranged on each group of clamping blocks. An installation rod (106) is arranged on the installation block (105). A gear (107) is fixedly installed on the installation rod (106). A fixed rod (109) is fixedly installed on the conveyor frame (103). A rack (108) is arranged on the fixed rod (109). The rack (108) is meshed with the gear (107). A plurality of right stirring rods (116) and left stirring rods (117) are arranged on the main shaft (115).
2. The ironing device for facilitating the improvement of ironing effect according to claim 1, wherein: A retaining ring and a hook are arranged on the installation rod (106).
3. The ironing device according to claim 1, which is convenient for improving the ironing effect, is characterized in that: Blades are arranged on the right stirring rod (116) and the left stirring rod (117). A bending part is arranged at one end of the blade far away from the main shaft (115). The bending parts of the right stirring rod (116) and the left stirring rod (117) are arranged in the same direction.
4. The ironing device for facilitating the improvement of ironing effect according to claim 1, wherein: A support rod (114) is arranged on the main shaft (115). An arc-shaped plate (111) is fixedly installed on the support rod (114). The arc-shaped plate (111) is of a semi-circular arc structure.
5. The ironing device for facilitating the improvement of ironing effect according to claim 4, wherein: A right filter plate (110), a left filter plate (112) and an inclined filter plate (113) are fixedly installed on the arc-shaped plate (111). The right filter plate (110) and the left filter plate (112) are slidably connected to the scalding pool (101). Bending parts are arranged on the right filter plate (110) and the left filter plate (112). Filter holes are arranged in the bending parts.
6. The ironing device according to claim 5, which is convenient for improving the ironing effect, is characterized in that: The bending part of the right filter plate (110) is parallel to the inclined filter plate (113). The plane where the inclined filter plate (113) is located forms an inclined angle with the bending part of the left filter plate (112).